Hyosung Wow 50 Service Manual 99000-93110 - PDF DOWNLOAD

Hyosung Wow 50 Service Manual 99000-93110 - PDF DOWNLOAD

FILE DETAILS:

Hyosung Wow 50 Service Manual 99000-93110 - PDF DOWNLOAD

Language :English
Pages :133
Downloadable : Yes
File Type : PDF

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Hyosung Wow 50 Service Manual 99000-93110 - PDF DOWNLOAD

FOREWORD

• This manual contains an introductory description on HYOSUNG 『WOW50 』and procedures for its inspection /service and overhaul of its main components.
• Other information considered as generally known is not included. Read GENERAL INFORMATION section to familiarize yourself with outline of the vehicle and MAINTENANCE and other sections to use as a guide for proper inspection and service.
• This manual will help you know the vehicle better so that you can assure your customers of your optimum and quick service.

HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE
LOOKING FOR:

1. The text of this manual is divided into sections.
2. As the title of these sections are listed on the previous
page as GROUP INDEX, select the section where you are looking
for.
3. Holding the manual as shown at the right will allow you to find
the first page of the section easily.
4. On the first page of each section, its contents are listed. Find
the item and page you need.

TABLE OF CONTENTS:

Hyosung Wow 50 Service Manual 99000-93110 - PDF DOWNLOAD

TE50 1
GROUP INDEX 2
1 GENERAL INFORMATION 6
INFORMATION LABELS 1-1 7
GENERAL PRECAUTIONS 1-1 7
SERIAL NUMBER LOCATION 1-4 10
FUEL AND OIL RECOMMENDATIONS 1-5 11
EXTERIOR ILLUSTRATION 1-6 12
SPECIFICATIONS 1-7 13
2 PERIODIC MAINTENANCE 14
PERIODIC MAINTENANCE SCHEDULE 2- 1 15
PERIODIC MAINTENANCE CHART 2- 1 15
LUBRICATION POINTS 2- 2 16
MAINTENANCE PROCEDURES 2- 3 17
AIR CLEANER 2- 3 17
CYLINDER HEAD NUTS 2- 4 18
CYLINDER HEAD AND CYLINDER 2- 4 18
SPARK PLUG 2- 5 19
CARBURETOR 2- 6 20
FUEL LINE 2- 6 20
TRANSMISSION OIL 2- 7 21
BREAKS 2- 7 21
DRIVE CHAIN 2-10 24
TIRE 2-11 25
STEERING 2-12 26
CHASSIS BOLTS AND NUTS 2-12 26
3 ENGINE 28
ENGINE REMOVAL AND REINSTALLATION 3- 1 29
ENGINE REMOVAL 3- 1 29
ENGINE REINSTALLATION 3- 5 33
ENGINE DISASSEMBLY 3- 6 34
ENGINE COMPONENTS INSPECTION AND SERVICING 3-15 43
BEARINGS 3-15 43
OIL SEALS 3-15 43
CRANKSHAFT 3-15 43
AUTOMATIC CLUTCH INSPECTION 3-16 44
CYLINDER HEAD 3-19 47
CYLINDER 3-20 48
PISTON 3-20 48
REED VALVE 3-23 51
ENGINE REASSEMBLY 3-23 51
OIL SEALS 3-23 51
BEARINGS 3-24 52
BUSHINGS 3-24 52
CRANKSHAFT 3-25 53
CRANKCASE 3-26 54
TRANSMISSION 3-27 55
STARTER DRIVEN GEAR AND STARTER MOTOR 3-30 58
MOVABLE DRIVEN AND CLUTCH 3-31 59
MOVABLE DRIVE 3-35 63
MAGNETO 3-37 65
PISTON 3-38 66
OIL PUMP AND INTAKE PIPE 3-40 68
COOLING FAN 3-41 69
MUFFLER 3-42 70
4 FUEL SYSTEM 72
CARBURETOR 4- 1 73
REMOVAL 4- 1 73
DISASSEMBLY 4- 2 74
INSPECTION 4- 4 76
REASSEMBLY AND REMOUNTING 4- 5 77
FUEL TANK 4- 7 79
REMOVAL 4- 7 79
INSPECTION 4- 7 79
REMOUNTING 4- 8 80
OIL PUMP 4- 8 80
5 ELECTRICAL SYSTEM 82
IGNITION/CHARGING SYSTEM 5- 1 83
IGNITION COIL 5- 1 83
STATOR COILS 5- 2 84
REGULATOR/RECTIFIER 5- 3 85
STARTER SYSTEM 5- 3 85
STARTING MOTOR REMOVAL AND DISASSEMBLY 5- 4 86
STARTING MOTOR INSPECTION 5- 4 86
STARTER RELAY INSPECTION 5- 5 87
THERMOELEMENT 5- 5 87
SWITCHES INSPECTION 5- 6 88
BATTERY 5- 7 89
6 CHASSIS 92
FRONT WHEEL AND BRAKE 6- 1 93
REMOVAL 6- 2 94
INSPECTION AND DISASSEMBLY 6- 3 95
REASSEMBLY AND REMOUNTING 6- 4 96
STEERING AND FRONT SUSPENSION 6- 6 98
REMOVAL AND DISASSEMBLY 6- 6 98
INSPECTION 6- 9 101
REASSEMBLY AND REMOUNTING 6-10 102
TOE-IN ADJUSTMENT 6-11 103
REAR WHEEL 6-12 104
REMOVAL 6-12 104
INSPECTION 6-12 104
REMOUNTING 6-12 104
REAR BRAKE 6-13 105
BRAKE PAD REPLACEMENT 6-13 105
CALIPER DISASSEMBLY 6-13 105
DISC PLATE INSPECTION 6-14 106
CALIPER REASSEMBLY 6-14 106
REAR AXLE HOUSING, AXLE SHAFT AND SHOCK ABSORBER 6-15 107
REMOVAL 6-15 107
INSPECTION AND DISASSEMBLY 6-16 108
REASSEMBLY AND REMOUNTING 6-18 110
7 SERVICING INFORMATION 112
TROUBLESHOOTING 7- 1 113
SPECIAL TOOLS 7- 5 117
TIGHTENING TORQUE 7- 8 120
SERVICE DATA 7-10 122
WIRE AND CABLE ROUTING 7-18 128
WIRING DIAGRAM 7-20 132

S.M 20/3/2025