Isuzu NHR NKR NPR NQR NPS Brakes Workshop Manual(Section 5) LGBRK-WE-481 - PDF DOWNLOAD

Isuzu NHR NKR NPR NQR NPS Brakes Workshop Manual (Section 5)LGBRK-WE-481 - PDF DOWNLOAD

FILE DETAILS:

Isuzu NHR NKR NPR NQR NPS Brakes Workshop Manual(Section 5) LGBRK-WE-481 - PDF DOWNLOAD

Language : English
Pages : 284
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Isuzu NHR NKR NPR NQR NPS Brakes Workshop Manual(Section 5) LGBRK-WE-481 - PDF DOWNLOAD

TOP0
BRAKES1
Sec00SERVICE INFORMATION4
TROUBLESHOOTING6
BRAKE SYSTEM7
HYDRAULIC BOOSTER 11
BRAKE LINING 14
BRAKE DRUM 15
EXHAUST BRAKE 16
PARKING BRAKES 17
HYDROMASTER 17
MAIN DATA AND SPECIFICATIONS 18
SERVICE STANDARD 85
SERVICING 86
SERVICE BRAKES 87
Wheel Brake Adjustment 87
Brake Pedal Adjustment 88
Brake Bleeding 90
Hydraulic Booster Line Bleeding 92
PARKING BRAKE 95
Parking Brake Adjustment 95
FIXING TORQUE 97
SPECIAL TOOLS108
Sec5AHYDRAULIC BRAKES109
GENERAL DESCRIPTION112
ON-VEHICLE SERVICE128
FRONT DISC BRAKE ASSEMBLY128
LEAF SPRING SUSPENSION MODELS (φ282mm)128
REMOVAL128
INSPECTION AND REPAIR130
INSTALLATION132
Front Disc Brake Pad Replacement136
LEAF SPRING SUSPENSION MODELS (φ293 & φ310mm)137
REMOVAL137
INSPECTION AND REPAIR139
INSTALLATION141
Front Disc Brake Pad Replacement145
INDEPENDENT SUSPENSION MODELS (NHR AND NKR)146
REMOVAL146
INSPECTION AND REPAIR149
INSTALLATION151
FRONT DRUM BRAKE ASSEMBLY153
Two Leading Type153
REMOVAL153
Dual Two Leading Type 154
INSPECTION AND REPAIR156
INSTALLATION158
REAR DRUM BRAKE ASSEMBLY162
REMOVAL162
INSPECTION AND REPAIR165
INSTALLATION167
BRAKE PEDAL AND CONTROL171
BRAKE VACUUM BOOSTER AND BRAKE PEDAL ASSEMBLY171
REMOVAL171
INSTALLATION174
MASTER CYLINDER ASSEMBLY178
REMOVAL178
INSTALLATION180
HYDRAULIC BOOSTER AND BRAKE PEDAL ASSEMBLY182
REMOVAL182
INSTALLATION185
HYDRAULIC BOOSTER187
REMOVAL187
INSTALLATION189
Accumulator and O-ring Replacement191
Clevis and Lock Nut Replacement193
Guard Replacement194
LOAD SENSING PROPORTIONING VALVE195
REMOVAL195
INSTALLATION196
LOAD SENSING PROPORTIONING VALVE (LSV) ADJUSTMENT197
Deceleration Sensing Proportioning Valve200
UNIT REPAIR201
WHEEL CYLINDER ASSEMBLY201
DISASSEMBLY201
INSPECTION AND REPAIR202
REASSEMBLY203
WHEEL CYLINDER ASSEMBLY (WITHOUT AUTO-ADJUSTER)205
DISASSEMBLY205
INSPECTION AND REPAIR206
REASSEMBLY207
WHEEL CYLINDER ASSEMBLY (WITH AUTO-ADJUSTER)209
DISASSEMBLY209
INSPECTION AND REPAIR210
REASSEMBLY211
MASTER CYLINDER ASSEMBLY (NHR)215
DISASSEMBLY215
INSPECTION AND REPAIR216
REASSEMBLY217
MASTER CYLINDER ASSEMBLY (NKR・NPR・NQR WITHOUT HYDROMASTER)219
DISASSEMBLY219
INSPECTION AND REPAIR221
REASSEMBLY222
MASTER CYLINDER ASSEMBLY (NQR WITH HYDROMASTER)226
DISASSEMBLY226
INSPECTION AND REPAIR227
REASSEMBLY228
HYDROMASTER230
SAFETY VALVE252
Sec5CPARKING BRAKES256
GENERAL DESCRIPTION257
ON-VEHICLE SERVICE258
REMOVAL258
INSTALLATION260
UNIT REPAIR [178 MM, 190 MM TYPE]264
DISASSEMBLY264
INSPECTION AND REPAIR266
REASSEMBLY268
UNIT REPAIR [203 MM, 254 MM TYPE]270
DISASSEMBLY270
INSPECTION AND REPAIR272
REASSEMBLY273
Sec5EEXHAUST BRAKE275
GENERAL DESCRIPTION276
ON-VEHICLE SERVICE277
REMOVAL277
INSTALLATION278
UNIT REPAIR280
DISASSEMBLY280
INSPECTION AND REPAIR281
REASSEMBLY282

DESCRIPTION:

Isuzu NHR NKR NPR NQR NPS Brakes Workshop Manual(Section 5) LGBRK-WE-481 - PDF DOWNLOAD

GENERAL DESCRIPTION:

• The brake system has dual hydraulic circuit with vacuum booster (Master-vac)
• The master cylinders and the wheel cylinders at the front and rear of the vehicle are connected by steel piping and flexible hoses.
• The vacuum booster is connected to the vacuum pump the through the vacuum tank. This provides the most effective vacuum assist.

G.B 05/03/24