Hyosung Comet 650 Service Manual 99000-94810 - PDF DOWNLOAD

Hyosung Comet 650 Service Manual 99000-94810 - PDF DOWNLOAD

FILE DETAILS:

Hyosung Comet 650 Service Manual 99000-94810 - PDF DOWNLOAD

Language :English
Pages :210
Downloadable : Yes
File Type : PDF

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Hyosung Comet 650 Service Manual 99000-94810 - PDF DOWNLOAD

FOREWORD

• This manual contains an introductory description on HYOSUNG 『』and procedures for its inspection/service and overhaul of its main components.
• Other information considered as generally known is not included. Read GENERAL INFORMATION section to familiarize yourself with outline of the vehicle and MAINTENANCE and other sections to use as a guide for proper inspection and service.
• This manual will help you know the vehicle better so that you can assure your customers of your optimum and quick service.
• This manual has been prepared on the basis of the latest specification at the time of publication. If modification has been made since then, difference may exist between the content of this manual and the actual vehicle.
• Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual vehicle exactly in detail

TABLE OF CONTENTS:

Hyosung Comet 650 Service Manual 99000-94810 - PDF DOWNLOAD

GT-650 1
GROUP INDEX 2
1 GENERAL INFORMATION 6
INFORMATION LABELS (1-1) 7
GENERAL PRECAUTIONS (1-1) 7
SERIAL NUMBER LOCATION (1-3) 9
FUEL, OIL AND ENGINE COOLANT RECOMMENDATIONS (1-4) 10
BREAK-IN PROCEDURES (1-6) 12
CYLINDER CLASSIFICATION (1-6) 12
EXTERIOR ILLUSTRATION (1-7) 13
SPECIFICATIONS (1-8) 14
2 PERIODIC MAINTENANCE 16
PERIODIC MAINTENANCE SCHEDULE (2-1) 17
PERIODIC MAINTENANCE CHART (2-1) 17
LUBRICATION POINTS (2-2) 18
MAINTENANCE PROCEDURES (2-3) 19
SPARK PLUG (2-5) 21
EXHAUST PIPE NUTS AND MUFFLER MOUNTING BOLTS (2-6) 22
AIR CLEANER (2-7) 23
CARBURETOR (2-7) 23
FUEL HOSE (2-8) 24
CLUTCH (2-9) 25
ENGINE OIL (2-9) 25
ENGINE OIL FILTER (2-11) 27
DRIVE CHAIN (2-12) 28
BRAKE SYSTEM (2-14) 30
STEERING (2-18) 34
FRONT FORK (2-18) 34
REAR SUSPENSION (2-18) 34
TIRE (2-19) 35
CHASSIS BOLTS AND NUTS (2-19) 35
ENGINE COOLANT (2-20) 36
RADIATOR HOSE (2-22) 38
COMPRESSION PRESSURE (2-23) 39
OIL PRESSURE (2-24) 40
3 ENGINE 41
ENGINE REMOVAL AND REINSTALLATION (3-1) 42
ENGINE REMOVAL (3-1) 42
ENGINE REINSTALLATION (3-7) 48
ENGINE DISASSEMBLY (3-9) 50
STARTER MOTOR (3-9) 50
THERMOSTAT (3-9) 50
2ND AIR VALVE (3-10) 51
CYLINDER HEAD COVER (3-10) 51
PISTION (3-14) 55
MAGNETO COVER (3-14) 55
MAGNETO ROTOR (3-15) 56
CLUTCH COVER (3-16) 57
CLUTCH (3-17) 58
PRIMARY DRIVE GEAR (3-18) 59
OIL PUMP (3-18) 59
GEARSHIFT SHAFT (3-19) 60
ENGINE COMPONENT INSPECTION AND SERVICE 62
ENGINE REASSEMBLY (3-39) 80
4 FUEL SYSTEM 99
FUEL TANK / FUEL COCK (4-1) 100
FUEL PUMP (4-2) 101
CARBURETOR (4-3) 102
5 COOLING SYSTEM 108
ENGINE COOLANT (5-1) 109
COOLING CIRCUIT (5-2) 110
RADIATOR (5-2) 110
COOLING FAN (5-5) 113
COOLING FAN THERMO-SWITCH (5-6) 114
ENGINE COOLANT TEMPERATURE SENSOR (5-7) 115
THERMOSTAT (5-8) 116
WATER PUMP (5-10) 118
6 ELECTRICAL SYSTEM 122
LOCATION OF ELECTRICAL COMPONENTS (6-1) 123
IGNITION SYSTEM (6-3) 125
CHARGING SYSTEM (6-7) 129
STARTER SYSTEM AND SIDE STAND IGNITION INTERLOCK SYSTEM (6-11) 133
SWITCHES (6-15) 137
LAMP (6-16) 138
BATTERY (6-18) 140
7 CHASSIS 143
EXTERIOR PARTS (7-1) 144
FRONT WHEEL (7-2) 145
FRONT BRAKE (7-6) 149
HANDLEBARS (7-13) 156
FRONT FORK (7-15) 158
STEERING (7-23) 166
REAR WHEEL (7-26) 169
REAR BRAKE (7-30) 173
REAR SHOCK ABSORBER (7-32) 175
SWING ARM (7-33) 176
8 SERVICING INFORMATION 179
TROUBLESHOOTING (8-1) 180
SPECIAL TOOLS (8-9) 188
TIGHTENING TORQUE (8-12) 191
SERVICE DATA (8-14) 193
WIRE AND CABLE ROUTING (8-24) 203
WIRING DIAGRAM (8-28) 207

S.M 20/3/2025