Heidenhain Inverter Systems & Motors Technical Manual 2008 - PDF DOWNLOAD

Heidenhain Inverter Systems & Motors Technical Manual 2008 - PDF DOWNLOAD

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Heidenhain Inverter Systems & Motors Technical Manual 2008 - PDF DOWNLOAD

Language :English
Pages :655
Downloadable : Yes
File Type : PDF

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Heidenhain Inverter Systems & Motors Technical Manual 2008 - PDF DOWNLOAD

Foreword

• This Technical Manual has been written for all machine tool manufacturers. It contains all of the information necessary for the mounting and electrical installation of HEIDENHAIN inverter systems and HEIDENHAIN motors. With each update, you will receive a set of supplementary pages free of charge.
• Always sort these pages into your Technical Manual immediately. In this way, your manual will always be up-to-date. You can use extracts from this manual to supplement your machine documentation.
• If you increase the size of the manual format (17 cm x 24 cm) by the factor 1.225, you will have DIN A4 format. No documentation can be perfect. To stay up to date, documentation must change constantly. It is also thrives on your comments and suggestions for improvement. Please help us by telling us your ideas.

TABLE OF CONTENTS:

Heidenhain Inverter Systems & Motors Technical Manual 2008 - PDF DOWNLOAD

1 Update Information No 1 3
11 Compact Inverters 3
12 Modular Inverters 3
13 Motors 3
14 Replacing Instructions 4
1 Update Information No 2 5
11 Compact inverter 5
12 Modular Inverters 5
13 Motors 5
14 Replacing Instructions 6
1 Update Information No 3 7
11 General Information 7
12 Compact Inverters 7
13 Modular Inverter 7
14 Motors 7
15 Replacing Instructions 8
1 Update Information No 4 11
11 General Information 11
12 Modular Inverter 11
13 Motors 11
14 Replacing Instructions 12
1 Update Information No 5 13
11 Overview 13
12 Compact Inverters 14
121 Non-Regenerative Compact Inverters 14
122 Regenerative Compact Inverters 14
13 Modular Inverters 15
131 Non-Regenerative Power Supply Units 15
132 Regenerative Power Supply Units 15
133 Inverters 16
14 Accessories 17
15 Motors 18
151 Synchronous Motors 18
152 Asynchronous Motors 18
16 Technical Manual Documentation 19
17 Replacing Instructions 19
1 Update Information No 6 21
11 General Information 21
12 Power Supply Units 21
13 Power Modules 21
14 Motors 21
15 Accessories 22
16 Replacing Instructions 22
1 Update Information No 7 23
11 General Information 23
12 Accessories 23
13 Compact Inverters 30
14 Motors 37
2 Overview of Inverters and Accessories 48
21 General Information 48
211 Designation of Inverter Systems 48
212 Electronic ID Labels 49
22 Overview of Inverter Systems 50
221 Non-Regenerative Compact Inverters 50
222 Regenerative Compact Inverters 50
223 Non-Regenerative Power Supply Units 51
224 Regenerative Power Supply Units 51
225 Inverter Modules 52
226 Accessories 53
23 Compact Inverters 54
231 Components of the Compact Inverter 54
232 UE1xx Compact Inverter 55
233 UE 2xx Compact Inverter 58
234 UE 2xxB Compact Inverter 60
235 UR 2xx(D) Compact Inverter 65
236 UV 106B Power Supply Unit 71
237 UV 105 Power Supply Unit 73
238 UV 102 Power Supply Unit 75
239 Toroidal Cores 76
2310 Ribbon Cables and Covers (Only for UE 2xxB, UR 2xx) 76
24 Modular Inverter 79
241 Components of the Modular Inverter 79
242 UV 130(D) Power Supply Unit 80
243 UV(R) 1x0(D) Power Supply Unit 83
244 UM 1xx(B)(D) Power Modules 88
245 Current Consumption of the Entire Inverter System 99
246 Ribbon Cables and Covers100
25 Accessories for Compact Inverters and Modular Inverters106
251 PW 21x, PW 110(B), PW 120 Braking Resistors106
252 UP 110 Braking Resistor Module112
253 Line Filters115
254 Three-Phase Capacitor119
255 KDR 1x0(B) Commutating Reactor121
256 ZKF 1x0 DC-Link Filter128
257 SM 1xx Voltage Protection Module134
258 Coolant Connection138
259 Adapter Module139
2510 Axis-Enabling Module142
2511 Double-Row Configuration of HEIDENHAIN Components144
3 Selection of Motors and Inverters148
31 Performance Overview of a Complete Drive System148
32 Selection of the Axis Motor149
33 Selection of the Spindle Motor154
34 Selection of the Inverter155
35 Selection of the Braking Resistor156
4 Mounting and Operating Conditions166
41 General Information166
411 Trained Personnel166
412 Meaning of the Used Symbols166
413 General Safety Precautions167
414 General Electrical Protective Measures167
415 Intended Area of Application168
416 Degree of Protection (IP Code)168
417 Connection to Different Types of Networks169
418 Adjusting the Line Voltage by Means of a Transformer171
419 Overvoltage Protector172
4110 Cross Sections of the Power Cables173
4111 Operating Modes175
42 EMC-Electromagnetic Compatibility177
421 Valid Regulations177
422 Likely Sources of Interference177
423 Power Supply Stability, Requirements177
424 CE Marking178
425 Interference and Noise Immunity178
426 Noise Immunity178
427 Protective Measures179
43 Leakage Current from the Inverter Housing to the Grounding Connection180
44 Environmental Conditions181
441 Heat Generation and Cooling181
442 Humidity181
443 Climate Control Units182
444 Mechanical Vibration184
445 Contamination184
45 Water Cooling185
46 Mounting Attitude187
461 General Information187
462 Mounting Attitude of the HEIDENHAIN Inverter188
463 Mounting Attitude of the PW 1x0(B) Braking Resistor189
464 Mounting Attitude of the PW 21x Braking Resistor190
47 Connection Overviews193
471 Power Connection of Regenerative Inverter Systems193
472 Power Connection of Non-Regenerative Inverter Systems194
473 Adjustment to Different Types of Networks195
474 Arranging the Inverter Modules197
475 Arranging Additional Modules199
48 +5 V Power Supply and Bus Cable200
5 Compact Inverters206
51 Connection Overview206
511 UE 110/UE 112 Compact Inverter207
512 UE 210 Compact Inverter208
513 UE 212 Compact Inverter209
514 UE 230 Compact Inverter210
515 UE 240 Compact Inverter211
516 UE 242 Compact Inverter212
517 UE 210B Compact Inverter213
518 UE 211B Compact Inverter214
519 UE 212B Compact Inverter215
5110 UE 230B Compact Inverter216
5111 UE 240B Compact Inverter217
5112 UE 242B Compact Inverter218
5113 UR 230 Compact Inverter219
5114 UR 230D Compact Inverter220
5115 UR 240 Compact Inverter221
5116 UR 240D Compact Inverter222
5117 UR 242 Compact Inverter223
5118 UR 242D Compact Inverter224
5119 Meaning of the LEDs225
5120 UV 106B Power Supply Unit230
5121 UV 105 Power Supply Unit231
5122 UV 102 Power Supply Unit232
52 Mounting and Connecting the Compact Inverter233
521 UE 2xx Compact Inverter233
522 UE 1xx, UE 2xxB, UR 2xx(D) Compact Inverters236
523 Mounting the Toroidal Cores241
53 Connecting the UE 2xx Compact Inverter245
531 Power Supplies245
532 Motor Connections246
533 Main Contactor and Safety Relay247
534 PW 21x or PW 1x0(B) Braking Resistor for UE 2xx Compact Inverter248
54 Connecting the UE 1xx Compact Inverter251
541 Power Supplies251
542 Motor Connections253
543 Motor Holding Brakes253
544 Main Contactor and Safety Relay254
545 PWM Connection to the Control255
546 NC Supply Voltage and Control Signals256
55 Connecting the UE 2xxB and UR 2xx(D) Compact Inverters257
551 Power Supplies257
552 Motor Connections259
553 Connection of the Motor Holding Brakes259
554 Main Contactor and Safety Relay260
555 PWM Connection to the Control261
556 NC Supply Voltage and Control Signals262
557 Unit Bus263
558 PW 1x0(B) and PW 21x Braking Resistors for UE 2xxB Compact Inverter264
56 Connecting the UV 106B Power Supply Unit267
57 Connecting the UV 105 Power Supply Unit268
58 Connecting the UV 102 Power Supply Unit271
59 Connecting the UP 110 Braking Resistor Module272
510 Dimensions275
5101 UE 1xx275
5102 UE 2xx276
5103 UE 2xxB277
5104 UR 2xx(D)278
5105 UV 106B279
5106 UV 105280
5107 UV 102281
6 Modular Inverters284
61 Connection Overview284
611 UV 120 Power Supply Unit285
612 UVR 120D Power Supply Unit286
613 UV 130 Power Supply Unit287
614 UV 130D Power Supply Unit288
615 UVR 130D Power Supply Unit289
616 UV 140 Power Supply Unit290
617 UVR 140D Power Supply Unit291
618 UV 150 Power Supply Unit292
619 UVR 150 Power Supply Unit293
6110 UVR 150D Power Supply Unit294
6111 UVR 160DW Power Supply Unit295
6112 UVR 160D Power Supply Unit296
6113 Meaning of the LEDs of the Power Supply Units297
6114 UM 111 Power Module308
6115 UM 111D Power Module309
6116 UM 111B Power Module310
6117 UM 111BD Power Module311
6118 UM 112 Power Module312
6119 UM 112D Power Module313
6120 UM 113 Power Module314
6121 UM 113D Power Module315
6122 UM 114 Power Module316
6123 UM 114D Power Module317
6124 UM 115 Power Modules318
6125 UM 115D Power Modules319
6126 UM 116DW Power Modules320
6127 UM 121 Power Module321
6128 UM 121D Power Module322
6129 UM 121B Power Module323
6130 UM 121BD Power Module324
6131 UM 122 Power Module325
6132 UM 122D Power Module326
6133 Meaning of the LEDs on the UM 1xx327
6134 UV 105 Power Supply Unit328
62 Mounting and Connection of the Modular Inverter System329
63 Double-Row Configuration333
64 Connecting the UV 130(D) Power Supply Unit334
641 Power Supply334
642 Main Contactor and Safety Relay335
643 X90: 24-V Output (Only UV 130)336
644 NC Supply Voltage and Control Signals336
645 5-V Power Supply (Only UV130D)337
646 Unit Bus337
647 Connecting the Braking Resistor to the UV 130(D) Power Supply Unit338
65 Connecting the UV(R) 1x0(D) Power Supply Units340
651 Power Supply340
652 Main Contactor and Safety Relay343
653 NC Supply Voltage and Control Signals344
654 5-V Power Supply (Only UV(R) 1x0D)344
655 Unit Bus345
66 Connecting the UP 110 Braking Resistor Module347
67 Connecting the UM 1xx(B)(D) Power Modules349
671 PWM Connection to the Control349
672 Unit Bus350
673 Motor Connections351
674 Motor Holding Brakes351
68 Connecting the UV 105 Power Supply Unit353
69 Connecting the ZKF 1xx358
610 Connecting the Adapter Module360
611 Dimensions366
6111 UV 130(D)366
6112 UV 120, UVR 120D, UVR 130D367
6113 UV 140, UVR 140D, UV 150, UVR 150(D)368
6114 UVR 160DW369
6115 UVR 160D370
6116 UV 105371
6117 UM 111, UM 111D, UM 111BD, UM 121, UM 121D372
6118 UM 111B, UM 112(D), UM 121B(D), UM 122(D)373
6119 UM 113(D), UM 114(D)374
61110 UM 115(D)375
61111 UM 116DW376
7 Motors for Axis and Spindle Drives380
71 General Information380
711 Safety and Commissioning Regulations380
712 Data on the Name Plate382
72 Overview of Asynchronous and Synchronous Motors384
721 Asynchronous Motors, QAN Series385
722 Synchronous Motors, QSY Series386
723 Motors with Hollow Shaft, QAN xxxUH Series389
724 Cables and Connectors390
73 Different DC-Link Voltages397
74 Power Connection of the HEIDENHAIN Motors401
741 Synchronous Motors401
742 Asynchronous Motors403
75 Connecting the Speed Encoders408
76 Connecting the Holding Brake410
77 Connecting the Fan412
78 Mechanical Data414
781 Mounting Flange and Design414
782 Mounting the Motor415
783 Shaft End416
784 Rotatable Flange Sockets418
79 HEIDENHAIN Synchronous Motors, QSY Series422
791 Specifications - Synchronous Motors, QSY Series423
792 Dimensions - Synchronous Motors, QSY Series493
710 HEIDENHAIN Asynchronous Motors, QAN Series522
7101 Specifications - Asynchronous Motors, QAN Series523
7102 Dimensions - Asynchronous Motors, QAN Series550
711 HEIDENHAIN Motors with Hollow Shaft, QAN xxxUH Series567
7111 Dimensions -Motors with Hollow Shaft, QAN 2xxUH Series571
712 Permissible Forces on the Motor Shaft573
7121 General Information573
7122 QSY 10574
7123 QSY 20575
7124 QSY 96576
7125 QSY 116577
7126 QSY 130579
7127 QSY 155580
7128 QSY 190582
7129 QSY 041B584
71210 QSY 071B585
71211 QSY 090B586
71212 QSY 093B587
71213 QSY 112B588
71214 QSY 112C589
71215 QSY 112D590
71216 QAN 30591
71217 QAN 4S592
71218 QAN 200(UH)593
71219 QAN 260(UH)595
71220 QAN 320597
71221 QAN 104599
71222 QAN 134600
71223 QAN 164B601
713 SIEMENS Synchronous Motors, 1FK7xxx Series603
7131 1FK7042-5AF71605
7132 1FK7060-5AF71609
7133 1FK7063-5AF71613
7134 1FK7080-5AF71617
7135 1FK7083-5AF71621
7136 1FK7100-5AF71625
7137 1FK7101-5AF71629
7138 1FK7103-5AF71633
714 SIEMENS Hollow Shaft Motors, 1PM61xx-2DF81-1AR1-Z Series637
7141 Axial and Radial Forces - Hollow Shaft Motors, 1PM6105 and 1PM6133 Series640
7142 Dimensions - Hollow Shaft Motors, 1PM61xx-2DF81-1AR1-Z Series641
8 Index644

S.M 8/3/2025