Hyosung Wow 90 Service Manual 99000-94310 -

Hyosung Wow 90 Service Manual 99000-94310 - PDF DOWNLOAD

FILE DETAILS:

Hyosung Wow 90 Service Manual 99000-94310 - PDF DOWNLOAD

Language :English
Pages :142
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Hyosung Wow 90 Service Manual 99000-94310 - PDF DOWNLOAD

FOREWORD

• This manual contains an introductory description on HYOSUNG 『』and procedures for its inspection /service and overhaul of its main components.
• Other information considered as generally known is not included. Read GENERAL INFORMATION section to familiarize yourself with outline of the vehicle and MAINTENANCE and other sections to use as a guide for proper inspection and service.
• This manual will help you know the vehicle better so that you can assure your customers of your optimum and quick service.

TABLE OF CONTENTS:

Hyosung Wow 90 Service Manual 99000-94310 - PDF DOWNLOAD

TE90/100 2
GROUP INDEX 2
G1 GENERAL INFORMATION 5
INFORMATION LABELS 6
GENERAL PRECAUTIONS 6
SERIAL NUMBER LOCATION 9
FUEL AND OIL RECOMMENDATIONS 10
EXTERIOR ILLUSTRATION 11
SPECIFICATIONS 12
2 PERIODIC MAINTENANCE 13
PERIODIC MAINTENANCE SCHEDULE 14
PERIODIC MAINTENANCE CHART 14
LUBRICATION POINTS 15
MAINTENANCE PROCEDURES 16
AIR CLEANER 16
CYLINDER HEAD NUTS 17
CYLINDER HEAD AND CYLINDER 17
SPARK PLUG 18
CARBURETOR 19
FUEL LINE 19
TRANSMISSION OIL 20
BRAKES 20
DRIVE CHAIN 23
TIRE 24
STEERING 25
CHASSIS BOLTS AND NUTS 25
3 ENGINE 27
ENGINE REMOVAL AND REINSTALLATION 28
ENGINE REMOVAL 28
ENGINE REINSTALLATION 32
ENGINE DISASSEMBLY 33
ENGINE COMPONENTS INSPECTION AND SERVICING 43
BEARINGS 43
OIL SEALS 43
CRANKSHAFT 43
AUTOMATIC CLUTCH INSPECTION 44
CYLINDER HEAD 47
CYLINDER 48
PISTON 48
REED VALVE 51
ENGINE REASSEMBLY 51
OIL SEALS 51
BEARINGS 52
BUSHINGS 52
CRANKSHAFT 53
CRANKCASE 54
TRANSMISSION 55
STARTER PINION, STARTER DRIVEN GEAR AND STARTER MOTOR 57
MOVABLE DRIVEN AND CLUTCH 59
MOVABLE DRIVE 63
MAGNETO 65
PISTON 66
OIL PUMP AND INTAKE PIPE 68
COOLING FAN 69
MUFFLER 70
4 FUEL SYSTEM 71
CARBURETOR 72
REMOVAL 72
DISASSEMBLY 73
INSPECTION 75
REASSEMBLY AND REMOUNTING 76
FUEL TANK 78
REMOVAL 78
INSPECTION 78
REMOUNTING 79
OIL PUMP 79
5 ELECTRICAL SYSTEM 81
IGNITION/CHARGING SYSTEM 82
IGNITION COIL 82
CDI UNIT 83
STATOR COILS 83
REGULATOR/RECTIFIER 84
STARTER SYSTEM 84
STARTING MOTOR REMOVAL AND DISASSEMBLY 85
STARTING MOTOR INSPECTION 85
STARTER RELAY INSPECTION 86
THERMOELEMENT 86
SWITCHES INSPECTION 87
BATTERY 88
6 CHASSIS 91
FRONT WHEEL AND BRAKE 92
REMOVAL 93
INSPECTION AND DISASSEMBLY 94
REASSEMBLY AND REMOUNTING 95
STEERING AND FRONT SUSPENSION 97
REMOVAL AND DISASSEMBLY 97
INSPECTION 100
REASSEMBLY AND REMOUNTING 101
TOE-IN ADJUSTMENT 102
REAR WHEEL 103
REMOVAL 103
INSPECTION 103
REMOUNTING 103
REAR BRAKE 104
BRAKE PAD REPLACEMENT 104
CALIPER DISASSEMBLY 104
DISC PLATEINSPECTION 105
REAR AXLE HOUSING, AXLE SHAFT AND SHOCK ABSORBER 106
REMOVAL 106
INSPECTION AND DISASSEMBLY 107
REASSEMBLY AND REMOUNTING 109
SERVICING INFORMATION 111
TROUBLESHOOTING 112
SPECIAL TOOLS 116
TIGHTENING TORQUE 119
SERVICE DATA 121
WIRE AND CABLE ROUTING 127
WIRING DIAGRAM 131

S.M 20/3/2025