Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

FILE DETAILS:

Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

Language :English
Pages :623
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

NC software 340 420-01
340 421-01

Foreword

• This Technical Manual has been written for all machine tool manufacturers and distributors. It contains all of the information necessary for the mounting, electrical connection, commissioning and PLC programming of HEIDENHAIN contouring controls.
• Every time the hardware or software of HEIDENHAIN's contouring control is updated, you will receive a set of supplementary pages free-of-charge. Always sort these pages into your Technical Manual immediately. In this way, your manual will always be up-to-date.
• You can use extracts from this manual to supplement your machine documentation. If you increase the size of the manual format (17 cm x 24 cm) by the factor 1.225, you will have DIN A4 format. No documentation can be perfect. To stay up to date, documentation must change constantly. It also thrives on your comments and suggestions for improvement. Please help us by sending us your ideas.

TABLE OF CONTENTS:

Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

NC software 340 420-01
340 421-01

1 Update Information 3
11 General Information 3
2 Introduction 6
21 General Information 6
22 Overview of Components 7
221 Main Computer, Controller Unit, Power Supply Unit 7
222 Monitors and Keyboard Units 10
223 Handwheels 13
224 Key symbols 15
225 Touch probe systems 20
226 Other Accessories 22
227 Documentation 22
23 Brief Description 23
24 Software 30
241 Designation of the Software 30
242 PLC Software 30
243 Enabling Additional Control Loops 31
244 NC software exchange 33
245 Data Backup 39
25 Software Releases 39
251 NC software 320 420-xx 39
3 Mounting and Electrical Installation 44
31 General Information 44
311 Degrees of Protection 44
312 Electromagnetic Compatibility 44
32 Shipping Brace of the Hard Disk 45
33 Environmental conditions 46
331 Heat Generation and Cooling 46
332 Humidity 47
333 Mechanical Vibration 47
334 Mounting Attitude of MC422, CC 422, UV xxx, UM xxx, UE 2xx B 48
335 Mounting Position of Screen 49
34 Connection Overview for iTNC 530 50
35 Power Supply for the iTNC 530 52
36 Power Supply for PLC Outputs 56
361 Supply Voltage for PLC Outputs on the PL 4xx B 57
37 Power Supply for Control-Is-Ready Signal 58
38 Power Supply for the Display Units 59
39 Buffer Battery 59
310 Drive Controller Enable 61
311 Encoder Connections 62
3111 General Information 62
3112 Input of Position Encoder 63
3113 Input of Speed Encoder 65
312 Adapters for Encoder Signals 67
313 Motor Power Stage Connection 71
314 Analog Input 72
315 Analog Nominal Value Output 76
3151 Nominal Value Output 76
316 Touch Probe Systems 81
3161 Triggering Touch Probe for Workpiece Measurement 81
3162 Triggering Touch Probe for Tool Measurement 83
317 Data Interfaces 85
318 Handwheel Input 88
3181 HR 410 Portable Handwheel 88
3182 HR 130 Panel-Mounted Handwheel 91
3183 HRA 110 Handwheel Adapter 91
319 Input: Spindle Reference Signal 93
320 Switching Inputs 24 Vdc (PLC) 94
3201 Input Signals and Addresses 94
3202 PLC Inputs on the PL 410 B 97
3203 PLC Inputs on the PL 405 B 99
321 Switching Outputs 24 Vdc (PLC)100
322 PL 4xx B PLC Input/Output Units105
323 Machine Operating Panel108
324 TNC Keyboard Unit111
325 Flat-Panel Display113
326 BTS 1x0 Monitor/Keyboard Switch Unit117
327 Dimensions119
3271 MC 422/5 Position Encoder Inputs and CC 422 with 6 Control Loops119
3272 MC 422/10 Position Encoder Inputs and CC 422 with 10 Control Loops120
3273 UV 105121
3274 TE 420122
3275 MB 420123
3276 BF 120124
3277 BF 150125
3278 BTS 120/BTS 150126
3279 PL 4xx B127
32710 Adapter Block for the Data Interface128
32711 Voltage Controller129
32712 Handwheels130
32713 Touch probe systems136
328 Grounding Diagrams143
3281 Grounding Diagram for iTNC 530 with Modular Non-Regenerative HEIDENHAIN Inverter System143
3282 Grounding Diagram for iTNC 530 with Modular Regenerative HEIDENHAIN Inverter System144
3283 Grounding Diagram for iTNC 530 with UE 2xxB Non-Regenerative HEIDENHAIN Compact Inverter145
3284 Grounding Diagram for iTNC 530 with UR 2xx Regenerative HEIDENHAIN Compact Inverter146
3285 Grounding Diagram for iTNC 530 with UE 2xxB Regenerative HEIDENHAIN Compact Inverter147
3286 Grounding Diagram for iTNC 530 with POWER DRIVE Inverter System148
3287 Grounding Diagram for iTNC 530 with SIMODRIVE Inverter System149
329 Basic Circuit Diagrams150
3291 Basic Circuit Diagram for iTNC 530 with Modular Non-Regenerative HEIDENHAIN Inverter System150
3292 Basic Circuit Diagram for iTNC 530 with Modular Regenerative HEIDENHAIN Inverter System151
3293 Basic Circuit Diagram for iTNC 530 with UE 2xxB Non-Regenerative HEIDENHAIN Compact Inverter152
3294 Basic Circuit Diagram for iTNC 530 with UR 2xxB Regenerative HEIDENHAIN Compact Inverter153
3295 Basic Circuit Diagram for iTNC 530 with SIMODRIVE Inverter System154
330 Cable Overviews155
3301 Cable Overview for iTNC 530 with Modular HEIDENHAIN Inverter System – Basic Configuration155
3302 Basic Circuit Diagram for iTNC 530 with UE 2xxB Non-Regenerative HEIDENHAIN Compact Invert156
3303 Cable Overview for iTNC 530 with UR 2xxB Regenerative HEIDENHAIN Compact Inverter – Basic 157
3304 Cable Overview for iTNC 530 with SIMODRIVE Inverter System – Basic Configuration158
3305 Cable Overview for iTNC 530 with POWER DRIVE Inverter System – Basic Configuration159
3306 Cable Overview for iTNC 530 – Accessories160
4 Machine parameters162
41 What is a Machine Parameter?162
42 Input and Output of Machine Parameters163
421 Input Format163
422 Activating the Machine Parameter List165
423 Changing the Input Values165
43 List of Machine Parameters172
431 Encoders and Machines172
432 Positioning178
433 Operation with Velocity Feedforward Control182
434 Operation with Following Error (Servo Lag)183
435 Integrated Speed and Current Control184
436 Spindle188
437 Integral PLC192
438 Configuration of the Data Interface194
439 3-D touch probe196
4310 Tool measurement with TT198
4311 Tapping202
4312 Display and Operation203
4313 Colors211
4314 Machining and Program Run214
4315 Hardware220
4316 Second Spindle225
5 Modules, Markers and Words228
51 Overview of Modules228
52 Overview of Markers and Words234
6 Configuring Axes and Spindle247
61 Control Loops247
611 Selecting the Axes247
612 Axis Designation248
613 Encoders250
614 Assignment for Axes257
615 Assignment for Spindles258
616 Reading Axis Information261
617 Traverse Ranges263
618 Lubrication Pulse268
62 PLC axes270
63 PLC Positioning275
64 Axis Error Compensation278
641 Backlash Compensation278
642 Linear Axis Error Compensation280
643 Nonlinear Axis Error Compensation281
644 Compensation of Thermal Expansion286
645 Compensation of Reversal Spikes during Circular Traverse288
646 Compensation of Static Friction290
647 Compensation of Sliding Friction (Only for Digital Axes)292
65 Tilting Axes294
651 Determining the Mechanical Offset294
652 Describing the Mechanical Offset304
653 Temperature Compensation with Tilting Axes316
654 Changing the Milling Heads318
655 “Tilt Working Plane” Feature319
656 Automatic Compensation of Offset for Tilting Axes325
657 Cylindrical Surface328
66 Synchronized Axes330
661 Gantry Axes330
662 Master-Slave Torque Control334
67 Reference Marks341
671 Definition341
672 Traversing the reference marks341
68 The Control Loop353
681 Relation Between Jerk, Acceleration, Velocity and Distance354
682 Interpolator356
683 Position Controller364
684 Speed Controller377
685 Enabling the Drive Controller385
686 Current Controller390
687 Braking the Drives for an Emergency Stop and a Power Fail392
688 Power and Torque Limiting395
689 Synchronous Motors in Field Weakening Range399
69 Offset Adjustment401
610 Contouring Behavior402
6101 Radial Acceleration402
6102 Contour Velocity at Corners403
611 Monitoring Functions405
6111 Position Monitoring407
6112 Nominal Speed Value Monitoring408
6113 Movement Monitoring409
6114 Standstill Monitoring410
6115 Positioning Window410
6116 Monitoring of the Power Supply Unit412
6117 Temperature Monitoring414
6118 I2t Monitoring416
6119 Read Actual Utilization of Drive Motors418
61110 Status of HEIDENHAIN Inverters419
61111 EMERGENCY STOP monitoring420
612 Spindle423
6121 Position Encoder of the Spindle423
6122 Speed Encoder of the Spindle426
6123 Analog and Digital Closed-Loop Spindle Control427
6124 Coded Output of Spindle Speed435
6125 Volts-per-Hertz Control Mode437
6126 Oriented spindle stop438
6127 Tapping with Floating Tap Holder and Nominal Speed Output443
6128 Tapping with Floating Tap Holder and Coded Spindle-Speed Output445
6129 Rigid Tapping446
61210 Switching the Modes of Operation449
61211 Operating a Second Spindle450
61212 C-Axis Operation452
613 Integrated Oscilloscope456
614 Commissioning462
6141 Preparation462
6142 Table for power module, supply module and motor463
6143 PWM Frequency467
6144 Field Orientation471
6145 Commissioning of Digital Axes472
6146 Commissioning the Digital Spindle505
6147 Commissioning an Analog Axis510
6148 Commissioning the Analog Spindle513
615 Block Diagram iTNC 530515
7 Machine Integration517
71 Display and Operation517
711 Powering Up and Shutting Down the Control517
712 Color Setting520
713 Graphic Display525
714 Special characters527
72 PLC Soft Keys528
721 Vertical PLC Soft Keys528
722 Vertical PLC soft keys (only on BF 150)531
73 Log540
8 PLC Programming547
81 PLC Functions547
811 Selecting the PLC Mode547
812 PLC Main Menu548
813 File Management550
814 The TRACE Function551
815 The Logic Diagram553
816 The Table Function555
82 Conditional Compilation556
83 Hard-Disk Organization557
84 System Files559
841 OEMSYS559
842 NCMACROSYS563
843 MGROUPSSYS565
844 MSPLITSYS565
845 PLCSOFTKSYS565
846 CYCLESYS565
847 TNCSYS565
85 Data Transfer NC Æ PLC, PLC Æ NC566
851 Data transfer of NC program Æ PLC (FN19: PLC =)566
852 Data Transfer PLC Æ NC Program (Q Parameters)567
853 Data Transfer NC Program Æ NC (FN17 SYSWRITE)568
854 Data Transfer NC Æ NC program (FN17: SYSREAD)572
855 Data Transfer of Machine Parameters Æ PLC579
856 Interrogate PLC Operands in the NC Program (FN20: WAIT FOR)582
86 Operands583
861 Operand Overview583
862 Operand Addressing (Byte, Word and Double Word)584
863 Timers585
864 Counters588
9 Data Interfaces591
91 Ethernet Interface591
911 Software591
10 Error messages595
101 DSP Error Messages595
1011 Non-Axis-Specific Error Messages without Control Reset595
1012 Axis-Specific Error Messages without Control Reset597
1013 Non-Axis-Specific Error Messages with Control Reset603
1014 Axis-Specific Error Messages with Control Reset606
102 iTNC Error Messages during Data Transfer613
103 Error Messages of the File System614
11 Index616

S.M 8/3/2025