Heli G2 Series 1-3.5t Counterbalanced Forklift Engine Operation & Maintenance Manual – PDF DOWNLOAD

Heli G2 Series 1-3.5t Counterbalanced Forklift Engine Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Heli G2 Series 1-3.5t Counterbalanced Forklift Engine Operation & Maintenance Manual – PDF DOWNLOAD

Language : English,
Pages :138
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Heli G2 Series 1-3.5t Counterbalanced Forklift Engine Operation & Maintenance Manual – PDF DOWNLOAD

1 1 Application Scope and Instruction on the Manual 1
12 Safety signal, expression and mark 2
13 Applied mode 3
14 Truck general view 4
141 Truck application 4
142 Direction affirming 4
15 Measuring unit 4
16 Operation certification 4
17 Notes on new truck usage 5
1 7 1 Running-in of new truck 5
172 Maintenance of the new truck 5
18 Quality guarantee and maintenance 5
181 Parts changing at regular time 5
182 Usage of HELi original parts and oil 5
19 Basic information of the truck 5
191 Truck basic information table 6
192 Displaying position of the truck model and number 6
l93Displaying position of the truck working hour 8
CONTENTS 09
SAFETY NOTES 15
21 Description of the safety plate 16
211 Position of the safety plates 16
212 Safety plates 17
22 Protecting against fire 20
221 Protect engine against fire 20
222 Protecting against fire caused by fuel or oil 22
223 Protect against fire caused by adhered flammable things 22
224 Protect against fire caused by wire fault 22
225 Protect against fire caused by oil pipe fault 22
226 Cleaning after operation 23
227 If fire occurs 24
23 Basic notes 24
231 Follow the rules 24
232 Do not operate fault truck 24
233 Proper wearing when operation 25
234 Fire extinguisher and first-aid kit 25
235 Note on the safety devices 25
236 Practice before operation 25
237 It is prohibited to jump on and off the truck 26
238 Keep the driver’s cab clean and tidy 26
239 Notes when flushing truck 26
2310 Beware ofscalding 27
2311 Protection against fire 27
2312 Iffire occurs 28
2313 Do not modify the truck 28
2314 Do not disassemble overhead guard and backrest 28
2315 Ensure the working area safety 29
2316 Beware of the engine exhausting 29
2317 Note on window washing solution 29
24 Before operation 30
241 Starting check 30
242 Check and adjust before starting 30
243 Starting check 30
25 Travelling 31
251 Preparation before travelling 31
252 Notes when travelling 32
253 Notes on truck stopping and parking 37
254 Notes on towing 38
26 Load carrying operation 38
27 Check and maintenance notes 43
272 Place a warning sign around during check and maintenance 43
273 Keep the working area clean and tidy 44
274 Notes before check and maintenance 44
275 Let the unauthorized people be away 44
276 Proper using of the tools and devices 44
277 Notes when working under the working devices 45
278 Beware not to be caught by mast or falling 45
279 Beware of the boiling cooling liquid 46
2 7 10 Take care of the high pressure oil 46
2 7 11 Beware of the rotating belt and fan 4 7
2712 Notes when repairing electric system 47
2713 Notes when cleaning with compressed air 47
2714 Notes when dealing with battery 48
2715 Follow the rules strictly so as to avoid spark 48
2716 Note when installing or removing the battery 49
2717 Note when dealing with the tyres 49
2718 Note when dealing with the waste 50
2719 Notes after check and repair 50
2720 Regular check on the key parts 50
28 Transportation and hanging up 51
281 Notes when hanging up truck 51
282 Notes when loading or unloading the truck 51
29 Truck structure and stability 52
291 Longitudinal stability 52
292 Load center ofgravity 52
293 Combined center of gravity and loaded truck stability 52
294 Actual loading capacity 53
295 Instruction on the capacity chart 53
296 Instruction on safety devices choice 54
210 Towing 55
OPERATON 56
31 General view 57
31 1 Truck 5
32 Parts instruction 59
321 Meter 59
322 Operating devices 62
323 Assembly and disassembly of the attachments 66
33 Operation 68
331 Starting check 68
332 Getting on and off the truck and operation posture adjusting 68
333 Starting, gear shifting and travelling 71
334 Start and stop on a slope 74
335 Inching 75
336 Steering 75
337 Operate on snow field and icy field 76
338 Truck deceleration and braking 76
339 Load handing operation 77
3310 Check after operation 79
34 Transporting 80
341 Truck fixing 80
342 Mast transporting and reassembling 82
CHECKING AND MAINTENANCE 84
41 About checking and maintenance 85
42 Starting checking 85
421 Check the abnormal found the day before 87
422 Forklift truck 87
423 Open the engine hood to check 90
424 Check sitting on the chair 93
425 Check when the starting key switch is on ON position 95
426 Check when the engine is started 97
427 Check when travelling slowly 98
428 Check through operating the working devices operation lever 99
429 Safety function check 100
43 Check after operation and report 101
44 Simple maintenance 102
4411 Notes 102
4412 Lubricating chart 104
442 Filter element cleaning 106
443 Water and gas exhausting of the fuel filter ( diesel engine) 106
444 Tyre changing 107
445 Parking brake shank operation force adjusting 109
446 Fuse changing 110
447 Bulbs changing 113
45 Steps of dealing with the fault battery 114
46 Working in cold weather 116
4 7 Measures for engine over heating 117
48 Operate truck in special environment or with force 118
49 Measures if the fork can not be lowered 119
410 Truck cleaning 120
411 Storing for a long time 121
412 slinging the truck 122
413 Loading and unloading the truck 123
414 Check and maintenance time table 124
415 Change the safety key parts regularly 134
416 Repair parameter (gasoline engine) 135

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