Heli G2-Series 1.5-2T Three-Wheel Stand-on Battery Forklift Truck Operation & Service Manual – PDF

Heli G2-Series 1.5-2T Three-Wheel Stand-on Battery Forklift Truck Operation & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Heli G2-Series 1.5-2T Three-Wheel Stand-on Battery Forklift Truck Operation & Service Manual – PDF DOWNLOAD

Language : English,
Pages :126
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Heli G2-Series 1.5-2T Three-Wheel Stand-on Battery Forklift Truck Operation & Service Manual – PDF DOWNLOAD

Ι Safety Rules for Operation and Daily Maintenance of Forklift Truck 4
Ⅱ Main Specifications of Forklift Truck 9
Ⅲ Construction, Principle, Adjustment and Maintenance of Forklift Truck 13
1 Transmission system 13
11 General description 13
12 Disassembling of transmission system 13
121 Removal of the wheels 13
122 Removal of travelling motor 14
123 Disassembling and assembling of transmission box 15
124 Removal of electromagnetic brake 15
125 Disassembly and assembly of gearbox 17
13 Assembling of transmission system 20
131 Assembling of travelling motor 20
132 Mounting the transmission unit to the truck frame 21
133 Assembling of wheels 21
14 Replenishing with Transmission Fluid 21
2 Brake system 23
21 General description 23
211 Service brake 23
212 Parking brake 23
3 Steering system 25
31 General description 25
32 Working principle 25
33 Composition of steering system 26
331 Steering operation mechanism 26
332 Steering sensor 26
34 Steering axle 26
35 Adjustment steps for preload of the steering wheel bearings 30
4 Electric system 32
41 General description 32
42 Electrical system specification 34
421 CAN BUS technique 34
422 Instrument 34
423 Controller system 38
424 Motor 42
425 Battery 42
426 Integrated control handle 47
427 Proximity switch 48
43 Failure diagnosis 48
431 General Description 48
432 Common fault of traction system (the instrument shows TR nodes) 49
433 Common fault of pump control system (instrument display PU node) 61
434 Common fault for steering system (instrument displays EM ES nodes) 74
435 Common failures of the instrument (instrument displays DI nodes) 86
436 Valve controller common faults (the instrument displays HY nodes) 88
437 Scheduled maintenance 92
5 Hydraulic System 93
51 General Description 93
511 Oil pump 93
512 Control Valve 95
513 Lift cylinder 98
514 Pipeline explosion-proof valve 99
515 Flow regulator valve100
516 Tilt cylinder101
517 Oil tank102
518 Hydraulic oil circuit102
52 Maintenance, failure analysis and troubleshooting methods104
521 Maintenance104
522 Maintenance of lift pump104
523 Problems analysis and troubleshooting methods111
6 Lifting system114
61 Normal type lifting system general description114
62 Inner mast and outer mast114
63 Fork arm carrier115
64 Roller adjusting method116
65 Repair117
651 Lifting cylinder adjusting117
652 Adjust lift bracket’s height118
653 Replacing rollers of the lift bracket119
654 Replacing rollers of masts120
66 Overview of three-stage full free lifting system120
661 Inner, middle and outer masts120
662 Integral side shifter122
663 Roller arrangement and adjustment method123
664 Maintenance124

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