Hitachi AH350 AH400 Articulated Dump Truck Service Manual PDF DOWNLOAD

Hitachi AH350 AH400 Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Hitachi AH350 AH400 Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

P/N: EM872200B
Language: English
Division: Hitachi
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: AH350, AH400
Series: AH SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi AH350 AH400 Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

COVER 1
INTRODUCTION 2
TABLE OF CONENTS 3
SAFETY 5
RECOGNIZE SAFETY INFORMATION 5
UNDERSTAND SIGNAL WORDS 5
FOLLOW SAFETY INSTRUCTIONS 6
PREPARE FOR EMERGENCIES 6
WEAR PROTECTIVE CLOTHING 7
PRETECT AGAINST NOISE 7
INSPECT MACHINE 7
USE HANDHOLDS AND STEPS 8
ADJUST THE OPERATOR’S SEAT 8
FASTEN YOUR SEAT BELT 9
MOVE AND OPERATE MACHINE SAFELY 9
OPERATE ONLY FROM OPERATOR’S SEAT 10
JUMP STARTING 10
KEEP RIDERS OFF MACHINE 10
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 11
DRIVE MACHINE SAFELY 11
AVOID INJURY FROM ROLLAWAY ACCIDENTS 12
AVOID ACCIDENTS FROM BACKING UP 13
AVOID POWER LINES 14
UNANTHORISED MODIFICATIONS OF ROPS AND FOPS 14
PROTECT AGAINST FLYING DEBRIS 15
PARK MACHINE SAFELY 15
HANDLE FLUIDS SAFELY – AVOID FIRES 16
TRANSPORT SAFELY 17
PRACTICE SAFE MAINTENANCE 18
WARN OTHERS OF SERVICE WORK 19
SUPPORT MACHINE PROPERLY 19
STAY CLEAR OF MOVING PARTS 19
PREVENT PARTS FROM FLYING 20
STORE ATTACHMENTS SAFELY 20
SUPPORT MAINTENANCE PROPERLY 20
PREVENT BURNS 21
REPLACE RUBBER HOSES PERIODICALLY 21
AVOID HIGH-PRESSURE FLUIDS 22
PREVENT FIRES 23
EVACUATING IN CASE OF FIRE 24
BEWARE OF EXHAUST FUMES 24
AVOID HEATING NEAR PRESSURIZED FLUID LINES 25
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 25
REMOVE PAINT BEFORE WELDING OR HEATING 25
PREVENT BATTERY EXPLOSIONS 26
SERVICE AIR CONDITIONING SYSTEM SAFELY 26
HANDLE CHEMICAL PRODUCTS SAFELY 27
DISPOSE OF WASTE PROPERLY 27
TYPE PRESSURES 28
NOISE EMISSION LEVELS 28
SAFETY SIGNS 29
ABBREVIATION LIST 37
CHAPTER 1 SPECIFICATIONS 39
MACHINE SPECIFICATIONS 39
ENGINE AH400 39
ENGINE AH 350 39
TRANSMISSION 39
TRANSFER CASE (DROP BOX) 39
AXLES 39
BRAKES 39
WHEELS AH400 40
WHEELS AH350 40
SUSPENSION SYSTEM 40
HYDRAULIC SYSTEM 40
STEERING SYSTEM 40
PNEUMATIC SYSTEM 40
ELECTRICAL SYSTEM 40
FRAME AND BODY 41
SERVICE CAPACITIES 41
MACHINE DIMENSIONS 42
RECOMMENDED LUBRICANTS AND COOLANT ADDITIVES 44
RECOMMENDED TORQUE SETTINGS 45
IMPERIAL SIZES- BS GRADES 46
SERIAL NUMBER PLATES 47
CHAPTER 2 OPERATOR’S CONTROLS AND INSTRUMENTS 49
INTRODUCTION 49
CONTROLS AND INSTRUMENTS 54
GAUGES 54
HOUR METER (SMR METER) 54
AIR PRESSURE GAUGE 54
TRANSMISSION TOIL TEMPERATURE GAUGE 54
TACHOMETER AND SPEEDOMETER 55
ENGINE COOLANT TEMPERATURE GAUGE 55
FUEL GAUGE 55
ENGINE OIL PRESSURE GAUGE 56
HYDRAULIC TANK PRESSURE GAUGE 56
WARMING INDICATORS 56
ENGINE TEMPERATURE WARMING INDICATOR 56
PARK BRAKE WARMING INDICATOR 56
BRAKE OVERSTROKE WARMING INDICATOR 57
TRANSMISSION OIL TEMPERATURE WARMING INDICATOR 57
LONGITUDINAL DIFFERENTIAL LOCK WARMING INDICATOR 57
BATTERY CHARGE WARMING INDICATOR 57
ENGINE OIL PRESSURE WARMING INDICATOR 57
LOW COOLANT LEVEL WARMING INDICATOR 58
ENGINE OVERSPEED WARMING INDICATOR 58
EMERGENCY STEERING WARMING INDICATOR 58
DO NOT SHIFT WARMING INDICATOR 58
BIN UP WARMING INDICATOR 59
COLD START WARMING INDICATOR 59
TURN INDICATOR 59
MAIN BEAM INDICATOR 59
ROTATING BEACON INDICATOR (IF FITTED) 59
TRANSIMISSION RETARDER INDICATOR (IF FITTED) 60
LOW RANGE INDICATOR (IF FITTED) 60
SWITCHES 60
WINDSCREEN WIPER/WASHER SWITCH 60
HEADLIGHT SWITCH 60
INTERIOR LIGHT SWITCH 60
HAZARD LIGHT SWITCH 61
LOW RANGE SELECTOR SWITCH (IF FITTED) 61
ROTATING BEACON SELECTOR SWITCH (IF FITTED) 61
TRANSMISSION RETARDER SWITCH LEVER (IF FITTED) 61
IGNITION SWITCH AND START BUTTON 62
BATTERY DISCONNECT SWITCH 62
BATTERY BOX CIRCUIT BEAKERS 63
MACHINE NOT FITTED WITH RETARDER FUNCTION 63
CONTROLLED TRACTION DIFFERENTIAL(CTD) SWITCH 63
CONTROLS 64
STEERNG WHEEL 64
INDICATORS AND HEADLIGHT CONTROL 64
INTER AXLE DIFFERENTIAL LOCK CONTROL 64
PARK/EMERGENCY BRAKE CONTROL VALVE 65
ACCELERATOR AND BRAKE PEDALS 65
PUSH BUTTON SHIFT SELECTOR AND RANGE HOLD SWITCH 66
TIP CONTROL LEVER 66
OPERATOR’S SEAT 67
BACK REST ANGLE ADJUSTMENT 67
SQUAB HEIGHT ADJUSTMENT 67
BACKWARDS AND FORWARDS ADJUSTMENT 68
ARM REST ADJUSTMENT 68
SEAT BELT 68
TRAINER SEAT 69
CLIMATE CONTROL 69
VENTS 69
AIR CONDITIONER CONTROL PANEL 69
LIGHTS 70
FRONT LIGHTS 70
REAR LIGHTS 70
REVERSE LIGHTS 70
INTERIOR LIGHT 70
RELAY/CIRCUIT BREAKER BOX 71
MISCELLANEOUS 71
BONNET CATCH RELEASE LEVRE 71
ASHTRAY 71
STORAGE COMPARTMENT 72
12V UTILITY SOCKET/CIGARETTE LIGHTER 72
DRINKS HOLDER 72
WHEEL SPANNER AND BRACE 72
WINDSCREEN WASHER WATER BOTTLE 72
WINDSCREEN WIPER AND WASHER NOZZLE 73
HORN 73
REVERSE WARMING BUZZER 73
CHAPTER 3 PROCEDURES BEFPRE STARTING 75
SAFETY INSTRUCTIONS 75
RUNNING IN INSTRUCTIONS 75
PROCEDURES BRFORE STARTING 75
DAILY WALK ROUND CHECK 75
CHAPTER 4 OPERATING INSTRUCTIONS 77
SAFETY RULES 77
STARTING THE ENGINE 77
BEFORE STARTING THE ENGINE 77
DRIVING 78
GEAR SHIFTING 79
RETARDERS 79
SERVICE BRAKES AND PARK BRAKES 79
OPERATING WITH INTER -AXLE DIFFERENTIAL LOCKS 80
OPERATING WITH CONTROLLED TRACTION DIFFERENTIAL (CTD) LOCK 81
LOADING THE MACHINE 81
RAISING THE BIN 81
LOWING TEH BIN 81
STEERING 82
OPERATING INDOORS 82
OVERNIGHT PARKING 82
CHAPTER 5 OPERATING TECHNIQUES 83
SAFETY RULES 83
GEAR PRE- SELECTION 85
TRANSPORT OPERATION 85
UPHILL OPERATION 85
GEAR HUNTING 85
DOWNHILL OPERATION 85
USING THE ENGINE TO SLOW THE MACHINE 86
OFF-ROAD OPERATION 86
LOADING 86
UNLOADING 87
STUCK MACHINE 87
CHAPTER 6 RECOVERY AND TRANSPORTATION 89
TOWING 89
MACHINE LIFTING POINTS 91
MACHINE TIE -DOWN POINTS 93
TRANSPORTING 93
CHAPTER 7 PRE-SERVICE INSTRUCTIONS 95
SERVICE POSITION 95
INSTALL THE BIN PROP 96
INSTALL ARTICULATION SAFETY LOCK BAR 96
LOWER AND RAISE THE BELLY PLATE 96
TILT AND LOWER THE CAB 97
RULES WHEN SERVICING 99
GENERAL 99
CONTAMINATED OILS AND FLUIDS 100
MEASURES TO PREVENT FIRES 100
REFRIGERANT R134a 101
WORKING ON PAINTED SURFACES 101
WORKING WITH POLYMER MATERIAL 101
CHAPTER 8 MAINTENANCE SCHEDULES 103
CHAPTER 9 DAILY OI 10 HOURLY SERVICE CHECKS 107
INTRODUCTION 107
SERVICE INSTRUCTIONS 107
ENGINE 107
TRANSMISSION 108
HYDRAULICS 110
CAB AND ELECTRICAL 111
LUBRICATION, GREASE POINTS 111
CHAPTER 10 FIRST 100 HOURS SERVICE 115
INTRODUCTION 115
SERVICE INSTRUCTIONS 115
ENGINE 115
TRANSFER CASE (DROP BOX) 116
HYDRAULICS 117
AXLES AND CHASSIS 117
CHECK THE WHEEL NUTS 118
CHAPTER 11 250 HOURS SERVICE 119
INTRODUCTION 119
SERVICE INSTRUCTIONS 119
ENGINE 119
TRANSFER CASE 120
AXLES AND CHASSIS 121
ELECTRICAL 121
CHAPTER 12 500 HOURS SERVICE 123
INTRODUCTION 123
SERVICE INSTRUCTIONS 123
ENGINE 123
AXLES AND CHASSIS 123
LUBRICATION 123
CHAPTER 13 1000 HOURS SERVICE 125
INTRUCTION 125
SERVICE INSTRUCTION 125
ENGINE 125
TRANSIMISSION 126
HYDRAULICS 127
PNEUMATICS 127
GREASE THE HINGES 128
CHAPTER 14 2000 HOURS SERVICE 129
INTRODUCTION 129
SERVICE INSTRUCTIONS 129
ENGINE 129
AXLES AND CHASSIS 131
LUBRICATION 131
CHAPTER 15 3000 HOURS SERVICE 133
INTRODUCTION 133
ENGINE 133
SERVICE INJECTORS 133
HYDRAULIC 133
CHAPTER 16 AS REQUIRED SERVICE 135
INTRODUCTION 135
SERVICE INJECTORS 135
ENGINE 135
TRANSFER CASE (DROP BOX) 139
HYDRAULICS 140
CHAPTER 17 TROUBLSHOOTING 141
INTRODUCTION 141
ENGINE 141
TRANSMISSION 144
AXLES 144
WHEELS 145
TYPES 145
BRAKES 146
HYDRAULICS 147
ELECTRICS 147
REAR FRAME AND CAB TROUBLE SHOOTING 149
ALPHABETICAL INDEX 151