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LEEBOY 8616B Conveyor Paver Operations, Service & Parts Manual SN 101158 PDF DOWNLOAD
LEEBOY 8616B Conveyor Paver Operations, Service & Parts Manual SN 101158 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 8616B Conveyor Paver Operations, Service & Parts Manual SN 101158 PDF DOWNLOAD
Language : English
Pages : 287
Downloadable :Yes
File Type : PDF
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LEEBOY 8616B Conveyor Paver Operations, Service & Parts Manual SN 101158 PDF DOWNLOAD
INTRODUCTION:
- READ THIS MANUAL PRIOR TO OPERATING the paver. This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
- Reading the manual will help you and others avoid injury and help prevent any damage to the paver. If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information in Section 2).
- This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver.
- This manual contains information that was available at the time of printing and are subject to change without notice.
- This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related service bulletins should be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.
TABLE OF CONTENTS:
LEEBOY 8616B Conveyor Paver Operations, Service & Parts Manual SN 101158 PDF DOWNLOAD
Manual No. 1013539-01
This manual applies to machines beginning with Serial Number 101158
Safety......................................................... 13 Safety Precautions......................................... 16 Safety Decals.......................................... 20 Safety Decals Care............................................. 21 Decal Installation (Sticker Type).............................. 21 Decal Installation (Top Protected) ............................ 21 Machine Precautions........................................ 22 Hot Material Precautions....................................... 22 Hydraulic Systems Precautions.................................. 22 Refueling Precautions.......................................... 22 Battery Precautions............................................ 22 Starting and Stopping Precautions.............................. 23 Parking Precautions............................................ 23 Operating Precautions.......................................... 23 Storage Precautions............................................ 24 Maintenance Precautions........................................ 24 Information and Specifications............................. 25 Limited Warranty Policy................................ 26 Contact Information.................................... 27 Specifications......................................... 28 Torque Specifications.................................. 34 Standard Inch Fasteners........................................ 34 Metric Fasteners............................................... 35 Hydraulic Fittings............................................. 35 Determining Proper Torque...................................... 36 Component Location......................................... 41 Components Overview.................................... 42 Hydraulic System............................................... 42 Torque Hubs.................................................... 42 Hopper......................................................... 42 Augers......................................................... 42 Operator Platform.............................................. 42 Screed......................................................... 42 Electrical System.............................................. 43 Machine Overview........................................... 44 Steering and Speed Control Box......................... 45 Operator Control Panel................................. 46 Screed Control Boxes................................... 48 Electric Screed Operation Controls ............................ 49 Steering Wheel (Option).................................... 50 Operation.................................................. 52 General Information.................................... 54 Receiving the Machine.................................. 54 Initial and Daily Inspection................................... 54 Start-Up Procedure......................................... 55 DP700 PLUS+1® Display Unit..................................... 55 Start-Up Screen................................................ 55 Engine Screen.................................................. 56 Paver Screen................................................... 56 Time Adjust.................................................... 57 Fault Screens.................................................. 57 DPF Regeneration (REGEN)....................................... 58 Status Icons................................................... 59 Driving the Paver.......................................... 61 Operator Control Station....................................... 61 Steering and Speed Control..................................... 61 Paver Operation............................................ 62 Spray Down..................................................... 62 Set the Screed and Endgates.................................... 63 Hopper Wings................................................... 65 Conveyor....................................................... 65 Hydraulic Cut-Off Gates ....................................... 66 Sonic Auger ................................................... 66 Tow Point Cylinders............................................ 67 Starting to Pave........................................... 67 Basic Paving................................................... 68 Setting the Crown.............................................. 69 Mat Texture Adjustment......................................... 70 Unloading And Loading...................................... 71 Unloading...................................................... 71 Loading........................................................ 71 Tie-Down Procedure............................................. 72 Optional Components........................................ 72 Auger Extensions Option........................................ 72 Power Crown Option............................................. 73 Umbrella Option................................................ 73 Truck Hitch Attachment Option.................................. 73 Maintenance Schedule....................................... 76 Lubrication Points..................................... 77 Torque Hub Lubrication......................................... 78 Routine Maintenance........................................ 79 Preparing Machine for Maintenance.............................. 79 Every 10 Hours or Daily Routine Maintenance ................... 79 Every 50 Hours or Weekly Routine Maintenance................... 79 Every 100 Hour or Monthly Maintenance.......................... 79 Every 250 Hours or Quarterly Routine Maintenance............... 80 Every 500 Hours or Semi-Annual Routine Maintenance............. 80 Every 1000 Hours or Annual Routine Maintenance................. 80 Maintenance Adjustments.................................... 80 Conveyor Flight Chain.......................................... 80 Conveyor Drive Chain........................................... 81 Conveyor Paddle Adjustment..................................... 81 Auger Drive Chain Adjustment................................... 82 Screed Extension Top Guide Adjustment.......................... 82 Track Tension.................................................. 83 High Gear Adjustment........................................... 84 Electrical System.......................................... 84 Battery Servicing.............................................. 85 Alternator..................................................... 85 Generator Voltage Testing...................................... 86 Generator Capacitor Replacement................................ 87 Screed Electric Heat Elements.................................. 87 Element Relays................................................. 88 Element Resistance Testing..................................... 89 Heating Elements............................................... 89 Engine Maintenance......................................... 90 Check Engine Lubrication Oil................................... 90 Change Engine Oil and Filter................................... 90 Fuel System................................................ 91 Fuel Tank...................................................... 91 Change Air Filter.............................................. 91 Change Fuel Filter............................................. 92 Hydraulic System........................................... 92 Check Hydraulic Oil............................................ 92 Change Hydraulic Oil and Filter................................ 93 Change Hydraulic Oil Strainer.................................. 94 Replacement Procedures..................................... 94 2-Speed Motor Replacement...................................... 94 Drive Torque Hub Replacement................................... 95 Track Sprocket Replacement..................................... 95 Front Idler and Bushing........................................ 96 Rear Conveyor Shaft, Bearings and Sprockets ................... 96 Conveyor Wear Plates........................................... 97 Conveyor Drive Motors.......................................... 98 Cut-Off Assembly............................................... 98 Auger And Inner Bearing........................................ 98 Replacing Auger Motors......................................... 99 Rear Hopper Wing Cylinders.....................................100 Front Hopper Wing Cylinders....................................100 Pumps and Hood.................................................101 Screed Extension Wear Plates...................................101 Weldment...................................................102 Troubleshooting Chart..................................103 DP700 Diagnostic Trouble Code (DTC) Chart..............106 Schematics................................................. 1 Screed Control Box Assembly, Left Side................. 1 Screed Control Box Assembly, Right Side................ 1 Operator Control Panel Assembly ....................... 1 Harness, Jumper, 31 Pin Dash to Pedestal............... 1 Harness, Jumper, 47 Pin Dash to Pedestal............... 1 Harness, Main Manifold................................. 1 Harness, Front Manifold................................ 1 Harness, Hydraulic Oil Cooler.......................... 1 Main Harness Electrical Overview....................... 1 Main Harness Electrical (1 of 6)....................... 1 Main Harness Electrical (2 of 6)....................... 1 Main Harness Electrical (3 of 6)....................... 1 Main Harness Electrical (4 of 6)....................... 1 Main Harness Elelctrical (5 of 6)...................... 1 Main Harness Electrical (6 of 6)....................... 1 Main Harnass Layout.................................... 1 Hydraulic Schematic Overview - Version A............... 1 Hydraulic Schematic Layout - Version A (1 of 3) ....... 1 Hydraulic Schematic Layout - Version A (2 of 3) ....... 1 Hydraulic Schematic Layout - Version A (3 of 3) ....... 1 Hydraulic Schematic Overview - Version B............... 1 Hydraulic Schematic Layout - Version B (1 of 3)........ 1 Hydraulic Schematic Layout - Version B (2 of 3)........ 1 Hydraulic Schematic Layout - Version B (3 of 3) ....... 1 Electric Heat Control (Standard)....................... 1 Electric Heat Control with 110 Outlet (Option)......... 1 Electric Heat Endgates (Option)........................ 1 Illustrated Parts List..................................... 1 Quick Reference ....................................... 1 Track Assembly - Poly Pads............................. 1 Track Assembly - Tension and Propel.................... 1 Conveyor Assembly...................................... 1 Pushbar Assembly....................................... 1 Drive Conveyor......................................... 1 Engine Assembly with Pumps............................. 1 Engine Components (1 of 2) ........................... 1 Engine Components (2 of 2)............................ 1 Tanks ................................................. 1 Hydraulic Components ................................. 1 Secondary Valve........................................ 1 Generator ............................................ 1 Hopper Wings........................................... 1 Hoods and Covers....................................... 1 Engine Cover Assembly.................................. 1 Spray Down............................................. 1 Dash Assembly.......................................... 1 Dash Control Box .................................... 1 Rear Auger Assembly (1 of 1).......................... 1 Rear Auger Assembly (2 of 2).......................... 1 Screed Frame Assembly - Electric ..................... 1 Walk Board Assembly.................................... 1 Screed Vibrator Assembly ............................. 1 Screed Slide Plate ................................... 1 Screed Extension (Left) Assembly ..................... 1 Screed Extension (Right) Assembly .................... 1 Screed Endgate (Left) Assembly ....................... 1 Screed Endgate (Right) Assembly ...................... 1 Screed Heated Endgate Option (Right)................... 1 Screed Heated Endgate Option (Left) ................... 1 Screed Heated Edge Endgate Option (Right).............. 1 Screed Heated Edge Endgate Option (Left)............... 1 Screed Pull Arm (Left) Assembly........................ 1 Screed Pull Arm (Right) Assembly....................... 1 Screed Thickness Adjuster Assembly .................... 1 Electric Heat Control Assembly (Standard).............. 1 Screed Heat Control Box w/Heated Endgates (Option) .... 1 Screed Heat Control Box, 110 VAC (Option).............. 1 Screed Optional Components............................. 1 Paver Leveling Ski, 20 Feet (Option)................... 1 Paver Leveling Ski, 30 - 40 Feet (Option).............. 1 TOPCON P-32 Control Kit (Option)....................... 1 Truck Hitch Assembly (Option).......................... 1 Alphabetical Parts Index............................... 1 Safety......................................................... 13 Safety Precautions......................................... 16 Safety Decals.............................................. 20 Safety Decals Care..................................... 21 Decal Installation (Sticker Type)...................... 21 Decal Installation (Top Protected) .................... 21 Machine Precautions........................................ 22 Hot Material Precautions............................... 22 Hydraulic Systems Precautions.......................... 22 Refueling Precautions.................................. 22 Battery Precautions.................................... 22 Starting and Stopping Precautions...................... 23 Parking Precautions.................................... 23 Operating Precautions.................................. 23 Storage Precautions.................................... 24 Maintenance Precautions................................ 24 Information and Specifications................................. 25 Limited Warranty Policy.................................... 26 Contact Information........................................ 27 Specifications............................................. 28 Torque Specifications...................................... 34 Standard Inch Fasteners................................ 34 Metric Fasteners....................................... 35 Hydraulic Fittings..................................... 35 Determining Proper Torque.............................. 36 Component Location............................................. 41 Components Overview........................................ 43 Hydraulic System....................................... 43 Torque Hubs............................................ 43 Hopper................................................. 43 Augers................................................. 43 Operator Platform...................................... 43 Screed................................................. 43 Electrical System...................................... 44 Machine Overview........................................... 45 Steering and Speed Control Box............................. 46 Operator Control Panel..................................... 47 Screed Control Boxes....................................... 49 Electric Screed Operation Controls .................... 50 Steering Wheel (Option).................................... 51 Operation...................................................... 52 General Information........................................ 54 Receiving the Machine...................................... 54 Initial and Daily Inspection........................... 54 Start-Up Procedure......................................... 55 DP700 PLUS+1® Display Unit............................. 55 Start-Up Screen........................................ 55 Engine Screen.......................................... 56 Paver Screen........................................... 56 Time Adjust............................................ 57 Fault Screens.......................................... 57 DPF Regeneration (REGEN)............................... 58 Status Icons........................................... 59 Driving the Paver.......................................... 61 Operator Control Station............................... 61 Steering and Speed Control............................. 61 Paver Operation............................................ 62 Spray Down............................................. 62 Set the Screed and Endgates............................ 63 Hopper Wings........................................... 65 Conveyor............................................... 65 Hydraulic Cut-Off Gates ............................... 66 Sonic Auger ........................................... 66 Tow Point Cylinders.................................... 67 Starting to Pave........................................... 67 Basic Paving........................................... 68 Setting the Crown...................................... 69 Mat Texture Adjustment................................. 70 Unloading And Loading...................................... 71 Unloading.............................................. 71 Loading................................................ 71 Tie-Down Procedure..................................... 72 Optional Components........................................ 72 Auger Extensions Option................................ 72 Power Crown Option..................................... 73 Umbrella Option........................................ 73 Truck Hitch Attachment Option.......................... 73 Maintenance Schedule........................................... 76 Lubrication Points......................................... 77 Torque Hub Lubrication................................. 78 Routine Maintenance........................................ 79 Preparing Machine for Maintenance...................... 79 Every 10 Hours or Daily Routine Maintenance ........... 79 Every 50 Hours or Weekly Routine Maintenance........... 79 Every 100 Hour or Monthly Maintenance.................. 79 Every 250 Hours or Quarterly Routine Maintenance....... 80 Every 500 Hours or Semi-Annual Routine Maintenance..... 80 Every 1000 Hours or Annual Routine Maintenance......... 80 Maintenance Adjustments.................................... 80 Conveyor Flight Chain.................................. 80 Conveyor Drive Chain................................... 81 Conveyor Paddle Adjustment............................. 81 Auger Drive Chain Adjustment........................... 82 Screed Extension Top Guide Adjustment.................. 82 Track Tension.......................................... 83 High Gear Adjustment................................... 84 Electrical System.......................................... 84 Battery Servicing...................................... 85 Alternator............................................. 85 Generator Voltage Testing.............................. 86 Generator Capacitor Replacement........................ 87 Screed Electric Heat Elements.......................... 87 Element Relays......................................... 88 Element Resistance Testing............................. 89 Heating Elements....................................... 89 Engine Maintenance......................................... 90 Check Engine Lubrication Oil........................... 90 Change Engine Oil and Filter........................... 90 Fuel System................................................ 91 Fuel Tank.............................................. 91 Change Fuel Filter..................................... 92 Hydraulic System........................................... 92 Check Hydraulic Oil.................................... 92 Change Hydraulic Oil and Filter........................ 93 Change Hydraulic Oil Strainer.......................... 94 Replacement Procedures..................................... 94 2-Speed Motor Replacement.............................. 94 Drive Torque Hub Replacement........................... 95 Track Sprocket Replacement............................. 95 Front Idler and Bushing................................ 96 Rear Conveyor Shaft, Bearings and Sprockets ........... 96 Conveyor Wear Plates................................... 97 Conveyor Drive Motors.................................. 98 Cut-Off Assembly....................................... 98 Auger And Inner Bearing................................ 98 Replacing Auger Motors................................. 99 Rear Hopper Wing Cylinders.............................100 Front Hopper Wing Cylinders............................100 Pumps and Hood.........................................101 Screed Extension Wear Plates...........................101 Weldment...................................................102 Troubleshooting Chart......................................103 DP700 Diagnostic Trouble Code (DTC) Chart..................106 8616B Paver 6-7.pdf............................................ 0 Schematics.................................................116 Screed Control Box Assembly, Left Side.................118 Screed Control Box Assembly, Right Side................120 Operator Control Panel Assembly .......................122 Harness, Jumper, 31 Pin Dash to Pedestal...............124 Harness, Jumper, 47 Pin Dash to Pedestal...............126 Harness, Main Manifold.................................128 Harness, Front Manifold................................130 Harness, Hydraulic Oil Cooler..........................132 Main Harness Electrical Overview.......................134 Main Harness Electrical (1 of 6).......................136 Main Harness Electrical (2 of 6).......................138 Main Harness Electrical (3 of 6).......................140 Main Harness Electrical (4 of 6).......................142 Main Harness Elelctrical (5 of 6)......................144 Main Harness Electrical (6 of 6).......................146 Main Harnass Layout....................................148 Hydraulic Schematic Overview - Version A...............150 Hydraulic Schematic Layout - Version A (1 of 3) .......152 Hydraulic Schematic Layout - Version A (2 of 3) .......154 Hydraulic Schematic Layout - Version A (3 of 3) .......156 Hydraulic Schematic Overview - Version B...............158 Hydraulic Schematic Layout - Version B (1 of 3)........160 Hydraulic Schematic Layout - Version B (2 of 3)........162 Hydraulic Schematic Layout - Version B (3 of 3) .......164 Electric Heat Control (Standard).......................166 Electric Heat Control with 110 Outlet (Option).........168 Electric Heat Endgates (Option)........................170 Illustrated Parts List.....................................172 Quick Reference .......................................174 Track Assembly - Poly Pads.............................175 Track Assembly - Tension and Propel....................177 Conveyor Assembly......................................179 Pushbar Assembly.......................................181 Drive Conveyor.........................................183 Engine Assembly with Pumps.............................185 Engine Components (1 of 2) ...........................187 Engine Components (2 of 2)............................189 Tanks .................................................191 Hydraulic Components .................................193 Secondary Valve........................................195 Generator ............................................197 Hopper Wings...........................................199 Hoods and Covers.......................................201 Engine Cover Assembly..................................203 Spray Down.............................................205 Dash Assembly..........................................207 Dash Control Box ....................................209 Rear Auger Assembly (1 of 1)..........................211 Rear Auger Assembly (2 of 2)..........................213 Screed Frame Assembly - Electric .....................215 Walk Board Assembly....................................217 Screed Vibrator Assembly .............................219 Screed Slide Plate ...................................221 Screed Extension (Left) Assembly .....................223 Screed Extension (Right) Assembly ....................225 Screed Endgate (Left) Assembly .......................227 Screed Endgate (Right) Assembly ......................229 Screed Heated Endgate Option (Right)...................231 Screed Heated Endgate Option (Left) ...................233 Screed Heated Edge Endgate Option (Right)..............235 Screed Heated Edge Endgate Option (Left)...............237 Screed Pull Arm (Left) Assembly........................239 Screed Pull Arm (Right) Assembly.......................241 Screed Thickness Adjuster Assembly ....................243 Electric Heat Control Assembly (Standard)..............245 Screed Heat Control Box w/Heated Endgates (Option) ....247 Screed Heat Control Box, 110 VAC (Option)..............249 Screed Optional Components.............................251 Paver Leveling Ski, 20 Feet (Option)...................253 Paver Leveling Ski, 30 - 40 Feet (Option)..............255 TOPCON P-32 Control Kit (Option).......................257 Truck Hitch Assembly (Option)..........................259 Alphabetical Parts Index...............................261
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