Hyosung Sense 50 Service Manual - PDF DOWNLOAD

Hyosung Sense 50 Service Manual - PDF DOWNLOAD

FILE DETAILS:

Hyosung Sense 50 Service Manual - PDF DOWNLOAD

Language :English
Pages :128
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Hyosung Sense 50 Service Manual - PDF DOWNLOAD

• FOREWORD
  This service manual has been specially prepared to provide all the
  necessary information for the proper maintenance and repair of the
  SD-50.
  The SD-50 is a new type of motorcycle that has many technical
  features such as :
  ※ V-belt drive automatic transmission
  ※ Forced air-cooling system
  ※ P.E Ignition system
  ※ Electric starter system
  The SD-50 fits the needs of a wide variety of motorcycle users. Those who will be servicing this motorcycle should carefully review this manual before performing any repair or services.
• Information of this manual is up-to-date at the time of issue. Major modification and changes incorporated later will be advised to HYOSUNG product distributor in each market. Therefore, if newest information is requested in the future, please contact the local HYOSUNG distributor.
• The SD-50 motorcycles distributed in your county might differ in minor respects from the standard specification and, if they do, it is because some minor modifications (which are of no consequence in most cases as far as servicing is concerned) has to be made to comply with the starutory requirements of your country

TABLE OF CONTENTS:

Hyosung Sense 50 Service Manual - PDF DOWNLOAD

SD50 1
GROUP INDEX 2
1 GENERAL INFORMATION 3
MODEL IDENTIFICATION 1-1 4
FUEL AND OIL RECOMMENDATIONS 1-1 4
BREAKING-IN PROCEDURE 1-1 4
PRECAUTIONS AND GENERAL INSTRUCTIONS 1-2 5
SPECIAL MATERIALS 1-3 6
SPECIFICATIONS 1-4 7
2 PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES 8
PERIODIC MAINTENANCE SCHEDULE 2- 1 9
MAINTENANCE AND TUNE-UP PROCEDURE 2- 2 10
BATTERY 2- 2 10
CYLINDER HEAD NUTS AND EXHAUST PIPE BOLTS 2- 3 11
CYLINDER HEAD AND CYLINDER 2- 3 11
SPARK PLUG 2- 4 12
FUEL LINE 2- 4 12
AIR CLEANER 2- 5 13
THROTTLE CABLE 2- 5 13
ENGINE IDLE SPEED 2- 5 13
OIL PUMP 2- 6 14
FINAL GEAR OIL 2- 7 15
BRAKES 2- 7 15
TIRES 2-10 18
STEERING 2-10 18
FRONT SUSPENSION 2-11 19
REAR SUSPENSION 2-11 19
CHASSIS BOLTS AND NUTS 2-11 19
GENERAL LUBRICATIONS 2-13 21
3 ENGINE 22
ENGINE REMOVAL AND REMOUNTING 3- 1 23
ENGINE REMOVAL 3- 1 23
ENGINE REMOUNTING 3- 3 25
ENGINE DISASSEMBLY 3- 4 26
ENGINE COMPONENTS INSPECTION AND SERVICING 3-13 35
BEARINGS 3-13 35
OIL SEALS 3-13 35
CRANKSHAFT 3-13 35
AUTOMATIC CLUTCH INSPECTION 3-14 36
CYLINDER HEAD 3-16 38
CYLINDER 3-17 39
PISTON 3-17 39
REED VALVE 3-19 41
ENGINE REASSEMBLY 3-20 42
OIL SEALS 3-20 42
BEARINGS 3-20 42
BUSHINGS 3-21 43
CRANKSHAFT 3-22 44
CRANKCASE 3-23 45
CENTER STAND 3-24 46
REAR AXLE SHAFT, BRAKE AND WHEEL 3-25 47
TRANSMISSION 3-27 49
STARTER DRIVEN GEAR AND STARTER MOTOR 3-29 51
MOVABLE DRIVEN AND CLUTCH 3-30 52
MOVABLE DRIVE 3-33 55
KICK STARTER 3-35 57
PISTON 3-36 58
OIL PUMP AND INTAKE PIPE 3-38 60
MAGNETO 3-39 61
MUFFLER 3-40 62
4 FUEL AND LUBRICATION SYSTEM 63
CARBURETOR 4- 1 64
REMOVAL 4- 1 64
DISASSEMBLY 4- 2 65
INSPECTION 4- 4 67
REASSEMBLY AND REMOUNTING 4- 4 67
FUEL TANK 4- 6 69
REMOVAL 4- 6 69
REMOUNTING 4- 7 70
OIL PUMP 4- 8 71
5 ELECTRICAL SYSTEM 72
ELECTRICAL PARTS 5- 1 73
IGNITION/CHARGING SYSTEM 5- 2 74
IGNITION COIL 5- 2 74
STATOR COILS 5- 3 75
REGULATOR/RECTIFIER 5- 3 75
STARTER SYSTEM 5- 4 76
STARTER MOTOR INSPECTION 5- 5 77
STARTER RELAY INSPECTION 5- 5 77
FUEL LEVEL GAUGE 5- 6 78
OIL LEVEL CHECK LIGHT 5- 7 79
THERMOELEMENT 5- 8 80
SWITCHES 5- 9 81
BATTERY 5-10 82
6 CHASSIS 85
HANDLE BAR COVERS 6- 1 86
REMOVAL 6- 2 87
REMOUNTING 6- 2 87
LEG SHIELD AND SIDE COVERS 6- 3 88
REMOVAL 6- 4 89
REMOUNTING 6- 7 92
FRONT WHEEL 6- 8 93
REMOVAL AND DISASSEMBLY 6- 8 93
INSPECTION 6-10 95
REASSEMBLY AND REMOUNTING 6-10 95
FRONT BRAKE 6-13 98
BRAKE PAD REPLACEMENT 6-13 98
CALIPER REMOVAL AND DISASSEMBLY 6-14 99
CALIPER INSPECTION 6-15 100
CALIPER REASSEMBLY 6-15 100
DISC PLATE REMOVAL AND DISASSEMBLY 6-16 101
DISC PLATE INSPECTION 6-16 101
MASTER CYLINDER REMOVAL AND DISASSEMBLY 6-16 101
MASTER CYLINDER INSPECTION 6-18 103
MASTER CYLINDER REASSEMBLY AND REMOUNTING 6-18 103
FRONT FORK 6-19 104
REMOVAL AND DISASSEMBLY 6-19 104
INSPECTION 6-21 106
REASSEMBLY AND REMOUNTING 6-21 106
STEERING 6-22 107
REMOVAL AND DISASSEMBLY 6-22 107
INSPECTION 6-23 108
REASSEMBLY AND REMOUNTING 6-23 108
REAR WHEEL AND BRAKE 6-25 110
REMOVAL AND DISASSEMBLY 6-25 110
INSPECTION 6-25 110
REASSEMBLY AND REMOUNTING 6-26 111
7 SERVICING INFORMATION 112
SPECIAL TOOLS 7- 1 113
TIGHTENING TORQUE 7- 3 115
WIRING DIAGRAM 7- 5 117
WIRE ROUTING 7- 6 118
SERVICE DATA 7- 7 119
TROBLESHOOTING 7-11 123

S.M 20/3/2025