Haulotte Forklift HS15E - HS4390E Operator's manual 4001227790 - PDF DOWNLOAD

Haulotte Forklift HS15E – HS4390E  HS15E PRO – HS4390E PRO – HS18E – HS5390E – HS18E PRO – HS5390E PRO – Monochrome LCD display Operator’s Manual (4001227790)  – PDF DOWNLOAD

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Haulotte Forklift HS15E – HS4390E  HS15E PRO – HS4390E PRO – HS18E – HS5390E – HS18E PRO – HS5390E PRO – Monochrome LCD display Operator’s Manual (4001227790)  – PDF DOWNLOAD

Language : English
Pages :180
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Haulotte Forklift HS15E – HS4390E  HS15E PRO – HS4390E PRO – HS18E – HS5390E – HS18E PRO – HS5390E PRO – Monochrome LCD display Operator’s Manual (4001227790)  – PDF DOWNLOAD

Operator’s manual 1
HS15E – HS4390E – HS15E PRO – HS4390E PRO – HS18E – HS5390E – HS18E PRO – HS5390E PRO – Monochrome LCD display 1
24203 0 2
X 2
USA 2
A 3
Foreword 3
1 – User responsibility 10 3
11 – Owner’s responsibility 10 3
12 – Employer’s responsibility 10 3
13 – Trainer’s responsibility 10 3
14 – Operator’s responsibility 11 3
2 – Safety 12 3
21 – Safety instructions 12 3
211 – Incorrect use 12 3
212 – Falling Hazards 13 3
213 – Overturning / Tip-over Hazards 14 3
214 – Risk of electric shock (electrocution) 18 3
215 – Explosion / Fire Hazards 19 3
216 – Crushing / Collision Hazards 19 3
217 – Risk of involuntary movements 20 3
3 – Safety inquiries 21 3
4 – Incident notification 21 3
5 – Compliance 22 3
51 – Product modification 22 3
511 – Implementing manufacturer safety campaigns 22 3
52 – Product specifications 22 3
53 – Change of Ownership Notification 23 3
54 – Declaration of conformity 24 3
B 3
Familiarization 3
1 – General safety 27 3
11 – Intended use 27 3
12 – Decal content 28 3
13 – Symbols and colors 30 3
14 – Level of severity 30 3
15 – Symbols legend and definitions 31 3
2 – Models description 32 3
3 – Primary machine components 34 3
31 – Layout 34 3
32 – Maintenance support 36 3
33 – Ground control box 38 3
331 – Layout 38 3
332 – Display Panel (LED’S 1 – 10) – Monochrome LCD display 42 3
3321 – Fault and alarm codes 44 3
34 – Platform control box 46 3
341 – Layout 46 3
4 – Performance Specifications 50 3
41 – Technical characteristics 50 3
42 – Working area / Range of motion 54 3
5 – Decals and markings locations 57 3
C 4
Pre-operation inspection 4
1 – Recommendations 73 4
2 – Working area assessment 73 4
3 – Inspection and Functional test 74 4
31 – Daily inspection 74 4
4 – Safety functional checks 77 4
41 – E-Stop button check 77 4
42 – Activation of controls 78 4
43 – Fault detector 78 4
431 – Indicators/LED’s test 78 4
432 – Buzzers test 79 4
44 – Automatic engine cut-out (If machine equipped with the option Range Extender) 79 4
45 – Overload sensing system 79 4
46 – Oscillating axles (If equipped) 80 4
47 – Slope warning device 80 4
48 – Travel speed limitation 81 4
49 – On-board electronics 81 4
D 4
Operation instructions 4
1 – Operation 83 4
11 – Introduction 83 4
12 – Major description 83 4
13 – Operation from the ground control box 83 4
14 – Operation from the platform control box 84 4
2 – Ground control box 85 4
21 – To start and stop the machine 85 4
22 – Movement control 86 4
23 – Additional controls 86 4
3 – Platform control box 87 4
31 – To start and stop the machine 87 4
311 – To start the machine 87 4
312 – To stop the engine 87 4
32 – Drive and steer control 88 4
33 – Movement control 90 4
34 – Additional controls 90 4
341 – Activ’ Lighting System 90 4
4 – Rescue and emergency procedures 91 5
41 – In case of power loss 91 5
42 – To rescue operator in platform 92 5
421 – Operation of overriding system from ground control box 93 5
43 – No power available 94 5
431 – Manual emergency lowering procedure 94 5
5 – Transportation 96 5
51 – Transport configuration 96 5
52 – Machine stowage for transport – HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 97 5
53 – Loading by ramp 98 5
54 – Folding guardrails 98 5
541 – Description 98 5
542 – Safety precautions 98 5
543 – Fold down operation 98 5
544 – Raising guardrails to working position 107 5
55 – Unloading 108 5
551 – Unloading by ramp 108 5
56 – Towing 109 5
561 – Brake release 110 5
57 – Storage 113 5
58 – Lifting operation 114 5
581 – Procedure for the use of slings HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 114 5
6 – Cold Weather Recommendations 117 5
61 – Hydraulic oil 117 5
7 – Battery care and maintenance 118 5
71 – Locations 118 5
72 – Battery recharge 120 5
721 – On-board charger 120 5
722 – Battery charging 120 5
73 – Battery care and maintenance 124 5
731 – Filling batteries 124 5
7311 – Procedure to fill the batteries manually 125 5
7312 – Procedure to fill the batteries automatically – Option 126 5
732 – Desulfation charge 127 5
74 – Optimise battery life 128 5
E 6
General Specifications 6
1 – Machine dimensions 130 6
2 – Major component masses 133 6
3 – Acoustics and vibrations 134 6
4 – Wheels 135 6
41 – Technical specifications 135 6
42 – Inspection and maintenance 135 6
5 – Options 138 6
51 – Activ’Shield Bar Scissors – SECONDARY GUARDING SYSTEM (if the function is present and the device is installed in its support) 138 6
511 – Description 138 6
5111 – Summary of the indicator states 138 6
512 – Characteristics 139 6
513 – Safety precautions 140 6
514 – Pre-operation inspection 140 6
515 – Operation 141 6
5151 – Travel speed limitation ( Activ’Shield Bar Scissors option) 141 6
5152 – Raising speed limitation ( Activ’Shield Bar Scissors option) 142 6
516 – Specific decals 143 6
517 – Insert the console into its support 143 6
52 – Range Extender 145 6
521 – Description 145 6
522 – Characteristics 145 6
523 – Safety precautions 150 6
524 – Pre-operation inspection 150 6
525 – Installing / Removing the Range Extender 151 6
526 – Specific decals 153 6
53 – Fast Charge 154 6
531 – Description 154 6
532 – Safety precautions 154 6
533 – Specifications 154 6
534 – Operation 155 6
54 – Plate holder / Tube holder 156 6
541 – Description 156 6
542 – Characteristics 156 6
5421 – Plate holder usage 157 6
5422 – Tube holder usage 157 6
543 – Safety precautions 158 6
544 – Pre-operation inspection 159 6
545 – Disassembly – Assembly 160 6
546 – Operation 162 6
5461 – Plate/panel holder version 162 6
5462 – Tube/pipe holder version 164 6
547 – Strapping (Strap not provided) 166 6
548 – Storage of the supports on the platform 167 6
549 – Folding guardrails if machine equipped with plate/tube holder support 167 6
F 7
Maintenance 7
1 – General 169 7
2 – Maintenance Schedule 170 7
3 – Inspection program 171 7
31 – General program 171 7
32 – Daily inspection 172 7
33 – Periodic inspection 172 7
34 – Reinforced inspection 172 7
35 – Major inspection 173 7
4 – Repairs and adjustments 174 7
G 7
Other information 7
1 – Conditions of warranty 175 7
2 – Subsidiary contact information 175 7
21 – California warning 176 7
H 7
Intervention register 7
1 – Intervention register 179 7
Foreword 9
You have just purchased a HAULOTTE® product and we would like to thank you for your business 9
The aerial work platform is a device for lifting people designed and manufactured with the intent to enable users to access overhead elevated temporary workplaces with the necessary tools and equipment All other uses or alterations/ modifications to 9
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform in the designated Manual Holder, at all times 9
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual To ensure the safe and appropriate use of this equipment, only trained personnel are authorised to use and carry out maintenance on 9
We would particularly like to draw your attention to 2 essential points : 9
• Comply with safety instructions 9
• use this equipment within the performance limits specified by this user manual 9
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical specifications Only the specifications in this manual should be used to study the suitability of the equ 9
This operator’s manual is specific to the HAULOTTE® products listed on the cover page of this manual 9
The user manual does not replace the necessary training that is required for all of this machine’s operators HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual 9
The manual must be available to all operators and must be kept in a legible condition Additional copies can be ordered from HAULOTTE Services® 9
Stay Safe and keep working with HAULOTTE® ! 9
For online reference and to download the manuals for your machines HAULOTTE®, go to : 9
https://wwwe-technical-informationcom 9
or, scan the QR Code below : 9
1 – User responsibility 10
11 – Owner’s responsibility 10
The owner (or hirer) has the obligation to : 10
All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service 10
12 – Employer’s responsibility 10
The employer (or plant superintendent) is required : 10
• Under the influence of drugs, alcohol, etc 10
• Subject to fits, convulsions, dizziness, etc 10
13 – Trainer’s responsibility 10
14 – Operator’s responsibility 11
The operator has the obligation to : 11
Operators must ensure that the inspections have been carried out by the owner and that they can use the machine for the purpose intended by the manufacturer 11
The operator has the obligation to stop using the machine in the event of malfunction or safety problems on the machine or in the work area and report the problem immediately to his/her supervisor 11
2 – Safety 12
21 – Safety instructions 12
211 – Incorrect use 12
212 – Falling Hazards 13
Before commencing operation : 13
To enter or exit from the platform : 13
When in the platform : 13
213 – Overturning / Tip-over Hazards 14
Before positioning and operating the machine : 14
By slope is meant the tilt of a surface in relation to the horizontal plane 16
WIND: the aerial work platform can be used up to the maximum wind speed indicated in the specifications in this manual To identify the local wind speed, use the Beaufort scale below, a wind gauge or an anemometer 17
Beaufort scale 17
214 – Risk of electric shock (electrocution) 18
The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors 18
Always position all parts of the aerial work platform, the occupants, accessories and tools at a reasonable distance from power lines to ensure that no part of the work platform accidentally comes into contact with a power line 18
Apply local regulations pertaining to safety distances If this is not possible, follow the distances in the table below at a minimum : 18
Minimum safe approach distances 18
215 – Explosion / Fire Hazards 19
216 – Crushing / Collision Hazards 19
When in the platform : 19
• Check the driving direction with the help of the red or white arrows on the chassis and the platform control box 20
• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur 20
• The occupants of the aerial work platform must wear personal protection equipment and comply with local regulations in force 20
• Operators must comply with the safety standards of the job site and the employer, as well as the applicable state regulations relating to the use of personal protective equipment 20
• All personal fall protection equipment (PFPE) must comply with current regulations, must be inspected and used in accordance with the manufacturer’s instructions 20
217 – Risk of involuntary movements 20
Never use a damaged or malfunctioning machine 20
Always respect the following rules : 20
3 – Safety inquiries 21
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department 21
Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number 21
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response 21
4 – Incident notification 21
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/ accident leading to personal injury or death, or when there is a major property damage 21
Connect to our website : wwwhaulottecom 21
5 – Compliance 22
51 – Product modification 22
It is strictly forbidden to modify a HAULOTTE® product Any modification may violate Haulotte design parameters, local regulations and industry standards 22
Any requests for modification must be formulated in writing (form) and be approved by the manufacturer 22
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to the issued bulletin(s) or with questions on the policy itself 22
511 – Implementing manufacturer safety campaigns 22
It is essential to implement the safety campaigns issued by the manufacturer All of these campaigns are accessible on our website 22
Connect to our website : wwwhaulottecom 22
52 – Product specifications 22
HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual HAULOTTE® has a continuous improvement policy in place for its product range Given this policy, the Company reserves the rig 22
53 – Change of Ownership Notification 23
It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine This way, HAULOTTE® will be able to provide the necessary support for the product If you have sold or transferred this machine(s); it is your 23
Connect to our website : wwwhaulottecom 23
54 – Declaration of conformity 24
Declaration of conformity – Electric platforms 24
Declaration of conformity – Electric platforms 25
Familiarization 27
1 – General safety 27
11 – Intended use 27
Do not operate the product in the following situations : 27
• Check the allowable wind speed specified in the performace specifications tabulation 27
• Consult the Beaufort scale 27
12 – Decal content 28
The purpose of the labels on the machine is to alert the user to the conditions of use and risks related to aerial work platforms 28
Decals provide the following information : 28
Familiarize yourself with the decals and the hazard severity levels 28
The labels must be kept in good condition, otherwise they must be replaced 28
Familiarize yourself with the decals and their respective color codes 28
Additional decals can be ordered from HAULOTTE Services® 28
CE, UKCA, AS and EAC standards – Label warning risk 28
CE, UKCA, AS and EAC standards – Label informing about an important function of the machine 29
ANSI and CSA standards 29
13 – Symbols and colors 30
Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information 30
The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform 30
14 – Level of severity 30
15 – Symbols legend and definitions 31
Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required 31
Refer to the following table to familiarize yourself with these symbols 31
2 – Models description 32
Legend 32
3 – Primary machine components 34
31 – Layout 34
HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 34
Universal plug connection 35
32 – Maintenance support 36
Placing the machine in operational configuration (Maintenance use) : 36
Placing the machine in the operational position (Excluding maintenance) : 37
33 – Ground control box 38
331 – Layout 38
General view – Monochrome LCD display 38
Controls and indicators 38
332 – Display Panel (LED’S 1 – 10) – Monochrome LCD display 42
Display 42
34 – Platform control box 46
341 – Layout 46
General view-HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 46
Controls and indicators 47
4 – Performance Specifications 50
41 – Technical characteristics 50
Use the table to select the right Haulotte machine for the job 50
CE, UKCA, AS, EAC, CSA and ANSI A9220 standards 50
CE, UKCA, AS, EAC, CSA and ANSI A9220 standards 52
42 – Working area / Range of motion 54
HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) 54
HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 55
5 – Decals and markings locations 57
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 57
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 58
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 59
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 60
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 61
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 62
CE, UKCA, AS and EAC standards : HS15 E – HS15 E PRO – HS18 E – HS18 E PRO 63
ANSI and CSA standards : HS4390 E – HS4390 E PRO – HS5390 E – HS5390 E PRO 65
ANSI and CSA standards : HS4390 E – HS4390 E PRO – HS5390 E – HS5390 E PRO 66
ANSI and CSA standards : HS4390 E – HS4390 E PRO – HS5390 E – HS5390 E PRO 67
ANSI and CSA standards : HS4390 E – HS4390 E PRO – HS5390 E – HS5390 E PRO 68
ANSI and CSA standards : HS4390 E – HS4390 E PRO – HS5390 E – HS5390 E PRO 69
ANSI and CSA standards : HS4390 E – HS4390 E PRO – HS5390 E – HS5390 E PRO 70
Pre-operation inspection 73
1 – Recommendations 73
The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; ie that the machine is suitable to carry out the work in complete safety and in compliance with this Operat 73
Before using the machine, read the previous chapters in this manual Ensure that you have understood the following points : 73
• Safety precautions 73
• Operator’s responsibilities 73
• Conditions and the operating principles of the machine 73
2 – Working area assessment 73
Before any operation : 73
• Carry out a thorough inspection of the site to identify any potential risks within the work zone 73
• Take the necessary precautions to avoid collisions with other machinery within the work zone 73
Ensure that : 73
• The weather conditions (wind, rain, etc) allowing the machine to be used 73
• The ground withstands the weight of the machine and has not been affected by the poor weather conditions 73
• Check that the authorisations to work with the machine on the site in question have been obtained (g chemical product factories) 73
• Define a rescue plan for all the risks, including the risk of falls and crushing 73
3 – Inspection and Functional test 74
31 – Daily inspection 74
Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test 74
In case of loose fasteners, refer to torque table value in maintenance book 74
In case of leaks, replace the damaged part before use 74
In case of structural part deformation (cracks, broken weld, paint chips) replace the part before use 74
Sample of broken welds 74
We recommend these forms to be completed daily and stored to assist with your maintenance schedule 74
Each action is depicted in the daily inspection sheet using the following symbols 74
Use the detailed program below 74
HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 75
HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 76
4 – Safety functional checks 77
To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits These safety systems when activated immobilize the machine and prevent further movement 77
The operator must be familiar with this technology and understand that is not a malfunction but an indication that the machine has reached an operation limit 77
Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine An auxiliary system (Overriding system) is available on the ground control box in order to rescue anyone trapped on the platform 77
The following checks describe the operation of the machine and the specific controls required 77
For the location and description of these controls : refer to section B 32 and D 2 – Ground control box and B 33 and D 3 – Platform control box 77
41 – E-Stop button check 77
Machine switched on : 77
Ground control box E-stop button 77
Platform control box E-stop button 77
42 – Activation of controls 78
The enable switch must be active to allow any movement 78
The “Enable Switch” system depends on the machine configuration and will consist of one of the following : 78
43 – Fault detector 78
The machine is equipped with an on-board fault detection system, which indicates the type of fault to the operator 78
The fault is identified by a default code 78
The default code is displayed at the ground control box 78
According to the type of fault, the machine MAY switch into DOWNGRADEMODE mode and certain movements are prevented to maintain Operator’s safety 78
Do not use the machine until the fault has been corrected 78
431 – Indicators/LED’s test 78
From the ground control box 78
From the platform control box 78
432 – Buzzers test 79
From the ground control box 79
44 – Automatic engine cut-out (If machine equipped with the option Range Extender) 79
If the machine is in Forced Mode , the engine automatically cuts out in the following conditions : 79
45 – Overload sensing system 79
If the platform load exceeds the maximum allowed load, no movement is possible from the 2 control boxes 79
At ground and platform control boxes a buzzer sounds and an indicator light warns the operator 79
To return the machine to normal operation remove weight from the platform until the load is below the maximum allowed load 79
Daily check that the LED’s illuminate when the machine is switched on : 79
A periodic inspection of this device must be performed according to the recommendation in Maintenance Schedule 79
46 – Oscillating axles (If equipped) 80
To improve the driving capability on rough terrain, the front axle is equipped with an oscillating mechanism When the scissor arms are folded, the oscillating axle is unlocked to adapt to uneven ground and help machine stability When the scissor a 80
A visual inspection must be performed to ensure the absence of leaks from the oscillating cylinder and associated plumbing connections including the hydraulic hoses 80
A periodic inspection of this device must be conducted according to the recommendation in the maintenance schedule 80
47 – Slope warning device 80
From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed 80
When machine is on a slope greater than the rated slope, with extending structure out of the stowed position : 80
The lowering speed is reduced 80
In this case, fully fold the machine and place it on an authorized slope 80
To check the tilt sensor at ground level, perform the following steps : 80
Daily check 80
48 – Travel speed limitation 81
The machine has a selector of 3 driving speeds – low, medium and high 81
All driving speeds are authorised when the machine is folded, (machine in transport position) 81
The maximum travelling speeds are reduced when the following lifting height is reached : 81
When not in the above-described transport position, the low speed is engaged automatically 81
The electronic variable speed unit controls movement and driving speed 81
It receives information from the control joystick concerning the movements to be performed 81
It also manages the safety systems status 81
Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a normal safety operation is a malfunction 81
On a slope, the speed decreases automatically 81
49 – On-board electronics 81
The machine is equipped with a specific calculator configured for this machine’s functionalities 81
Do not interchange the Calculator (calibration restoration) between machines 81
Operation instructions 83
1 – Operation 83
11 – Introduction 83
Only trained and authorized personnel shall be permitted to operate this aerial work platform 83
Prior to operation : 83
12 – Major description 83
All the machines are equipped with : 83
13 – Operation from the ground control box 83
• The emergency stop on the ground control box is not pushed in 83
• Ground control box is selected 83
• Beacon light (if fitted) 83
• When power is switched on 84
• Overload 84
• Slope if machine is out of stowed position 84
• Hydraulic oil overheating 84
• Movement buzzer option 84
• Drive buzzer option 84
14 – Operation from the platform control box 84
• The E-stop buttons on both ground and platform control boxes are not pressed in 84
• Platform control box selected from ground control box 84
A buzzer beeps in the following conditions : 84
2 – Ground control box 85
21 – To start and stop the machine 85
If the activation key selector for the control box ( 21 ) is activated, the machine is in Full Electric mode by default Refer to the section on operating modes 85
Mode operation 85
To shut-down the machine from the ground control box : 85
22 – Movement control 86
Ground box controls (emergency station) 86
23 – Additional controls 86
For the machines equipped with flashing light : 86
3 – Platform control box 87
31 – To start and stop the machine 87
311 – To start the machine 87
At the ground control box : 87
At the platform control box : 87
If the activation key selector for the control box ( 21 ) is activated, the machine is in Full Electric mode by default Refer to the section on operating modes : Mode operation 87
312 – To stop the engine 87
The engine stops and the machine returns to Full Electric mode if : 87
The machine’s power supply can only be turned OFF from the ground control box by turning the control box activation key selector ( 21 ) to the OFF position (Mode operation) 87
32 – Drive and steer control 88
Outriggers controls 89
33 – Movement control 90
34 – Additional controls 90
341 – Activ’ Lighting System 90
Refer to Section B 33 – Platform control box 90
The system Activ’ Lighting System illuminates the controls and the surrounding area of the machine Users can then safely move the machine 90
4 – Rescue and emergency procedures 91
41 – In case of power loss 91
In the event of power loss, control system failure or other malfunction, platform lowering functions may be accomplished manually 91
In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the operator must respect the following recommendations : 91
42 – To rescue operator in platform 92
In a situation where an operator located in the platform needs to be rescued (for example in case of illness, injury or trapped against a structure making the control box inaccessible), the rescue personel at ground level needs to obtain rapid and di 92
HAULOTTE® has implemented a control system for safely lowering the operator to the ground in the event of an emergency to enable him to receive the neccessary treatment 92
Procedure : 92
421 – Operation of overriding system from ground control box 93
Procedure : 93
43 – No power available 94
Should the electrical controls or main power fail, it is possible to operate directly on the distributor using a mechanical lever 94
431 – Manual emergency lowering procedure 94
Valve 94
5 – Transportation 96
51 – Transport configuration 96
To climb the slope, move progressively the drive joystick 96
If the slope is too steep, use a winch in addition to traction 96
Do not place yourself below or too close to the machine during loading 96
The machine must be completely in the stowed configuration : 96
52 – Machine stowage for transport – HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 97
HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO) 97
Loading characteristics 97
Loading characteristics 97
53 – Loading by ramp 98
54 – Folding guardrails 98
541 – Description 98
Folding guardrails system is designed to allow guardrails to be lowered to reduce the overall height of the machine 98
This system facilitates moving the machine through low height doorways/passages 98
542 – Safety precautions 98
543 – Fold down operation 98
Remove the platform control box from its starting position and set it aside in a safe place 99
Order of folding for the guardrails, extensions retracted 99
Guard rail front extension ( 1 )100
Support Activ’ Shield Bar Scisors :100
Front guardrail (1) :101
Front left guard rail ( 2 ) :102
Front right guard rail ( 3 ) :102
Guard rail rear extension ( 4 )103
Rear guard rail ( 4 ) :103
Rear left guard rail ( 5 ) :104
Rear right guard rail ( 6 ) :104
Left side guard rail ( 7 )105
Right side guard rail ( 8 )106
544 – Raising guardrails to working position107
To raise the folded guardrails to the vertical working position :107
55 – Unloading108
Before unloading, check that the machine is in good condition108
To reinstate the system, lift the platform a few centimetres (inches) from the ground control box108
551 – Unloading by ramp108
1 The machine is completely stowed108
2 Remove the tie downs108
3 Start the machine108
4 The ramp is in good condition and of sufficient capacity108
56 – Towing109
To tow a broken-down machine, release brake (Refer to : Brake release)109
Perform this operation on flat ground with wheels chocked109
In the towing configuration, the machine braking system is inactive Use a drawbar to avoid any risk of accident :109
561 – Brake release110
To tow a broken-down machine, perform manual brake release110
The brake release valve is located just above the rear axle :110
From Haulotte Diag : Check that the pressure is higher than 30 bar(435 psi) : :111
As soon as the machine is towed to a safe, stable position, the parking brake must be immediately reactivated by unlocking the brake release valve :112
57 – Storage113
Do not store or immobilise the machine when it is unfolded113
Ensure all access panels, doors and side compartment covers are shut and secured113
58 – Lifting operation114
During loading / unloading operation with an overhead crane, it is important to respect the following :114
581 – Procedure for the use of slings HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO)114
Attach 4 shackles of at least 5000 kg / 11,025 lb with the straps (5 m / 16 ft 5 in – 5000 kg / 11,025 lb) minimum to the 4 chassis rings115
Attach the slings using shackles115
6 – Cold Weather Recommendations117
In cold weather, do not store the machine with discharged batteries It is recommended that, at a temperature below 0 °C(32 °F) , the machine not be stored with a battery charge of below 75 % If you don’t have a power outlet, start the engine in F117
Set to Manual mode to start the engine to check that it is operating correctly If the engine does not start, do not keep trying for a prolonged period of time Allow the starter to cool down for a few minutes before trying again If the engine still117
In extreme cold conditions, machines should be equipped with optional cold start kits117
61 – Hydraulic oil117
External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range117
It is recommended to use the hydraulic oil according to weather condition Refer to the table below117
7 – Battery care and maintenance118
71 – Locations118
72 – Battery recharge120
721 – On-board charger120
The on-board charger is used to charge the semi-drive batteries The charger’s power is 3000W and the maximum intensity is 16A for 220V – 240V and 110V networks Battery charging starts as soon as it is connected via the mains supply120
722 – Battery charging120
Machine settings / Machine configuration / Option setting / Battery charge configuration / Single-phase122
Machine settings / Machine configuration / Option setting / Battery charge configuration / Three-phase123
Duration of charge cycle :123
The charge cycle stops automatically when charging is complete123
It can take up to 24 hours for a full charge if the battery levels are very low (Charge status less than 5 %) ; except option Range Extender123
73 – Battery care and maintenance124
731 – Filling batteries124
Single-Point Watering System124
Completely charge the batteries before connecting the distilled-water-filling unit124
1 Launch a full charge of the battery and check the charge indicator125
2 Disconnect the batteries charger and put back the plug in its housing125
3 Accessing batteries (Refer to section : Battery care and maintenance)125
4 Immerse the filtered inlet ( 2 ) of the transparent hose ( 4 ) fitted with a hand pump ( 3 ) in a demineralized water canister(Not supplied with the machine)125
5 Press the hand pump ( 3 ) to prime it until the water rises in the hose ( 4 )125
6 Once the hand pump ( 3 ) is primed, remove the male connector ( 8 ) cap ( 7 ) from the black supply tube assembly125
7 Connect the female connector ( 5 ) quick-hitch from the centralized filling system, including the hand-pump, to the male connector ( 8 )125
8 Press firmly on the hand pump to bring the distilled water to the batteries ( 1 )125
9 When the bulb ( 3 ) becomes resistant, this means that all the battery cells are filled appropriately125
10 Then uncouple the female connector ( 5 ) from the male connector ( 8 ) filling tube by pressing on the yellow button ( 6 ), then replace the cap ( 7 ) on the machine hose125
11 Close the machine covers125
12 Do not let the can to connect after filling is finished because this could cause the batteries to overfill125
1 Accessing batteries (Refer to section : Battery care and maintenance)126
2 Loosen the filling cap ( 1 )126
3 Fill the can with demineralized water126
4 Refit the filling plug again126
5 Close the machine covers126
6 Fully recharge the batteries in order to restart automatic filling or activate automatic filling from Haulotte Diag126
732 – Desulfation charge127
Normal battery use leads to sulfatation of the lead plates during discharge (Formation of lead sulfate) Recharging the battery dissolves the lead sulfate The plates are desulfated127
Moreover, sulfatation also appears if the battery self-discharges during storage in a low state- of-charge (< 70%)127
As the battery ages, the lead sulfate may become harder and harder and increasingly difficult to eliminate by normal charging This leads to a loss of autonomy The desulfation charge is a way of regenerating the battery127
Procedure :127
74 – Optimise battery life128
To optimize battery performance and life-time, you are advised to follow the recommendations below :128
Keep the top of the batteries clean and dry Incorrect connection or corrosion may cause a high loss of power128
General Specifications129
1 – Machine dimensions130
Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine – Access position – HS15 E (HS4390 E) – HS15 E PRO (HS4390 E PRO) – HS18 E (HS5390 E) – HS18 E PRO (HS5390 E PRO)130
Overall dimension specifications131
Overall dimension specifications131
Overall dimension specifications132
2 – Major component masses133
3 – Acoustics and vibrations134
The acoustics and vibrations specifications are based upon the following conditions :134
• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE134
• The guaranteed sound power level LWA (displayed on the product) is determined per European Directive 2000/14/CE134
• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are determined per European Directive 2006/42/CE134
4 – Wheels135
41 – Technical specifications135
42 – Inspection and maintenance135
Wheels replacement must be made in the following cases :135
Procedure of replacement :137
5 – Options138
51 – Activ’Shield Bar Scissors – SECONDARY GUARDING SYSTEM (if the function is present and the device is installed in its support)138
511 – Description138
512 – Characteristics139
513 – Safety precautions140
514 – Pre-operation inspection140
In addition to all the functional tests specific to the machine and to ensure that the Activ’Shield Bar Scissors system operates correctly, carry out the following operations :140
(1) : Reset = Bar lifted + Joystick returned to neutral140
515 – Operation141
The machine has 3 drive speeds :141
2 other speeds are activated automatically depending on the conditions of use :141
Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a normal safety operation is a malfunction141
Machine stowed (Transport position) :141
• All travel speeds ( PV, MV, GV ) are permitted in forward mode Only ( PV, MV ) are available in reverse141
• The Activ’Shield Bar Scissors system is inactive ( Activ’Shield Bar Scissors indicator light is off)141
• The Activ’Shield Bar Scissors system is inactive ( Activ’Shield Bar Scissors indicator light is off)141
• Only low and average speeds ( PV, MV ) are permitted in the 2 directions141
• Selecting high speed ( GV ) automatically activates average speed ( MV )141
Machine unfolded (Out of transport position) :141
• The Activ’Shield Bar Scissors system is active in reverse141
• Whatever the speed selected :141
• Forward movement is done at “Micro Speed”141
• Rear movement is done at “Nano Speed”141
• The Activ’Shield Bar Scissors system is inactive ( Activ’Shield Bar Scissors indicator light is off)141
• Only “Nano Speed” is active in the 2 movement directions141
The machine has 2 speeds that activate automatically depending on the conditions of use :142
The top control console is attached to its support (Normal operation) :142
The upper control console is not in its support :142
516 – Specific decals143
Section B 5Decals and markings locations143
517 – Insert the console into its support143
Activ’ Shield Bar Scissor instructions143
1 — Locate notches ( 1 ) and ( 2 ) on the support Activ’ Shield Bar Scissor143
2 — On the console, locate the identifying mark ( 1 )143
3 — Position mark ( 1 ) on the control panel vertically in mark ( 1 ) of the support144
4 — Tilt the control console and snap it into the position marked ( 2 ) on support Activ’ Shield Bar Scissor144
5 — To remove the console, carry out the steps in reverse order Press on the lock to unlock it144
52 – Range Extender145
521 – Description145
This option is designed to charge the machine independently if a power network is not available nearby145
This option is used to power tools in the sockets on the RANGE EXTENDER control panel or to power the platform supply option (if present on the machine)145
All lifting and forward movements are possible with a machine equipped with the Range Extender system, as long as the batteries have a sufficient charge level145
522 – Characteristics145
Range Extender — 1145
Range Extender — 2146
Range Extender — 3147
Range Extender — 4148
Range Extender — 5148
523 – Safety precautions150
524 – Pre-operation inspection150
525 – Installing / Removing the Range Extender151
Fast charge connection152
Connect in the order indicated :152
Fast charge connection — From the mains152
Anti-theft system :152
Removal :153
526 – Specific decals153
Section B 5Decals and markings locations153
53 – Fast Charge154
531 – Description154
This option is designed to charge the machine from an available three-phase 380 V (250V US) power network to minimise the machine’s charge time154
Only the platform raising function and the stabilizers are available in this configuration154
532 – Safety precautions154
533 – Specifications154
534 – Operation155
Connect the 380 V (250V US) power cable to the socket ( 3 ) located on the machine155
The screen Haulotte Diag switches to fast charge mode :155
54 – Plate holder / Tube holder156
541 – Description156
This accessory is an assembly designed to transport plates, pipes and tubes This accessory is composed of 2 supports positioned and attached on the guardrails of the platform extensions This accessory is held in position by means of pins156
The plates, tubes or pipes must be positioned on the supports and firmly attached to them using fasteners such as lashing straps (not provided)156
542 – Characteristics156
543 – Safety precautions158
• The weight of the accessory158
• The weight of the load on the accessory158
• The weight of the operators158
• The weight of the tools and any other equipment on the work platform158
544 – Pre-operation inspection159
545 – Disassembly – Assembly160
546 – Operation162
Operate the plate stop to place it in different positions162
547 – Strapping (Strap not provided)166
548 – Storage of the supports on the platform167
549 – Folding guardrails if machine equipped with plate/tube holder support167
Storage of the supports on the work platform for transport :167
Assembly folded :167
Maintenance169
1 – General169
As an owner and/or operator of Haulotte equipment, your Safety is of utmost importance to HAULOTTE® , which is why HAULOTTE® places such a high priority on product safety169
INSPECTIONS are not only required by HAULOTTE®, but may also be required by industry standards and/or local regulations169
To ensure your equipment continues to achieve the level of performance set in the factory, it is important to maintain it regularly We remind you that it is strictly forbidden to make any modifications Regular and timely inspections will reduce equ169
Overview :169
• Walk-around inspections take only a few minutes at the beginning and end of each shift – one of the best ways to prevent mechanical problems and safety hazards169
What to Do :169
• Use your senses: sight, smell, hearing and touch169
Frequency :169
• Check your machine periodically during your entire workday169
• Make sure to do your inspection the same way every time169
• Complete one of these inspections at the start and end of each shift169
It is the owner’s responsibility to ensure the required maintenance as recommended by Haulotte is completed prior to the operation of the machine169
If regular maintenance is not carried out, this may :169
• Void the warranty169
• Cause machine malfunction169
• Reduce machine reliability and shorten its service life169
• Jeopardize operator safety169
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines They carry genuine HAULOTTE spare parts and tools as required, and also provi169
The inspection and maintenance table, identifies the role and the responsibilities of each party in periodical machine maintenance Section C 3 – Inspection and Functional test169
2 – Maintenance Schedule170
This section provides the necessary information needed to place the machine in safe operation In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions The life170
Severity of operating conditions may require a reduction in time between maintenance periods Machines that have been out of service or have not been in use for more than 3 months must undergo a periodic inspection before the machine is put back into170
Maintenance must be carried out by a competent company or person familiar with mechanical procedures170
Maintenance operations performed must be recorded in a register / log book of the machine170
3 – Inspection program171
31 – General program171
The machine must be inspected on a regular basis at intervals of no less than once 1 per year The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine Local standards and regulations ma171
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life171
Inspections must be carried out by a competent company or person171
The inspection results must be recorded in the safety register or machine log book controlled and overseen by the company manager This register or machine log book and the list of competent repair persons must be made available to the government wor171
32 – Daily inspection172
The Daily inspection includes a visual inspection, operational checks and testing of the safety systems This must be conducted by the operator before using the machine172
This inspection is the responsibility of the user Refer to Section C 31 – Daily inspection172
33 – Periodic inspection172
The Periodic inspection is a thorough evaluation of the operation and safety features of the machine172
It must be conducted before the sale / resale of the machine and/or at least once every year172
Local regulations may have specific requirements on frequency, and content of inspections172
The severity of operating conditions may require frequent inspections172
This inspection is the responsibility of the owner, and inspections must be carried out by a competent company or person172
This inspection is in addition to the daily inspection172
This inspection should also be conducted after :172
34 – Reinforced inspection172
The Reinforced inspection is a thorough evaluation of the machine’s structural components, to ensure proper functionality of the machine172
This evaluation must occur at a frequency of 5000 hours or every 5 years172
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person172
This inspection includes :172
35 – Major inspection173
The Major inspection is a thorough evaluation of the machine’s integrity and proper functioning; after a normal service life of 10 years173
This evaluation must take place after 10 years of operation and then repeated every 5 years thereafter173
The severity of operating conditions may require frequent inspections173
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person173
This inspection includes :173
4 – Repairs and adjustments174
Extensive repairs, interventions or adjustments on the safety systems or components must be performed by a HAULOTTE Services® technician Use original spare parts and components only174
HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel174
HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE®174
Any unauthorised repairs/modifications will void HAULOTTE® warranty174
To check for safety campaigns, consult our website : wwwhaulottecom174
Other information175
1 – Conditions of warranty175
Our warranty conditions and extension contracts are now available on the websites of our sales network : wwwhaulottecom175
2 – Subsidiary contact information175
21 – California warning176
For the US destined machines (ANSI and CSA standards)176
For electric (battery operated) machines177
Intervention register179
1 – Intervention register179
The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme179
For online reference and to download the manuals for your machines HAULOTTE®, go to : 1
https://wwwe-technical-informationcom 1
or, scan the QR Code below : 1

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