Hyundai HSL600T / HSL680T Skid Steer Loader Service Manual 2023 PDF

Hyundai HSL600T / HSL680T Skid Steer Loader Service Manual – PDF DOWNLOAD

FILE DETAILS:

Hyundai HSL600T / HSL680T Skid Steer Loader Service Manual – PDF DOWNLOAD

Language : English
Pages : 247
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hyundai HSL600T / HSL680T Skid Steer Loader Service Manual – PDF DOWNLOAD

Section 1 Hydraulic System
Hydraulic Circuit 1 1
Gear Pump 1 2
Control Valve 1 3
Hydraulic Cylinders 1 4
Oil Filter 1 5
Oil Cooler 1 6
Oil Reservoir 1 7
Trouble Shooting 1 8
Torque Chart 1 9
Conversion Chart 1 10
Section 2 Hydrostatic Drive System
Hydrostatic Circuit 2 1
Specifications 2 2
General Information 2 3
Trouble Shooting 2 4
Pressure Tests 2 5
Towing Procedure 2 6
Flushing The Hydraulic System 2 7
Start – up Procedure 2 8
Gear Pump Replacement 2 9
Tandem Pump Replacement 2 10
Tandem Pump Parts Diagram 2 11
Drive Motor 2 12
Torque Specifications 2 13
Section 3 Final Drive
Specifications and Maintenance 3 1
Lubrication 3 2
Drive Chain 3 3
Chain Tightener 3 4
Drive Motor Sprocket 3 5
Axle Assembly 3 6
Trouble Shooting 3 7
Section 4 Controls
Steering 4 1
Foot Pedals 4 2
Hand Controls 4 3
Throttle 4 4
Restraint Bar 4 5
Parking Brake 4 6
Trouble Shooting 4 7
TABLE OF CONTENTS
10
Section 5 Electrical
Specifications 5 1
Wiring Schematics 5 2
Instrumentation 5 3
Ignition Switch 5 4
Engine Glow Plugs 5 5
Battery 5 6
Electrical Panel 5 7
Starter Circuit 5 8
Charging Circuit 5 9
Safety Circuit 5 10
Auxiliary Circuit 5 11
Accessory Circuit 5 12
Trouble Shooting 5 13
Section 6 Main Frame
Quick – Tach 6 1
Boom Arms 6 2
Boom Support 6 3
ROPS 6 4
Rear Door 6 5
Section 7 Engine
Maintenance 7 1
Cylinder Head 7 2
Replacement 7 3
Specifications 7 4
Trouble Shooting 7 5
Section 8 Maintenance & Specifications
Maintenance 8 1
Trouble Shooting 8 2
Special Tools 8 3
Specifications 8 4
Decals 8 5
SECTION 1 HYDRAULIC SYSTEM
Hydraulic Circuit 1 1
Layout pg 1-2
Schematic pg 1-3
Specifications pg 1-4
Maintenance Schedule pg 1-4
General Information pg 1-5
Gear Pump 1 2
Replacing the Gear Pump pg 1-6
Gear Pump Disassembly (137/153) pg 1-7 ~11
Gear Pump Reassembly (137/153) pg 1-12 ~ 14
Gear Pump Disassembly (1300/135) pg 1-15 ~ 17
Gear Pump Reassembly (1300/135) pg 1-18 ~ 20
Control Valve 1 3
Testing / Adjusting the Relief Valve pg 1-21 ~ 22
Control Valve Replacement pg 1-22 ~ 23
Exploded Illustration Diagram pg 1-24 ~ 25
Control Valve Disassembly / Repair(137/153) pg 1-26 ~ 31
Control Valve Disassembly/Repair(1300/135) pg 1-32~ 35
Hydraulic Cylinders 1 4
General Information pg 1-36
Testing Piston Seals pg 1-37
Lift Cylinder Replacement pg 1-38
Tilt Cylinder Replacement pg 1-39
Cylinder Disassembly pg 1-40 ~ 41
Cylinder Inspection pg 1-42
Cylinder Assembly pg 1-42 ~ 43
Hydraulic Oil Filter 1 5
General Information pg 1-44
Filter Replacement pg 1-44
Hydraulic Oil Cooler 1 6
General Information pg 1-45
Oil Cooler Replacement pg 1-45
Hydraulic Oil Reservoir 1 7
General Information pg 1-46
Checking the Oil Level pg 1-46
Adding Oil pg 1-46
Servicing the Reservoir pg 1-47
Trouble Shooting 1 8
Trouble Shooting Chart pg 1-48 ~ 49
Torque Chart 1 9
Torque Chart pg 1~49
Conversion Charts 1 10
Conversion Charts pg 1-50

DESCRIPTION:

Hyundai HSL600T / HSL680T Skid Steer Loader Service Manual – PDF DOWNLOAD

FOREWORD:

It is important when ordering replacement parts or making a service inquiry to provide both the model number
and serial number of your Thomas loader. The serial number plate is located at the rear of the machine on the
left hand side hydraulic oil tank. In the event that the serial number plate is missing, the serial number is
stamped into the main frame inside the rear door.

SAFETY PRECAUTION:

• Practically all Service work involves the need to drive the loader. The Owner’s / Operator’s Manual, supplied with each loader, contains safety precautions relating to driving, operating and servicing that loader. These precautions are as applicable to the service technician as they are to the operator and should be read, understood and practiced by all personnel.
• Prior to undertaking any maintenance or repair operations, make the necessary safety precautions to prevent possible personal injury to yourself, or to bystanders.