Haulotte Forklift OPTIMUM 8 – OPTIMUM 1931 E MAINTENANCE BOOK Manual – PDF DOWNLOAD

Haulotte Forklift OPTIMUM 8 – OPTIMUM 1931 E MAINTENANCE BOOK Manual – PDF DOWNLOAD

FILE DETAILS:

Haulotte Forklift OPTIMUM 8 – OPTIMUM 1931 E MAINTENANCE BOOK Manual – PDF DOWNLOAD

Language : English
Pages :224
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Haulotte Forklift OPTIMUM 8 – OPTIMUM 1931 E MAINTENANCE BOOK Manual – PDF DOWNLOAD

Preface – Foreword
1 – Symbols and colors 8
B
Safety
1 – General safety rules 11
11 – Maintenance implementation 11
12 – Uncontrolled movement Hazard 12
13 – Electric Shock Hazards 13
14 – Explosion / Fire Hazards 14
2 – Maintenance and repair training 15
21 – Owner’s responsability 15
22 – Technician’s responsability 15
23 – HAULOTTE Services® 15
24 – Training 15
25 – Product modification 16
26 – After Sales Service 16
27 – Product information 16
3 – Conditions of warranty 16
4
Maintenance Book
C
Familiarization
1 – Primary machine components 18
11 – Layout 18
12 – Maintenance support 20
13 – Extension deck 21
14 – Ground control box 22
141 – Layout 22
142 – HAULOTTE Activ’Screen 23
1421 – LCD screen 24
15 – Platform control box 28
151 – Layout 28
2 – List of actuators and sensors 30
21 – Sensors and actuators 30
22 – Sensors detail 32
221 – Limit switch for potholes 32
222 – Sensor – Steering angle 33
223 – Angle transducers 34
224 – Pressure transducer 35
225 – Slope sensor 36
226 – Battery charger 36
3 – Consumables 37
4 – Ingredient 37
41 – Hydraulic oil 37
5 – Lubrication diagram 38
6 – Greasing points localization 39
7 – Machine specifications 40
71 – Movement speed 40
D
Inspection and
maintenance schedule
1 – Inspection program 41
2 – Daily inspection 41
3 – Preventive maintenance 42
4 – Periodic inspection 45
5 – Major inspection 47
5
CONTENTS
Maintenance Book
Machine sheet
MS0001 – Structural part inspection 49
MS0002 – Pins and bearing inspection 53
MS0003 – Cylinder inspection 57
MS0004 – Braking test procedure 61
MS0005 – Torque Values 63
MS0020 – Hoses inspection – Replacement 67
MS0025 – Electrical wiring 69
MS0072 – Pressure adjustment 71
MS0073 – Scissor arms screw – Periodical checks 73
MS0084 – Removal / Replacement of motor reducer
assembly 75
MS0090 – Removal / replacement of steering pivot
assembly 79
MS0095 – Removal / replacement of platform
assembly 85
MS0096 – Removal / replacement of Scissor pack 91
MS0097 – Calibration steering 101
MS0098 – Calibration Load management system 105
MS0099 – Calibration arm angle sensors 109
MS0102 – Tires (Tyres) – Wheel replacement 113
MS0106 – HAULOTTE Activ’Screen 119
MS0133 – Universal plug 131
MS0174 – Platform extension lock assembly 133
MS0175 – Removal – Replacement of the motor/
pump assembly 137
MS0176 – Hydraulic filter 141
MS0177 – Assembly electro-brake unit 145
MS0178 – Brake unit protection installation 155
MS0179 – Assembly moto – reducer 161
MS0242 – Check of tilt sensor 173
MS0245 – Dismantling/Reassembling the Tilt Sensor 179
MS0283 – Assembly electro-brake unit (For the Asia-
Pacific market only) 187
6
Maintenance Book
E
Trouble shooting and
diagram
1 – Trouble shooting 195
11 – Recommendations 195
12 – Description 195
13 – Requirements 195
14 – Failures list 196
141 – List of failures per category 198
2 – Electric diagram 215
3 – Hydraulic diagram 221
F
Records
1 – Intervention register 223
Familiarization
1 – Primary machine components 18
11 – Layout 18
12 – Maintenance support 20
13 – Extension deck 21
14 – Ground control box 22
141 – Layout 22
142 – HAULOTTE Activ’Screen 23
1421 – LCD screen 24
15 – Platform control box 28
151 – Layout 28
2 – List of actuators and sensors 30
21 – Sensors and actuators 30
22 – Sensors detail 32
221 – Limit switch for potholes 32
222 – Sensor – Steering angle 33
223 – Angle transducers 34
224 – Pressure transducer 35
225 – Slope sensor 36
226 – Battery charger 36
3 – Consumables 37
4 – Ingredient 37
41 – Hydraulic oil 37
5 – Lubrication diagram 38
6 – Greasing points localization 39
7 – Machine specifications 40
71 – Movement speed 40
D
Inspection and
maintenance schedule
1 – Inspection program 41
2 – Daily inspection 41
3 – Preventive maintenance 42
4 – Periodic inspection 45
5 – Major inspection 47
5
CONTENTS
Maintenance Book
Machine sheet
MS0001 – Structural part inspection 49
MS0002 – Pins and bearing inspection 53
MS0003 – Cylinder inspection 57
MS0004 – Braking test procedure 61
MS0005 – Torque Values 63
MS0020 – Hoses inspection – Replacement 67
MS0025 – Electrical wiring 69
MS0072 – Pressure adjustment 71
MS0073 – Scissor arms screw – Periodical checks 73
MS0084 – Removal / Replacement of motor reducer
assembly 75
MS0090 – Removal / replacement of steering pivot
assembly 79
MS0095 – Removal / replacement of platform
assembly 85
MS0096 – Removal / replacement of Scissor pack 91
MS0097 – Calibration steering 101
MS0098 – Calibration Load management system 105
MS0099 – Calibration arm angle sensors 109
MS0102 – Tires (Tyres) – Wheel replacement 113
MS0106 – HAULOTTE Activ’Screen 119
MS0133 – Universal plug 131
MS0174 – Platform extension lock assembly 133
MS0175 – Removal – Replacement of the motor/
pump assembly 137
MS0176 – Hydraulic filter 141
MS0177 – Assembly electro-brake unit 145
MS0178 – Brake unit protection installation 155
MS0179 – Assembly moto – reducer 161
MS0242 – Check of tilt sensor 173
MS0245 – Dismantling/Reassembling the Tilt Sensor 179
MS0283 – Assembly electro-brake unit (For the Asia-
Pacific market only) 187
6
Maintenance Book
E
Trouble shooting and
diagram
1 – Trouble shooting 195
11 – Recommendations 195
12 – Description 195
13 – Requirements 195
14 – Failures list 196
141 – List of failures per category 198
2 – Electric diagram 215
3 – Hydraulic diagram 221
F
Records
1 – Intervention register 223

IMAGES PREVIEW OF THE MANUAL: