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John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT362754X19 – PDF DOWNLOAD
John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT362754X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT362754X19 – PDF DOWNLOAD
Language : English
Pages : 246
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT362754X19 – PDF DOWNLOAD
Contents..................................................................................................................... 17 Safety—Safety and Operator Conveniences.................................................................................. 21 Safety and Operator Convenience Features............................................................................. 21 Safety—General Precautions............................................................................................... 22 Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance............... 22 Recognize Safety Information......................................................................................... 23 Follow Safety Instructions........................................................................................... 23 Operate Only If Qualified............................................................................................ 24 Wear Protective Equipment............................................................................................ 24 Protect Against Noise................................................................................................ 24 Avoid Unauthorized Machine Modifications............................................................................. 25 Control Pattern...................................................................................................... 25 Inspect Machine...................................................................................................... 25 Stay Clear of Moving Parts........................................................................................... 25 Avoid High-Pressure Fluids........................................................................................... 26 Avoid High-Pressure Oils............................................................................................. 26 Work In Ventilated Area.............................................................................................. 26 Avoid Static Electricity Risk When Refueling......................................................................... 27 Prevent Fires........................................................................................................ 27 High Debris Applications............................................................................................. 28 In Case of Machine Fire.............................................................................................. 28 Prevent Battery Explosions........................................................................................... 29 Handle Chemical Products Safely...................................................................................... 29 Handle Starting Fluid Safely......................................................................................... 29 Decommissioning — Proper Recycling and Disposal of Fluids and Components............................................. 30 Exhaust Filter Ash Handling and Disposal............................................................................. 30 Prepare for Emergencies.............................................................................................. 30 Clean Debris from Machine............................................................................................ 31 Add Cab Guarding for Special Uses.................................................................................... 31 Safety—Operating Precautions............................................................................................. 32 Use Steps and Handholds Correctly.................................................................................... 32 Start Only From Operator's Seat...................................................................................... 32 Use and Maintain Seat Belt........................................................................................... 32 Prevent Unintended Machine Movement.................................................................................. 32 Avoid Work Site Hazards.............................................................................................. 33 Avoid Power Lines.................................................................................................... 33 Keep Riders Off Machine.............................................................................................. 34 Avoid Backover Accidents............................................................................................. 34 Avoid Machine Tip Over............................................................................................... 34 Operating On Slopes.................................................................................................. 35 Operating or Traveling On Public Roads............................................................................... 35 Inspect and Maintain ROPS............................................................................................ 35 Travel Safely........................................................................................................ 36 Prevent Acid Burns................................................................................................... 36 Add and Operate Attachments Safely................................................................................... 37 Safety—Maintenance Precautions........................................................................................... 38 Park and Prepare for Service Safely.................................................................................. 38 Service Machines Safely.............................................................................................. 38 Service Cooling System Safely........................................................................................ 38 Service Accumulator Systems Safely................................................................................... 38 Remove Paint Before Welding or Heating............................................................................... 39 Make Welding Repairs Safely.......................................................................................... 39 Drive Metal Pins Safely.............................................................................................. 39 Use Proper Lifting Equipment......................................................................................... 40 Clean Exhaust Filter Safely.......................................................................................... 40 Safety—Safety Signs...................................................................................................... 42 Safety Signs......................................................................................................... 42 Operation—Operator’s Station............................................................................................. 50 Machine Control...................................................................................................... 50 Control Panel-Keyless Start.......................................................................................... 51 Sealed Switch Module (SSM)........................................................................................... 53 Gauges and Indicators................................................................................................ 55 Interlocking Seat Bar................................................................................................ 57 Handle Cab Door Safely—If Equipped................................................................................... 57 Cab Door—If Equipped................................................................................................. 58 Side Windows—If Equipped............................................................................................. 60 Top Window........................................................................................................... 61 Rear Window (Alternative Exit)....................................................................................... 61 Secondary Alternative Exit........................................................................................... 62 Fire Extinguisher Location........................................................................................... 63 12-Volt Power Outlet................................................................................................. 63 Windshield Wiper and Washer.......................................................................................... 63 Heating/Defrosting Controls—If Equipped.............................................................................. 64 Air Conditioner Controls—If Equipped................................................................................. 64 Operator Seat........................................................................................................ 65 Dome Light........................................................................................................... 66 Radio—If Equipped.................................................................................................... 67 Horn Button.......................................................................................................... 70 Rear Camera—If Equipped.............................................................................................. 70 Operation—Operating the Machine.......................................................................................... 71 Before Starting Work................................................................................................. 71 Inspect Machine Daily Before Starting................................................................................ 71 Service ADVISOR™ Remote (SAR) Software Delivery Process.............................................................. 72 Entering and Exiting Compact Track Loader............................................................................ 72 Engine Break-In Period............................................................................................... 74 Starting the Engine.................................................................................................. 74 Required Machine Stop Warning........................................................................................ 75 Selective Catalytic Reduction (SCR) System Overview.................................................................. 76 Cold Weather Starting................................................................................................ 77 Engine Block Heater—If Equipped...................................................................................... 78 Engine Speed Control................................................................................................. 79 Stopping the Engine.................................................................................................. 79 Exhaust Filter....................................................................................................... 80 Boom Lock............................................................................................................ 83 Boom Release......................................................................................................... 83 Steering—EH Controls................................................................................................ 83 Operating Boom—EH Controls........................................................................................... 84 Operating Bucket—EH Controls......................................................................................... 87 Joystick Performance Package—If Equipped............................................................................. 90 Transmission Response Rate (Travel and Steer)—If Equipped............................................................ 91 Switchable Controls—If Equipped...................................................................................... 91 Hydraulic Response Rate (Boom and Bucket)—If Equipped................................................................ 92 Creep Mode—If Equipped............................................................................................... 92 Attachment Mounting System—Quik-Tatch™............................................................................... 94 Auto-Idle............................................................................................................ 96 Connecting and Disconnecting Auxiliary Hydraulics.................................................................... 96 Operating Auxiliary Hydraulics....................................................................................... 98 Hydraulic System Pressure Release—EH Controls........................................................................ 99 Boom Performance Package—If Equipped................................................................................. 99 Boom Height Kickout (BHKO)—If Equipped...............................................................................101 Return-to-Dig (RTD)—If Equipped......................................................................................102 Return-to-Carry (RTC)—If Equipped....................................................................................103 Onboard Grade Indicator—If Equipped..................................................................................103 Self Leveling Hydraulics—If Equipped.................................................................................103 Ride Control—If Equipped.............................................................................................105 High Flow Hydraulics—If Equipped.....................................................................................105 Two-Speed Operation..................................................................................................105 Loading Machine on a Trailer.........................................................................................106 Operation—Monitor Operation..............................................................................................107 Engagement and Monitor Unit (EMU)....................................................................................107 Main Menu (EMU)......................................................................................................107 Auxiliary Hydraulic Override—If Equipped (EH Only) (EMU).............................................................108 Exhaust Filter (EMU).................................................................................................108 Exhaust Filter Auto Cleaning (EMU)...................................................................................109 Exhaust Filter Parked Cleaning (EMU).................................................................................109 Courtesy Lighting (EMU)..............................................................................................110 Fan Reverse Interval (EMU)...........................................................................................110 Codes (EMU)..........................................................................................................111 Monitor (EMU)........................................................................................................111 Job Timer (EMU)......................................................................................................111 Auto-Idle (EMU)......................................................................................................111 Anti-Theft—If Equipped (EMU).........................................................................................112 Manual Tracking—If Equipped (EH Only) (EMU)..........................................................................113 ISO Hand and Foot Controls—If Equipped (EH Only) (EMU)...............................................................113 Grade Indicator—If Equipped (EH Only) (EMU)..........................................................................113 Software Delivery (EMU)..............................................................................................113 Auto-Shutdown With Alarm.............................................................................................114 Operation—Track Information..............................................................................................115 Undercarriage Component Identification...............................................................................115 Rubber Track Structure...............................................................................................115 Rubber Track Usage...................................................................................................115 Sprocket Teeth Wear..................................................................................................116 Normal Break-In......................................................................................................117 Normal Track Wear in Dirt Conditions.................................................................................118 Rubber Track—Types of Damage.........................................................................................118 Maintenance—Machine......................................................................................................123 Required Emission-Related Information................................................................................123 Diesel Fuel..........................................................................................................123 Diesel Fuel Specifications...........................................................................................123 Lubricity of Diesel Fuel.............................................................................................123 Handling and Storing Diesel Fuel.....................................................................................124 BioDiesel Fuel.......................................................................................................124 Supplemental Diesel Fuel Additives...................................................................................126 Testing Diesel Fuel..................................................................................................126 Fuel Filters.........................................................................................................126 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines.............................126 Refilling Diesel Exhaust Fluid (DEF) Tank............................................................................127 Testing Diesel Exhaust Fluid (DEF)...................................................................................128 Storing Diesel Exhaust Fluid (DEF)...................................................................................129 Disposal of Diesel Exhaust Fluid (DEF)...............................................................................129 Minimizing the Effect of Cold Weather on Diesel Engines..............................................................130 Operating in Cold Temperature Climates...............................................................................130 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...........................................131 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....131 Diesel Engine Oil Service Interval for Operation at High Altitude....................................................132 Oil Filters..........................................................................................................132 Diesel Engine Coolant (engine without wet sleeve cylinder liners)....................................................133 Water Quality for Mixing with Coolant Concentrate....................................................................133 Operating in Warm Temperature Climates...............................................................................134 Testing Coolant Freeze Point.........................................................................................134 Disposing of Coolant.................................................................................................135 Alternative and Synthetic Lubricants.................................................................................135 Hydraulic and Hydrostatic Oil........................................................................................136 Hydrostatic Planetary Gear Case Oil..................................................................................137 Grease...............................................................................................................138 Lubricant Storage....................................................................................................138 Mixing of Lubricants.................................................................................................139 Maintenance—Periodic Maintenance.........................................................................................140 Service Machine at Specified Intervals...............................................................................140 Check Hour Meter Regularly...........................................................................................140 Fuel Tank............................................................................................................140 Diesel Exhaust Fluid (DEF) Tank......................................................................................140 Raising and Blocking Machine.........................................................................................142 Raising Operator's Station...........................................................................................142 Opening and Closing Engine Cover.....................................................................................143 Engine Side Panels—Remove and Install................................................................................144 Footwell Removal.....................................................................................................145 Footwell Cleanout....................................................................................................146 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..........................................................147 Service Intervals....................................................................................................147 Required Parts.......................................................................................................149 Maintenance—As Required..................................................................................................150 Check and Clean Cooling Package......................................................................................150 Replace Cab Fresh Air and Recirculation Air Filters—If Equipped......................................................151 Check Fuel Tank Breather.............................................................................................151 Replace Primary and Secondary Engine Air Filter Elements.............................................................152 Check and Drain Primary Fuel Filter and Water Separator..............................................................154 Drain Water and Sediment From Fuel Tank..............................................................................155 Check Accessory Drive Belt...........................................................................................155 Check and Adjust Steering Mistracking................................................................................156 Service Exhaust Filter...............................................................................................156 Maintenance—Every 10 Hours or Daily......................................................................................158 Check Engine Oil Level...............................................................................................158 Check Hydraulic Oil Level............................................................................................159 Check Coolant Level..................................................................................................159 Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage...............................................160 Maintenance—Initial Service—50 Hours.....................................................................................161 Drain and Refill Hydrostatic Planetary Gear Case Oil.................................................................161 Maintenance—Every 50 Hours...............................................................................................162 Check and Clean Dust Unloader Valve..................................................................................162 Check Track Tension..................................................................................................163 Maintenance—Every 250 Hours..............................................................................................165 Take Engine Oil Sample...............................................................................................165 Maintenance—Every 500 Hours..............................................................................................166 Drain and Refill Engine Oil and Replace Filter.......................................................................166 Replace Primary Fuel Filter and Water Separator......................................................................167 Replace Final Fuel Filter............................................................................................168 Replace Hydraulic Oil Reservoir Breather.............................................................................168 Take Fluid Samples...................................................................................................168 Maintenance—Every 1000 Hours.............................................................................................169 Check Coolant Condition..............................................................................................169 Replace Fuel Tank Breather...........................................................................................169 Drain and Refill Hydraulic Oil and Replace Hydraulic Oil Filter......................................................170 Drain and Refill Hydrostatic Planetary Gear Case Oil.................................................................171 Maintenance—Every 1500 Hours.............................................................................................173 Check and Adjust Engine Valve Lash...................................................................................173 Maintenance—Every 2000 Hours.............................................................................................174 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter.................................................................174 Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter................................................................174 Maintenance—Every 4000 Hours.............................................................................................175 Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter..............................................................175 Replace Diesel Exhaust Fluid (DEF) Header Suction Filter.............................................................175 Replace Diesel Exhaust Fluid (DEF) Baffle............................................................................175 Clean Diesel Exhaust Fluid (DEF) Tank................................................................................175 Maintenance—Every 6000 Hours.............................................................................................176 Drain and Refill Cooling System......................................................................................176 Miscellaneous—Machine....................................................................................................179 Bleed Fuel System....................................................................................................179 Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump................................................179 Do Not Service Control Valves, Cylinders, Pumps, or Motors...........................................................179 Precautions for Alternator and Regulator.............................................................................179 Handling, Checking, and Servicing Batteries Carefully................................................................180 Using Battery Charger................................................................................................181 Using Booster Batteries—12-Volt System...............................................................................182 Removing Battery.....................................................................................................182 Replacing Battery....................................................................................................184 Welding on Machine...................................................................................................184 Keep Electronic Control Unit Connectors Clean........................................................................184 JDLink™ Machine Monitoring System (MMS)—If Equipped..................................................................184 Remove and Install Halogen Bulbs.....................................................................................185 Remove and Install Light-Emitting Diode (LED) Lights.................................................................185 Adding Rear Counterweights...........................................................................................187 Replacing Accessory Drive Belt.......................................................................................187 Replacing Seat Belt..................................................................................................188 Replacing Fuses......................................................................................................189 Replacing Glow Plug Fuse.............................................................................................192 Track Sag General Information........................................................................................193 Hardware Torque Specifications.......................................................................................193 Unified Inch Bolt and Screw Torque Values............................................................................193 Metric Bolt and Screw Torque Values..................................................................................194 Miscellaneous—Operational Checkout.......................................................................................196 Operational Checkout.................................................................................................196 Diagnostic Trouble Code Check....................................................................................196 Operational Checks—Switched Power OFF, Engine OFF Checks.........................................................196 Operational Checks—Switched Power ON, Engine OFF Checks..........................................................199 Operational Checks—Switched Power ON, Engine ON Checks...........................................................201 Miscellaneous—Troubleshooting............................................................................................215 Troubleshooting Procedure............................................................................................215 Engine...............................................................................................................215 Electrical System....................................................................................................217 Hydraulic System.....................................................................................................219 Miscellaneous—Machine Storage............................................................................................222 Prepare Machine for Storage..........................................................................................222 Monthly Storage Procedure............................................................................................222 Preparing Engine for Long-Term Storage...............................................................................223 Removing Engine From Long-Term Storage...............................................................................224 Miscellaneous—Machine Numbers............................................................................................226 Record Product Identification Number (PIN)...........................................................................226 Record Engine Serial Number..........................................................................................226 Keep Proof of Ownership..............................................................................................226 Keep Machines Secure.................................................................................................226 Miscellaneous—Specifications.............................................................................................227 331G Machine Dimensions..............................................................................................227 331G Machine Specifications..........................................................................................229 331G Drain and Refill Capacities.....................................................................................229 333G Machine Dimensions..............................................................................................230 333G Machine Specifications..........................................................................................233 333G Drain and Refill Capacities.....................................................................................233 Rated Operating Capacity.............................................................................................234 Pallet Fork Lift Chart...............................................................................................234 Eurasian Economic Union..............................................................................................234 Machine Design Life..................................................................................................235 Page Number.................................................................................................................. 17 Section 1-1.............................................................................................................. 21 Section 1-2.............................................................................................................. 22 Section 1-3.............................................................................................................. 32 Section 1-4.............................................................................................................. 38 Section 1-5.............................................................................................................. 42 Section 2-1.............................................................................................................. 50 Section 2-2.............................................................................................................. 71 Section 2-3..............................................................................................................107 Section 2-4..............................................................................................................115 Section 3-1..............................................................................................................123 Section 3-2..............................................................................................................140 Section 3-3..............................................................................................................150 Section 3-4..............................................................................................................158 Section 3-5..............................................................................................................161 Section 3-6..............................................................................................................162 Section 3-7..............................................................................................................165 Section 3-8..............................................................................................................166 Section 3-9..............................................................................................................169 Section 3-10.............................................................................................................173 Section 3-11.............................................................................................................174 Section 3-12.............................................................................................................175 Section 3-13.............................................................................................................176 Section 4-1..............................................................................................................179 Section 4-2..............................................................................................................196 Section 4-3..............................................................................................................215 Section 4-4..............................................................................................................222 Section 4-5..............................................................................................................226 Section 4-6..............................................................................................................227
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