JOHN DEERE 27C 35C ZTS EXCAVATOR REPAIR SERVICE MANUAL PDF DOWNLOAD

John Deere 27C ZTS & 35C ZTS Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 27C ZTS & 35C ZTS Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT190898_UT
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 27CZTS, 35CZTS
Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 27C ZTS & 35C ZTS Excavator Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Beware of Exhaust Fumes 12
Prevent Fires 12
Prevent Battery Explosions 13
Handle Chemical Products Safely 13
Dispose of Waste Properly 13
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps and Handholds Correctly 15
Start Only From Operator’s Seat 15
Use and Maintain Seat Belt 15
Prevent Unintended Machine Movement 15
Avoid Work Site Hazards 15
Keep Riders Off Machine 16
Avoid Backover Accidents 16
Avoid Machine Tip Over 17
Use Special Care When Lifting Objects 17
Add and Operate Attachments Safely 18
Safety—Maintenance Precautions 19
Park and Prepare for Service Safely 19
Service Cooling System Safely 19
Remove Paint Before Welding or Heating 19
Make Welding Repairs Safely 20
Drive Metal Pins Safely 20
Safety—Safety Signs 21
Safety Signs 21
Operation—Operator’s Station 23
Pedals and Levers 23
Monitor Panel 23
Monitor Panel Functions 23
Horn Switch 24
Engine Speed Control Lever 24
Pilot Control Shut-Off Lever 24
Windshield Washer and Wiper Switch 25
Travel Alarm and Travel Alarm Cancel Switch 25
Cab Heater—If Equipped 25
Cab Door Release Lever 26
Secondary Exit Tool 26
Opening Front (Secondary Exit) Window 27
Closing Front Window 27
Opening Rear Window 28
Opening Right Side Window 28
Adjusting Operator Seat 29
Tool Box and Operator’s Manual Compartment 29
Operation—Operating the Machine 30
Before Starting Work 30
Operator’s Daily Machine Check Before Starting 30
Starting the Engine 30
Starting the Engine In Cold Weather 31
Check Instruments After Starting 32
Using Booster Batteries—12 Volt System 32
Cold Weather Warm-Up 33
Travel Pedals and Levers 33
Fast Speed Travel Pedal 34
Control Lever Pattern Operation 34
Control Lever Pattern Conversion 35
Boom-Swing Pedal 36
Optional Pedal 37
Positioning Auxiliary Line Selector Valve 37
Operating Backfill Blade 38
Operating Tips—Backfill Blade 39
Operating In Water and Mud 39
Select Correct Track Shoes 40
Driving Up a Steep or Slippery Slope 40
Lifting 40
Lower Boom With Engine Stopped 40
Parking 41
Loading and Unloading for Transport 42
Transporting Machine With Rubber Tracks 42
Towing Machine a Short Distance 43
Lifting Machine 43
Maintenance—Machine 45
Diesel Fuel 45
Biodiesel Fuel 45
Testing Diesel Fuel 47
Handling and Storing Diesel Fuel 47
Alternative and Synthetic Lubricants 47
Engine Break-In Oil 48
Diesel Engine Oil 48
Hydraulic Oil 49
Travel Gear Case Oil 49
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 50
Maintenance—Periodic Maintenance 51
Service Machine at Specified Intervals 51
Check the Hour Meter Regularly 51
Prepare Machine for Maintenance 51
Open Hood and Access Cover 51
Fuel Tank 52
Hydraulic Breaker and Crusher Attachments 52
Maintenance and Repair Record Keeping System 52
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 53
Periodic Maintenance Record Keeping System 53
Maintenance—As Required 56
Clean Radiator Core 56
Clean Air Cleaner Element 56
Maintenance—Every 10 Hours or Daily 57
Check Engine Oil Level 57
Check Hydraulic Oil Tank Level 57
Drain Fuel Tank Sump 58
Drain Water Separator 58
Check Recovery Tank Coolant Level 58
Check Bucket Teeth 59
Check Track Sag—Rubber Track 59
Check Track Sag—Steel Track, If Equipped 60
Adjusting Track Sag 61
Rubber Track Care 61
Removing Rubber Track 62
Installing Rubber Track 63
Converting The Track 64
Seat Belt 64
Maintenance—Every 50 Hours 66
Inspect Fan Belt, Check and Adjust Tension 66
Maintenance—Every 100 Hours 67
Grease Bucket and Link Pins 67
Maintenance—Every 250 Hours 68
Grease Swing Bearing 68
Check Travel Gear Case Oil Level 68
Drain Hydraulic Oil Tank Sump 69
Replace Hydraulic Oil Tank Filter 69
Maintenance—Every 500 Hours 71
Change Engine Oil and Replace Filter 71
Grease Front Joint Pins 71
Grease Swing Bearing Gear 73
Grease Control Lever Universal Joint 73
Replace Final Fuel Filter 74
Replace Air Cleaner Element 74
Drain Cooling System 75
Heavy Duty Diesel Engine Coolant 76
Cooling System Fill and Deaeration 77
Maintenance—Every 1000 Hours 78
Change Travel Gear Case Oil 78
Replace Pilot System Oil Filter 78
Check and Adjust Engine Valve Lash (Clearance) 79
Check Starter and Alternator 79
Change Hydraulic Tank Oil, Clean Suction Screen 79
Miscellaneous—Machine 83
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 83
Do Not Service Control Valves, Cylinders, Pumps, or Motors 83
Precautions for Alternator and Regulator 83
Handling, Checking, and Servicing Batteries Carefully 83
Using Battery Charger 84
Replacing Batteries 85
Welding On Machine 85
Clean Machine Regularly 85
Electrical Socket 85
Replacing Fuses 86
Installing Bucket With Quick Coupler 87
Track Sag General Information 89
Check Track Shoe Hardware 89
Unified Inch Bolt and Screw Torque Values 89
Metric Bolt and Screw Torque Values 90
Miscellaneous—Operational Checkout 92
Operational Checkout 92
Operator Station Checks—Key Switch On, Engine Off 92
Operator Station Checks—Engine On 92
Miscellaneous Checks 101
Miscellaneous—Troubleshooting 103
Using Troubleshooting Charts 103
Engine 103
Electrical System 106
Hydraulic System 108
Miscellaneous—Storage 111
Prepare Machine for Storage 111
Miscellaneous—Serial Numbers 112
Record Product Identification Number (PIN) 112
Record Engine Serial Number 112
Keep Proof of Ownership 112
Keep Machines Secure 112
Miscellaneous—Specifications 114
27C ZTS and 35C ZTS Engine Specifications 114
27C ZTS and 35C ZTS Drain and Refill Capacities 114
27C ZTS Machine Specifications 114
27C ZTS Working Ranges 115
27C ZTS Excavator Lift Capacity—KG (LB) (Blade Off the Ground With Standard Boom and Rubber Track) 116
27C ZTS Excavator Lift Capacity—KG (LB) (Blade On the Ground With Standard Boom and Rubber Track) 117
35C ZTS Machine Specifications 117
35C ZTS Working Ranges 118
35C ZTS Excavator Lift Capacity—KG (LB) (Blade Off the Ground With Standard Boom and Rubber Track) 119
35C ZTS Excavator Lift Capacity—KG (LB) (Blade On the Ground With Standard Boom and Rubber Track) 120
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 15
Section 1-4 19
Section 1-5 21
Section 2-1 23
Section 2-2 30
Section 3-1 45
Section 3-2 51
Section 3-3 56
Section 3-4 57
Section 3-5 66
Section 3-6 67
Section 3-7 68
Section 3-8 71
Section 3-9 78
Section 4-1 83
Section 4-2 92
Section 4-3 103
Section 4-4 111
Section 4-5 112
Section 4-6 114

John Deere 27C ZTS & 35C ZTS Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 27C ZTS & 35C ZTS Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT190898_UT
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 27CZTS, 35CZTS
Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 27C ZTS & 35C ZTS Excavator Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Beware of Exhaust Fumes 12
Prevent Fires 12
Prevent Battery Explosions 13
Handle Chemical Products Safely 13
Dispose of Waste Properly 13
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps and Handholds Correctly 15
Start Only From Operator’s Seat 15
Use and Maintain Seat Belt 15
Prevent Unintended Machine Movement 15
Avoid Work Site Hazards 15
Keep Riders Off Machine 16
Avoid Backover Accidents 16
Avoid Machine Tip Over 17
Use Special Care When Lifting Objects 17
Add and Operate Attachments Safely 18
Safety—Maintenance Precautions 19
Park and Prepare for Service Safely 19
Service Cooling System Safely 19
Remove Paint Before Welding or Heating 19
Make Welding Repairs Safely 20
Drive Metal Pins Safely 20
Safety—Safety Signs 21
Safety Signs 21
Operation—Operator’s Station 23
Pedals and Levers 23
Monitor Panel 23
Monitor Panel Functions 23
Horn Switch 24
Engine Speed Control Lever 24
Pilot Control Shut-Off Lever 24
Windshield Washer and Wiper Switch 25
Travel Alarm and Travel Alarm Cancel Switch 25
Cab Heater—If Equipped 25
Cab Door Release Lever 26
Secondary Exit Tool 26
Opening Front (Secondary Exit) Window 27
Closing Front Window 27
Opening Rear Window 28
Opening Right Side Window 28
Adjusting Operator Seat 29
Tool Box and Operator’s Manual Compartment 29
Operation—Operating the Machine 30
Before Starting Work 30
Operator’s Daily Machine Check Before Starting 30
Starting the Engine 30
Starting the Engine In Cold Weather 31
Check Instruments After Starting 32
Using Booster Batteries—12 Volt System 32
Cold Weather Warm-Up 33
Travel Pedals and Levers 33
Fast Speed Travel Pedal 34
Control Lever Pattern Operation 34
Control Lever Pattern Conversion 35
Boom-Swing Pedal 36
Optional Pedal 37
Positioning Auxiliary Line Selector Valve 37
Operating Backfill Blade 38
Operating Tips—Backfill Blade 39
Operating In Water and Mud 39
Select Correct Track Shoes 40
Driving Up a Steep or Slippery Slope 40
Lifting 40
Lower Boom With Engine Stopped 40
Parking 41
Loading and Unloading for Transport 42
Transporting Machine With Rubber Tracks 42
Towing Machine a Short Distance 43
Lifting Machine 43
Maintenance—Machine 45
Diesel Fuel 45
Biodiesel Fuel 45
Testing Diesel Fuel 47
Handling and Storing Diesel Fuel 47
Alternative and Synthetic Lubricants 47
Engine Break-In Oil 48
Diesel Engine Oil 48
Hydraulic Oil 49
Travel Gear Case Oil 49
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 50
Maintenance—Periodic Maintenance 51
Service Machine at Specified Intervals 51
Check the Hour Meter Regularly 51
Prepare Machine for Maintenance 51
Open Hood and Access Cover 51
Fuel Tank 52
Hydraulic Breaker and Crusher Attachments 52
Maintenance and Repair Record Keeping System 52
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 53
Periodic Maintenance Record Keeping System 53
Maintenance—As Required 56
Clean Radiator Core 56
Clean Air Cleaner Element 56
Maintenance—Every 10 Hours or Daily 57
Check Engine Oil Level 57
Check Hydraulic Oil Tank Level 57
Drain Fuel Tank Sump 58
Drain Water Separator 58
Check Recovery Tank Coolant Level 58
Check Bucket Teeth 59
Check Track Sag—Rubber Track 59
Check Track Sag—Steel Track, If Equipped 60
Adjusting Track Sag 61
Rubber Track Care 61
Removing Rubber Track 62
Installing Rubber Track 63
Converting The Track 64
Seat Belt 64
Maintenance—Every 50 Hours 66
Inspect Fan Belt, Check and Adjust Tension 66
Maintenance—Every 100 Hours 67
Grease Bucket and Link Pins 67
Maintenance—Every 250 Hours 68
Grease Swing Bearing 68
Check Travel Gear Case Oil Level 68
Drain Hydraulic Oil Tank Sump 69
Replace Hydraulic Oil Tank Filter 69
Maintenance—Every 500 Hours 71
Change Engine Oil and Replace Filter 71
Grease Front Joint Pins 71
Grease Swing Bearing Gear 73
Grease Control Lever Universal Joint 73
Replace Final Fuel Filter 74
Replace Air Cleaner Element 74
Drain Cooling System 75
Heavy Duty Diesel Engine Coolant 76
Cooling System Fill and Deaeration 77
Maintenance—Every 1000 Hours 78
Change Travel Gear Case Oil 78
Replace Pilot System Oil Filter 78
Check and Adjust Engine Valve Lash (Clearance) 79
Check Starter and Alternator 79
Change Hydraulic Tank Oil, Clean Suction Screen 79
Miscellaneous—Machine 83
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 83
Do Not Service Control Valves, Cylinders, Pumps, or Motors 83
Precautions for Alternator and Regulator 83
Handling, Checking, and Servicing Batteries Carefully 83
Using Battery Charger 84
Replacing Batteries 85
Welding On Machine 85
Clean Machine Regularly 85
Electrical Socket 85
Replacing Fuses 86
Installing Bucket With Quick Coupler 87
Track Sag General Information 89
Check Track Shoe Hardware 89
Unified Inch Bolt and Screw Torque Values 89
Metric Bolt and Screw Torque Values 90
Miscellaneous—Operational Checkout 92
Operational Checkout 92
Operator Station Checks—Key Switch On, Engine Off 92
Operator Station Checks—Engine On 92
Miscellaneous Checks 101
Miscellaneous—Troubleshooting 103
Using Troubleshooting Charts 103
Engine 103
Electrical System 106
Hydraulic System 108
Miscellaneous—Storage 111
Prepare Machine for Storage 111
Miscellaneous—Serial Numbers 112
Record Product Identification Number (PIN) 112
Record Engine Serial Number 112
Keep Proof of Ownership 112
Keep Machines Secure 112
Miscellaneous—Specifications 114
27C ZTS and 35C ZTS Engine Specifications 114
27C ZTS and 35C ZTS Drain and Refill Capacities 114
27C ZTS Machine Specifications 114
27C ZTS Working Ranges 115
27C ZTS Excavator Lift Capacity—KG (LB) (Blade Off the Ground With Standard Boom and Rubber Track) 116
27C ZTS Excavator Lift Capacity—KG (LB) (Blade On the Ground With Standard Boom and Rubber Track) 117
35C ZTS Machine Specifications 117
35C ZTS Working Ranges 118
35C ZTS Excavator Lift Capacity—KG (LB) (Blade Off the Ground With Standard Boom and Rubber Track) 119
35C ZTS Excavator Lift Capacity—KG (LB) (Blade On the Ground With Standard Boom and Rubber Track) 120
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 15
Section 1-4 19
Section 1-5 21
Section 2-1 23
Section 2-2 30
Section 3-1 45
Section 3-2 51
Section 3-3 56
Section 3-4 57
Section 3-5 66
Section 3-6 67
Section 3-7 68
Section 3-8 71
Section 3-9 78
Section 4-1 83
Section 4-2 92
Section 4-3 103
Section 4-4 111
Section 4-5 112
Section 4-6 114