Heidenhain Inverter Systems & Motors Technical Manual 2002 - PDF DOWNLOAD

Heidenhain Inverter Systems & Motors Technical Manual 2002 - PDF DOWNLOAD

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Heidenhain Inverter Systems & Motors Technical Manual 2002 - PDF DOWNLOAD

Language :English
Pages :337
Downloadable : Yes
File Type : PDF

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Heidenhain Inverter Systems & Motors Technical Manual 2002 - PDF DOWNLOAD

Foreword

• This Technical Manual has been written for all machine tool manufacturers. It contains all of the information necessary for the mounting and electrical installation of HEIDENHAIN inverter systems and HEIDENHAIN motors. With each update, you will receive a set of supplementary pages free-ofcharge.
• Always sort these pages into your Technical Manual immediately. In this way, your manual will always be up-to-date.
• You can use extracts from this manual to supplement your machine documentation. If you increase the size of the manual format (17 cm x 24 cm) by the factor 1.225, you will have DIN A4 format.
• No documentation can be perfect. To stay up to date, documentation must change constantly. It also thrives on your comments and suggestions for improvement. Please help us by sending us your ideas.

TABLE OF CONTENTS:

Heidenhain Inverter Systems & Motors Technical Manual 2002 - PDF DOWNLOAD

1 Update Information No 3 3
11 General Information 3
12 Compact Inverters 3
13 Modular Inverter 3
14 Motors 3
15 Replacing Instructions 4
2 Introduction 8
21 General Information 8
22 Designations of the Inverters and Motors 8
23 Compact Inverters 9
231 Components of the Compact Inverter 9
232 UE 2xx compact inverter 10
233 UE 2xxB and UR 2xx Compact Inverters 11
234 UV 102 power supply unit 18
235 Toroidal Cores 19
236 Ribbon Cables and Covers (Only for UE 2xxB, UR 2xx) 19
24 Modular Inverter 22
241 Components of the Modular Inverter 22
242 UV 1x0 power supply unit 23
243 UM 1xx power modules 25
244 Current Consumption of the Entire Inverter System 30
245 Ribbon cables and covers 30
25 Accessories for Compact Inverters and Modular Inverters 35
251 PW210, PW110(B), PW120Braking Resistor 35
252 KDR 1x0 commutating reactor and line filter 37
253 UP 110 braking resistor module 39
254 SM 110 Voltage Protection Module 40
255 Double-Row Configuration of HEIDENHAIN Components 41
3 Selection of Motors and Inverters 46
31 Performance Overview of a Complete Drive System 46
32 Selection of the Axis Motor 47
33 Selection of the Spindle Motor 51
34 Selection of the Inverter 51
35 Selection of the braking resistor 52
4 Mounting and Operating Conditions 60
41 General Information 60
411 Intended area of application 60
412 Degree of Protection(IP Code) 61
413 Electromagnetic Compatibility 62
414 Cross Sections of the Power Cables 65
42 Leakage Current from the Inverter Housing to the Grounding Connection 67
43 Environmental Conditions 68
431 Heat Generation and Cooling 68
432 Air humidity 68
433 Mechanical vibration 68
434 Contamination 68
44 Mounting Conditions 69
5 UE 2xx, UE 2xxB and UR 2xx Compact Inverters 76
51 Connection Overview 76
511 Compact inverter UE 210 77
512 Compact inverter UE 212 78
513 Compact inverter UE 230 79
514 Compact inverter UE 240 80
515 Compact inverter UE 242 81
516 Compact inverter UE 210B 82
517 Compact inverter UE 211B 83
518 Compact inverter UE 212B 84
519 Compact inverter UE 230B 85
5110 Compact inverter UE 240B 86
5111 Compact inverter UE 242B 87
5112 Compact inverter UR 230 88
5113 Compact inverter UR 240 89
5114 Compact inverter UR 242 90
5115 UP 110 braking resistor module 91
5116 Meaning of the LEDs 92
5117 UV 102 power supply unit 95
5118 PW 210 braking resistor 96
5119 PW 1x0(B) Braking Resistor 97
52 Mounting and Connecting the Compact Inverter 99
521 UE 2xx compact inverter 99
522 UE 2xxB and UR 2xx Compact Inverters103
53 Connections on the UE 2xx Compact Inverters107
531 Power supplies107
532 Motor connections108
533 Main Contactor and Safety Relay108
534 PW 210 or PW 1x0(B) Braking Resistor for UE 2xx Compact Inverter109
54 Connections on the UV 102 Power Supply Unit111
55 Connections on the UE 2xxB and UR 2xx Compact Inverters113
551 Power supplies113
552 Motor connections115
553 Connection of the Motor Holding Brakes115
554 Main contactor and safety relay116
555 PWM Connection to the Control117
556 NC supply voltage and control signals118
557 Unit Bus119
558 PW 210 and PW 1x0(B) Braking Resistor for UE 2xxB Compact Inverter120
56 Connections with UP 110 Braking Resistor Module123
57 Dimensions124
571 UE 2xx124
572 UV 102125
573 UE 2xxB126
574 PW 210127
575 PW 1x0(B)128
576 UR 2xx129
577 KDR 120130
578 Line filters131
579 UP 110 braking resistor module132
6 Modular Inverter134
61 Connection Overview134
611 UV 120 power supply unit135
612 UV 130 power supply unit136
613 UV 140, UV 150 Power Supply Unit137
614 Meaning of LEDs on the UV 1x0138
615 UM 1x1 power module140
616 Power modules UM 1x2, UM 111B, UM 121B141
617 UM 113 and UM 114 Power Modules142
618 UM 115 Power Module143
619 Meaning of LEDs on the UM 1xx144
6110 PW 210 braking resistor145
6111 PW 1x0(B) Braking Resistor146
6112 UP 110 braking resistor module147
62 Mounting and Connection of the Modular Inverter System148
63 Connections on the UV 130 Power Supply Unit151
631 Power supply151
632 Main Contactor and Safety Relay152
633 NC supply voltage and control signals153
634 Unit Bus154
635 PW 210 or PW 1x0(B) Braking Resistors on the UV 130 Power Supply Unit155
64 Connections to the UV1x0 Energy-Recovery Power Supply Units157
641 Power supply157
642 Main contactor and safety relay159
643 X90 24 V output160
644 NC supply voltage and control signals160
645 Unit Bus161
65 Connections with UP 110 Braking Resistor Module162
66 Connections on the UM 1xx Power Modules163
661 PWM Connection to the Control163
662 Unit Bus164
663 Motor connections165
664 Connection of the Motor Holding Brakes165
67 Dimensions167
671 UV 130 Power Supply Unit167
672 PW 210 braking resistor168
673 PW 1x0(B) Braking Resistor169
674 UV 120 Power Supply Unit170
675 UV 140, UV 150 Power Supply Unit171
676 KDR 120172
677 KDR 140, KDR 150173
678 Line filters174
679 Three-Phase Current Capacitor176
6710 UP 110 braking resistor module177
6711 UM 1x1 Power Module178
6712 UM 111B, UM 1x2, UM 121B, UM 113, UM 114 Power Modules179
6713 UM 115 Power Module180
6714 SM 110 Voltage Protection Module181
7 Motors for Axis and Spindle Drives184
71 Overview of Synchronous and Asynchronous Motors184
711 Asynchronous Motors, QAN Series185
712 Synchronous Motors, QSY Series185
713 Cables and Connectors187
714 Required Power Modules or Compact Inverters192
72 General Information194
721 Safety and Commissioning Regulations194
722 Data on the name plate195
73 Different dc-link Voltages for HEIDENHAIN Motors196
74 Connecting the speed encoders to the HEIDENHAIN motors199
75 Power connection of the HEIDENHAIN motors201
751 Power Connection for the HEIDENHAIN Synchronous Motors201
752 Power Connection for the HEIDENHAIN Asynchronous Motors203
76 Connecting the Holding Brake for the HEIDENHAIN Motors205
77 Connecting the Fan to the HEIDENHAIN Motors208
78 Mechanical data of the HEIDENHAIN motors210
781 Mounting flange and design210
782 Mounting the Motor211
783 Shaft End212
784 Rotatable Flange Sockets214
79 HEIDENHAIN Synchronous Motors, QSY Series217
791 Specifications of HEIDENHAIN Synchronous Motors, QSY Series218
792 Dimensions of HEIDENHAIN synchronous motors, QSY series267
710 HEIDENHAIN Asynchronous Motors, QAN Series287
7101 Specifications of HEIDENHAIN Asynchronous Motors, QAN Series288
7102 Dimensions of HEIDENHAIN Asynchronous motors, QAN Series301
711 Permissible forces on the motor shaft311
7111 Point of the Radial Force311
7112 Permissible Forces on the HEIDENHAIN Synchronous Motors QSY 10, QSY 20312
7113 Permissible forces on the HEIDENHAIN synchronous motors QSY 96G, QSY116andQSY155316
7114 Permissible Forces on the HEIDENHAIN Synchronous Motors QSY 041B, QSY 071B, QSY 090B, QSY 321
7115 Permissible Forces on the HEIDENHAIN Asynchronous Motors QAN 30, QAN 4S325
7116 Permissible forces on the HEIDENHAIN asynchronous motors QAN 104, QAN134,QAN164B327
712 Input values for the current controller330
7121 Synchronous motors330
7122 Asynchronous motors331
8 Subject Index333

S.M 8/3/2025