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John Deere 225DLC Excavator Parts Catalog+Operation & Test+Repair Manual
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DESCRIPTION:
John Deere 225DLC Excavator Parts Catalog+Operation & Test+Repair Manual
FOREWORD:
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
TABLE OF CONTENTS:
John Deere 225DLC Excavator Parts Catalog+Operation & Test+Repair Manual
Section 9000—General Information
Group 01—Safety
Section 9001—Diagnostics
Group 10—Main Controller (MCF) Diagnostic Trouble
Codes
Group 20—Engine Control Module (ECM) Diagnostic
Trouble Codes
Group 30—Information Controller (ICF) Diagnostic
Trouble Codes
Group 40—Air Conditioner Controller (ACF) Diagnostic
Trouble Codes
Group 50—Monitor Controller (MON) Diagnostic
Trouble Codes
Section 9005—Operational Checkout
Procedure
Group 10—Operational Checkout Procedure
Section 9010—Engine
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests
Section 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 16—Monitor Operation
Group 20—References
Section 9020—Power Train
Group 05—Theory of Operation
Group 15—Diagnostic Information
Section 9025—Hydraulic System
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests
Section 9031—Heating and Air Conditioning
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests
Section 9050—Reference Material
Group 05—Terminology Cross Reference Chart
Section 9900—Dealer Fabricated Tools
01 Wheels & Tires & Tracks
0130 Track Systems 50
02 Axles, Differentials & Suspension Systems
0260 Hydraulic System 68
04 Engine 10016
0400 ENGINE 10016 86
0401 Crankshaft And Main Bearing 10016 88
0402 Crankshaft And Valve Actuating Means 10016 90
0404 Cylinder Block 10016 94
0407 Engine Oiling System 10016 98
0408 Ventilating System 10016 106
0409 Cylinder Head, Valves And Exhaust Valve Brake 10016 110
0410 Exhaust Manifold 10016 116
0413 Fuel Injection System 10016 118
0414 Intake Manifold 10016 124
0416 Turbocharger 10016 126
0417 Water Pump 10016 128
0418 Thermostats, Housing & Water Piping 10016 130
0419 Engine Oil Cooler 10016 134
0420 Fuel Filter 10016 136
0423 Alternator And Generator Mounting 10016 142
0429 Fan Drive (Damper, Idler, Pulleys, & Belt) 10016 144
0432 Finish Assembly, Engine 10016 148
0433 Flywheel, Housing & Fastenings 10016 152
0452 Gasket Replacement Kits 10016 156
05 Engine Auxiliary System
0510 Engine Cooling Systems 160
0520 Intake System 172
0530 External Exhaust Systems 182
0540 Engine Mounting 184
0560 Fuel Supply System 186
13 Miscellaneous Vehicle
1320 Vehicle Finish & Trim 194
1369 Greases, Oils, Fuels & Coolants 200
16 Vehicle Electrical Systems
1671 Batteries, Support & Cables 202
1673 Vehicle Lighting System 204
1674 Wiring Harness And Switches 216
17 Frame Chassis Or Supporting Structure
1740 Frame Installation 234
18 Operator’s Station
1810 Operator Enclosure 246
1821 Seat And Seat Belts 296
1830 Heating & Air Conditioning 312
19 Sheet Metal & Styling
1910 Hood Or Engine Enclosure 334
20 Safety, Convenience & Miscellaneous
2001 Radio 362
2002 Mirror 366
2004 Warning Devices 370
26 Global Vehicle Communication
2600 Global Positioning System 376
PC10016 (G2) 225DLC Excavator 27
225DLC Excavator
Table of Contents – Continued
33 Excavator
3302 Bucket With Teeth 384
3315 Controls Linkage 406
3340 Excavator Frames 432
3344 Boom 446
3361 Hydraulic Pump 448
3362 Control & Load Holding Valves 462
3363 Lines, hoses and fittings 500
3364 Hydraulic Reservoir 598
3365 Hydraulic Cylinders 602
43 Swing, Rotation Or Pivoting System
4360 Hydraulics 612
28
Section 00—General Information
Group 01—Safety
Group 0003—Torque Values
Section 01—Tracks
Group 0130—Track System
Section 02—Axles, Differentials and
Suspension Systems
Group 0250—Axle Shaft, Bearings, and Reduction
Gears
Group 0260—Hydraulic System
Section 04—Engine
Group 0400—Removal and Installation
Section 05—Engine Auxiliary System
Group 0510—Cooling System
Group 0520—Intake System
Group 0560—External Fuel Supply System
Section 07—Dampener Drive (Flex Coupling)
Group 0752—Elements
Section 17—Frame or Supporting Structure
Group 1740—Frame Installation
Group 1749—Chassis Weights
Section 18—Operator’s Station
Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
Section 33—Excavator
Group 3302—Buckets
Group 3340—Frames
Group 3360—Hydraulic System
Section 43—Swing or Pivoting System
Group 4350—Mechanical Drive Elements
Group 4360—Hydraulic System
Section 99—Dealer Fabricated Tools
Group 9900—Dealer Fabricated Tools
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