Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

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Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

Language :English
Pages :1052
Downloadable : Yes
File Type : PDF

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Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

1 Update Information
1.1 General Information
You will receive Update Information supplements for the iTNC 530 at irregular
intervals.
Please file this information here.

TABLE OF CONTENTS:

Heidenhain iTNC 530 Technical Manual - PDF DOWNLOAD

1 Update Information 3
11 General Information 3
1 Update Information No 2 5
11 Releases 5
12 NC Software 340 420-xx 5
13 NC Software 340 422-xx 12
2 Introduction 14
21 General Information 14
22 Overview of Components 15
221 Main Computer, Controller Unit, Power Supply Unit 15
222 Monitors and Keyboard Units 20
223 Handwheels 23
224 Key Symbols 25
225 Touch Probe Systems 30
226 Other Accessories 32
227 Documentation 32
23 Brief Description 33
24 Software 42
241 Designation of the Software 42
242 PLC Software 42
243 Enabling Additional Control Loops or Software Options 43
244 NC Software Exchange 46
245 Data Backup 53
25 Software Releases 54
251 NC Software 320 420-xx 54
252 NC Software 340 422-xx 58
3 Mounting and Electrical Installation 62
31 General Information 62
311 Degrees of Protection 62
312 Electromagnetic Compatibility 62
32 Shipping Brace of the Hard Disk 63
33 Environmental Conditions 64
331 Heat Generation and Cooling 64
332 Humidity 65
333 Mechanical Vibration 65
334 Mounting Attitude of MC422, CC 422, UV xxx, UM xxx, UE 2xx B 66
335 Mounting Position of Screen 67
34 Connection Overview for iTNC 530 68
35 Power Supply for the iTNC 530 70
36 Power Supply for PLC Outputs 74
361 Supply Voltage for PLC Outputs on the PL 4xx B 75
37 Power Supply for Control-Is-Ready Signal 76
38 Power Supply for the Display Units 77
39 Buffer Battery 78
310 Drive Controller Enable 79
311 Encoder Connections 80
3111 General Information 80
3112 Input of Position Encoder 81
3113 Input of Speed Encoder 83
312 Adapters for Encoder Signals 86
313 Motor Power Stage Connection 90
314 Analog Input 91
315 Analog Nominal Value Output 95
3151 Nominal Value Output 95
316 Touch Probe Systems 100
3161 Triggering Touch Probe for Workpiece Measurement 100
3162 Triggering Touch Probe for Tool Measurement 102
317 Data Interfaces 104
318 Handwheel Input 107
3181 HR 410 Portable Handwheel 108
3182 HR 130 Panel-Mounted Handwheel 110
3183 HRA 110 Handwheel Adapter 110
319 Input: Spindle Reference Signal 112
320 Switching Inputs 24 Vdc (PLC) 113
3201 Input Signals and Addresses 113
3202 PLC Inputs on the PL 410B 116
3203 PLC Inputs on the PL 405B 118
321 Switching Outputs 24 Vdc (PLC) 119
322 PL 4xx B PLC Input/Output Units 124
323 Machine Operating Panel 127
324 iTNC Keyboard Unit 130
325 Flat-Panel Display 132
326 BTS 1x0 Monitor/Keyboard Switch Unit 136
327 USB Interface 138
328 PS/2 interface 138
329 Dimensions 139
3291 MC 422/5 Position Encoder Inputs and CC 422 with 6 Control Loops 139
3292 MC 422/10 Position Encoder Inputs and CC 422 with 10 or 12 Control Loops 140
3293 UV 105 141
3294 TE 420 142
3295 TE 530 143
3296 MB 420 144
3297 BF 120 145
3298 BF 150 146
3299 BTS 120/BTS 150 147
32910 PL 4xx B 148
32911 Adapter Block for the Data Interface 149
32912 USB Hub 150
32913 Voltage Controller 151
32914 Handwheels 152
32915 Touch Probe Systems 158
330 Grounding Diagrams 165
3301 Grounding Diagram for iTNC 530 with Modular Non-Regenerative HEIDENHAIN Inverter System 165
3302 Grounding Diagram for iTNC 530 with Modular Regenerative HEIDENHAIN Inverter System 166
3303 Grounding Diagram for iTNC 530 with UE 2xxB Non-Regenerative HEIDENHAIN Compact Inverter 167
3304 Grounding Diagram for iTNC 530 with UR 2xx Regenerative HEIDENHAIN Compact Inverter 168
3305 Grounding Diagram for iTNC 530 with UE 2xxB Regenerative HEIDENHAIN Compact Inverter 169
3306 Grounding Diagram for iTNC 530 with POWER DRIVE Inverter System 170
3307 Grounding Diagram for iTNC 530 with SIMODRIVE Inverter System 171
331 Basic Circuit Diagrams 172
3311 Basic Circuit Diagram for iTNC 530 with Modular Non-Regenerative HEIDENHAIN Inverter System 172
3312 Basic Circuit Diagram for iTNC 530 with Modular Regenerative HEIDENHAIN Inverter System 173
3313 Basic Circuit Diagram for iTNC 530 with UE 2xxB Non-Regenerative HEIDENHAIN Compact Inverter 174
3314 Basic Circuit Diagram for iTNC 530 with UR 2xxB Regenerative HEIDENHAIN Compact Inverter 175
3315 Basic Circuit Diagram for iTNC 530 with SIMODRIVE Inverter System 176
332 Cable Overviews 177
3321 Cable Overview for iTNC 530 with Modular HEIDENHAIN Inverter System – Basic Configuration 177
3322 Basic Circuit Diagram for iTNC 530 with UE 2xxB Non-Regenerative HEIDENHAIN Compact Invert 178
3323 Cable Overview for iTNC 530 with UR 2xxB Regenerative HEIDENHAIN Compact Inverter – Basic 179
3324 Cable Overview for iTNC 530 with SIMODRIVE Inverter System – Basic Configuration 180
3325 Cable Overview for iTNC 530 with POWER DRIVE Inverter System – Basic Configuration 181
3326 Cable Overview for iTNC 530 – Accessories 182
4 Machine Parameters 184
41 What is a Machine Parameter? 184
42 Input and Output of Machine Parameters 185
421 Input Format 185
422 Activating the Machine Parameter List 187
423 Changing the Input Values 187
43 List of Machine Parameters 194
431 Encoders and Machines 194
432 Positioning 200
433 Operation with Velocity Feedforward Control 204
434 Operation with Following Error (Servo Lag) 205
435 Integrated Speed and Current Control 206
436 Spindle 211
437 Integral PLC 215
438 Configuration of the Data Interface 218
439 3-D Touch Probe 220
4310 Tool Measurement with TT 222
4311 Tapping 226
4312 Display and Operation 227
4313 Colors 235
4314 Machining and Program Run 238
4315 Hardware 244
4316 Second Spindle 249
5 Modules, Markers and Words 252
51 Overview of Modules 252
52 Overview of Markers and Words 259
6 Configuring the Axes and Spindle 271
61 Control Loops 271
611 Selecting the Axes 271
612 Axis Designation 272
613 Encoders 274
614 Assignment for Axes 281
615 Assignment for Spindles 282
616 Reading Axis Information 285
617 Traverse Ranges 287
618 Lubrication Pulse 292
62 PLC Axes 294
63 PLC Positioning 299
64 Axis Error Compensation 302
641 Backlash Compensation 302
642 Linear Axis Error Compensation 304
643 Nonlinear axis error compensation 305
644 Compensation of Thermal Expansion 310
645 Compensation of Reversal Spikes during Circular Traverse 312
646 Compensation of Static Friction 314
647 Compensation of Sliding Friction (Only for Digital Axes) 316
65 Tilting Axes 318
651 Determining the Mechanical Offset 318
652 Describing the Mechanical Offset 328
653 Temperature Compensation with Tilting Axes 341
654 Changing the Milling Heads 344
655 “Tilt Working Plane” Feature 345
656 Automatic Compensation of Offset for Tilting Axes 351
657 Cylindrical Surface 354
66 Synchronized Axes 356
661 Gantry Axes 356
662 Master-Slave Torque Control 360
67 Reference Marks 367
671 Definition 367
672 Traversing the Reference Marks 368
68 The Control Loop 379
681 Relation Between Jerk, Acceleration, Velocity and Distance 380
682 Interpolator 382
683 Position Controller 392
684 Speed Controller 406
685 Enabling the Drive Controller 414
686 Current Controller 419
687 Braking the Drives for an Emergency Stop and a Power Fail 421
688 Power and Torque Limiting 424
689 Synchronous Motors in Field Weakening Range 428
69 Offset Adjustment 430
610 Contouring Behavior 431
6101 Radial Acceleration 431
6102 Contour Velocity at Corners 432
611 Monitoring Functions 434
6111 Position Monitoring 436
6112 Nominal Speed Value Monitoring 438
6113 Movement Monitoring 439
6114 Standstill Monitoring 440
6115 Positioning Window 440
6116 Monitoring of the Power Supply Unit 442
6117 Temperature Monitoring 444
6118 I2t Monitoring 446
6119 Read Actual Utilization of Drive Motors 448
61110 Status of HEIDENHAIN Inverters 449
61111 Controlling the Motor Brakes 450
61112 EMERGENCY STOP monitoring 451
612 Spindle 455
6121 Position Encoder of the Spindle 455
6122 Speed Encoder of the Spindle 458
6123 Analog and Digital Closed-Loop Spindle Control 460
6124 Coded Output of Spindle Speed 468
6125 Volts-per-Hertz Control Mode 470
6126 Oriented Spindle Stop 471
6127 Tapping with Floating Tap Holder and Nominal Speed Output 476
6128 Tapping with Floating Tap Holder and Coded Spindle-Speed Output 478
6129 Rigid Tapping 479
61210 Switching the Modes of Operation 482
61211 Operating a Second Spindle 483
61212 C-Axis Operation 485
613 Integrated Oscilloscope 489
614 Commissioning 496
6141 Table for Power Module, Supply Module and Motor 496
6142 PWM Frequency 501
6143 Field Orientation 505
6144 Preparation 507
6145 Commissioning Digital Control Loops with TNCopt 510
6146 Commissioning of Digital Axes 512
6147 Commissioning the Digital Spindle 541
6148 Commissioning an Analog Axis 546
6149 Commissioning the Analog Spindle 549
615 Block Diagram iTNC 530 551
7 Machine Integration 555
71 Display and Operation 555
711 Position and Status Display 555
712 Operating Times 568
713 Error Messages 574
714 Help 577
715 PLC Pop-Up Window 580
716 Machine Datum 582
717 NC Program 584
718 Cycles 587
719 End of Program Run 590
7110 Returning to the Contour 590
7111 M Functions 597
7112 Powering Up and Shutting Down the Control 605
7113 Arc End-Point Tolerance 608
7114 Radius Compensation 608
7115 User Parameters 609
7116 Code Numbers 610
7117 Programming Station 610
7118 Color Settings 611
7119 Graphic Display 616
7120 Special Characters 618
7121 iTNC Character Set 619
7122 Conversational Language 624
7123 Log 626
72 PLC Window 633
721 Small PLC Window 633
722 Large PLC Window 637
73 PLC Soft Keys 650
731 Soft-Key Project File 650
732 Compatibility to TNC 426/TNC 430 661
74 Keystroke Simulation 664
741 iTNC Keyboard Unit 664
742 Machine Operating Panel 670
75 Files 672
751 Datum tables (*D) 674
752 Freely Definable Tables 675
753 PLC Files 684
76 Pallet Management 689
77 Electronic Handwheel 697
771 HR 130 Panel-Mounted Handwheel 700
772 HR 410 Portable Handwheel 700
773 HR 150 Panel-Mounted Handwheels with HRA 110 Handwheel Adapter 702
78 PLC Inputs/Outputs 704
781 24 Vdc Switching Input/Outputs 707
782 Analog Inputs 710
783 Analog Outputs 711
79 Incremental Jog Positioning 712
710 Hirth Coupling 715
711 Datum Shift 716
712 Touch Probe 717
7121 Touch Probe Cycles 719
7122 Measurement Log in Manual Touch Probe Cycles 726
7123 Measurement Log in the Touch Probe Cycles for Probing from the NC program 729
7124 Tool Measurement 732
713 Special Functions for Laser Cutting Machines 742
7131 Analog Voltage Output 742
7132 Graphic Simulation without TOOL CALL 744
7133 Program Stop for M Functions and TOOL CALL S 745
714 Tool Changer 747
7141 Tool and Pocket Number 747
7142 Automatic Calculation of Cutting Data 770
7143 Automatic Tool Recognition 772
7144 Controlling the Tool Changer 773
7145 PLC Programming Example 794
8 PLC Programming 811
81 PLC Functions 811
811 Selecting the PLC Mode 811
812 PLC Main Menu 812
813 File Management 814
814 The WATCH LIST Function 815
815 The TABLE Function 818
816 The TRACE Function 819
817 The Logic Diagram 821
818 The COMPILE Function 823
82 Conditional Compilation 824
83 Hard-Disk Organization 825
84 System Files 827
841 OEMSYS 827
842 NCMACROSYS 831
843 MGROUPSSYS 833
844 MSPLITSYS 833
845 PLCSOFTKSYS 833
846 CYCLESYS 833
847 TNCSYS 833
85 Data Transfer NC Æ PLC, PLC Æ NC 834
851 Data transfer of NC program Æ PLC (FN19: PLC =) 834
852 Data Transfer PLC Æ NC Program (Q Parameters) 835
853 Data Transfer NC Program Æ NC (FN17 SYSWRITE) 836
854 Data Transfer NC Æ NC program (FN18: SYSREAD) 840
855 Data Transfer of Machine Parameters Æ PLC 848
856 Interrogate PLC Operands in the NC Program (FN20: WAIT FOR) 851
86 Operands 852
861 Operand Overview 852
862 Operand Addressing (Byte, Word and Double Word) 853
863 Timers 854
864 Counters 857
865 Fast PLC Inputs 859
87 Program Creation 860
871 ASCII Editor 860
872 Program Format 860
873 Program Structure 861
874 Logical Names for Files 862
88 PLC Commands 863
881 Overview 863
89 INDEX Register (X Register) 928
810 Commands for String Processing 930
81011 Modules for String Processing 937
811 Submit Programs 939
812 Cooperative Multitasking 943
8122 Control of Events 944
813 Constants Field (KF) 949
814 Program Structures 950
8141 IF ELSE ENDI structure 951
8142 REPEAT UNTIL structure 951
8143 WHILE ENDW structure 952
815 Linking Files 954
816 PLC Modules 957
8161 Markers, Bytes, Words, and Double Words 957
8162 Number Conversion 960
9 Data Interfaces 965
91 Introduction 965
911 Principles of Data Transfer 966
912 Data Transfer Check: Handshaking 970
92 iTNC Serial Data Interfaces 971
921 General Information 971
922 RS-232-C/V24 Interface 971
923 RS-422/V11 Interface 974
93 Configuration of Interfaces 976
931 Control Characters 976
932 Selection of Interfaces and Operating Modes 977
933 Configuration of Interfaces 978
94 Data Transmission Protocols 982
941 Selection of Transmission Protocols 982
942 Standard Transmission Protocol 983
943 Transmission Protocol with Block Check Character 985
944 LSV2 Transmission Protocol 989
95 Saving/Reading Files 990
96 Data Transfer by PLC 992
961 Settings 992
962 PLC Modules 992
97 External Programming1004
98 Ethernet Interface1005
99 Protection Against Data Tampering1009
10 Error Messages1011
101 DSP Error Messages1011
102 iTNC Error Messages during Data Transfer1033
103 Error Messages of the File System1034
11 Index1036

S.M 8/3/2025