John Deere 544K Loader Parts Catalog Manual PDF DOWNLOAD

John Deere 544K Loader Parts Catalog Manual

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John Deere 544K Loader Parts Catalog Manual

Language : English
Pages : 1084
Size : 177 MB
Downloadable : Yes
Format : PDF
Serial No : PC10057

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Table of Contents:

John Deere 544K Loader Parts Catalog Manual

01 Wheels & Tires & Tracks
0110 Powered Wheels, Tires & Fastenings ……………………………………………………………………………………………………………………………………….. 84
02A Axles, Differentials & Suspension Systems
0201 Drive Axle Hsg & Support (Inc. Final Drives) …………………………………………………………………………………………………………………………….. 88
0242 Axle Mounting Parts……………………………………………………………………………………………………………………………………………………………….. 94
0263 Lines, Hoses & Fittings …………………………………………………………………………………………………………………………………………………………. 100
0278 Axle Temperature Sensor ……………………………………………………………………………………………………………………………………………………… 110
02B Front Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19528-YZ19528
0200B Front Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19528 ………………………………………………………………………………….. 112
02C Rear Axle with Standard Differential – 1200 Series TeamMate™ IV YZ19529-YZ19529
0200C Rear Axle with Standard Differential – 1200 Series TeamMate™ IV YZ19529 ……………………………………………………………………………. 132
02D Rear Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19530-YZ19530
0200D Rear Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19530 ………………………………………………………………………………….. 152
03 Transmission
0325 Input Drive Shafts & U-joints………………………………………………………………………………………………………………………………………………….. 172
0342 Transmission Mounting Parts ………………………………………………………………………………………………………………………………………………… 176
0350 Gears, Shafts & Power Shift Clutches …………………………………………………………………………………………………………………………………….. 180
0351 Gears, Shafts, Bearings & Seals ……………………………………………………………………………………………………………………………………………. 220
0363 Trans. Oil Lines …………………………………………………………………………………………………………………………………………………………………… 222
04 Engine 6068HDW74-RE535139
0400 Engine 6068HDW74 …………………………………………………………………………………………………………………………………………………………….. 228
05 Engine Auxiliary System
0505 Cold Weather Starting Aids …………………………………………………………………………………………………………………………………………………… 364
0511 Radiator & Fan Shroud …………………………………………………………………………………………………………………………………………………………. 374
0512 Fan…………………………………………………………………………………………………………………………………………………………………………………….. 388
0515 Engine Speed Controls…………………………………………………………………………………………………………………………………………………………. 402
0520 Intake System ……………………………………………………………………………………………………………………………………………………………………… 404
0530 External Exhaust Systems…………………………………………………………………………………………………………………………………………………….. 408
0540 Engine Mounting………………………………………………………………………………………………………………………………………………………………….. 412
0560 External Fuel Supply Systems……………………………………………………………………………………………………………………………………………….. 414
09 Steering System
0930 Emergency Steering …………………………………………………………………………………………………………………………………………………………….. 424
0962 Steering Valve & Control……………………………………………………………………………………………………………………………………………………….. 432
0963 Steering Lines, Hoses & Fittings…………………………………………………………………………………………………………………………………………….. 444
0965 Steering Cylinders ……………………………………………………………………………………………………………………………………………………………….. 448
0974 Wiring Harness & Switches …………………………………………………………………………………………………………………………………………………… 458
10 Service Brakes
1062 Service Brake Valve……………………………………………………………………………………………………………………………………………………………… 462
1063 Service Brake Links, Hoses & Fittings…………………………………………………………………………………………………………………………………….. 464
1064 Reservoir & Accumulator ………………………………………………………………………………………………………………………………………………………. 466
11 Parking Brakes
1115 Controls Linkage ………………………………………………………………………………………………………………………………………………………………….. 468
13 Miscellaneous Vehicle
1322 Decals & Trademarks …………………………………………………………………………………………………………………………………………………………… 472
1330 Shipping & Packaging…………………………………………………………………………………………………………………………………………………………… 484
1369 Greases, Oils, Fuels & Coolants…………………………………………………………………………………………………………………………………………….. 486
1370 Lubrication Systems …………………………………………………………………………………………………………………………………………………………….. 488
15 Equipment Attaching
1520 Hitches & Hitch Pins …………………………………………………………………………………………………………………………………………………………….. 490
16 Vehicle Electrical Systems
1671 Batteries, Support & Cables ………………………………………………………………………………………………………………………………………………….. 498
1672 Alternator, Regulator & Charging System Wiring………………………………………………………………………………………………………………………. 502
PC10057 (K.1) 544K Loader 43
544K Loader
Table of Contents – Continued
1673 Vehicle Lighting System………………………………………………………………………………………………………………………………………………………… 510
1674 Wiring Harness & Switches …………………………………………………………………………………………………………………………………………………… 544
1676 Instruments & Indicators ……………………………………………………………………………………………………………………………………………………….. 600
17 Frame Chassis Or Supporting Structure
1741 Engine Or Main Frame …………………………………………………………………………………………………………………………………………………………. 602
1743 Hinges, Yokes & Gudgeons…………………………………………………………………………………………………………………………………………………… 606
1746 Frame Bottom Guards ………………………………………………………………………………………………………………………………………………………….. 608
1749 Chassis Weights ………………………………………………………………………………………………………………………………………………………………….. 612
18 Operator’s Station
1807 Special Noise Control Items ………………………………………………………………………………………………………………………………………………….. 614
1810 Operator Enclosure………………………………………………………………………………………………………………………………………………………………. 616
1811 ROPS, FOPS, OPS, Or Body Frame………………………………………………………………………………………………………………………………………. 624
1812 Platform ……………………………………………………………………………………………………………………………………………………………………………… 640
1813 Body Sides, Doors, Shields And Glazing…………………………………………………………………………………………………………………………………. 644
1814 Windshield & Wipers…………………………………………………………………………………………………………………………………………………………….. 646
1816 Instrument & Control Mounting Structure ………………………………………………………………………………………………………………………………… 650
1821 Seat And Seat Belts……………………………………………………………………………………………………………………………………………………………… 664
1822 Steps & Handholds ………………………………………………………………………………………………………………………………………………………………. 680
1831 Heater, Hoses & Controls ……………………………………………………………………………………………………………………………………………………… 686
1832 Air Cond System Compressor & Drive ……………………………………………………………………………………………………………………………………. 694
1833 Condenser, Evaporator & Lines……………………………………………………………………………………………………………………………………………… 698
1835 Pressurizer………………………………………………………………………………………………………………………………………………………………………….. 708
19 Sheet Metal & Styling
1911 Hood & Hood Supports …………………………………………………………………………………………………………………………………………………………. 712
1912 Engine Sideshields ………………………………………………………………………………………………………………………………………………………………. 714
1913 Miscellaneous Shields ………………………………………………………………………………………………………………………………………………………….. 718
1927 Fenders………………………………………………………………………………………………………………………………………………………………………………. 726
20 Safety, Convenience & Miscellaneous
2001 Radio …………………………………………………………………………………………………………………………………………………………………………………. 736
2002 Mirror …………………………………………………………………………………………………………………………………………………………………………………. 744
2003 Fire Extinguisher………………………………………………………………………………………………………………………………………………………………….. 750
2004 Warning Devices Including Horn & Reverse Alarm …………………………………………………………………………………………………………………… 752
2007 Sun Visor ……………………………………………………………………………………………………………………………………………………………………………. 764
2008 Reflectors & SMV Sign …………………………………………………………………………………………………………………………………………………………. 766
2013 Anti-Theft ……………………………………………………………………………………………………………………………………………………………………………. 768
21 Vehicle Main Hydraulic System
2161 Hydraulic Pumps & Drives …………………………………………………………………………………………………………………………………………………….. 770
2162 Hydraulic Selective Control & Load Holding Valves ………………………………………………………………………………………………………………….. 780
2163 Hydraulic Lines & Hoses……………………………………………………………………………………………………………………………………………………….. 788
2164 Hydraulic Reservoir, Filter & Cooler………………………………………………………………………………………………………………………………………… 792
26 Global Vehicle Communication
2601 Communication Controller …………………………………………………………………………………………………………………………………………………….. 801
2602 Antennas and Cables …………………………………………………………………………………………………………………………………………………………… 812
31 Loader
3101 Cutting Edge ……………………………………………………………………………………………………………………………………………………………………….. 816
3102 Bucket (Including Teeth) ……………………………………………………………………………………………………………………………………………………….. 832
3103 Forks………………………………………………………………………………………………………………………………………………………………………………….. 856
3104 Attachment Coupler ……………………………………………………………………………………………………………………………………………………………… 862
3141 Main Frame…………………………………………………………………………………………………………………………………………………………………………. 878
3143 Moveable Frame………………………………………………………………………………………………………………………………………………………………….. 884
3145 Bucket Loader Linkage …………………………………………………………………………………………………………………………………………………………. 896
3162 Control & Load Holding Valves ………………………………………………………………………………………………………………………………………………. 906
44 544K Loader PC10057 (K.1)
544K Loader
Table of Contents – Continued
3163 Lines, Hoses & Fittings …………………………………………………………………………………………………………………………………………………………. 994
3165 Hydraulic Cylinders…………………………………………………………………………………………………………………………………………………………….. 1030
3166 Automatic Control Function …………………………………………………………………………………………………………………………………………………. 1048

Description:

John Deere 544K Loader Parts Catalog Manual

• To the Customer The part numbers in this parts catalog were correct at the time your catalog was published. It is our policy to constantly improve our machines, and therefore, part numbers may change. When ordering parts, verify part numbers through your dealer. SI Units of Measure Metric dimensions are given, where applicable, throughout this parts catalog.
• Bolt and Cap Screw Strength Identification Bolts and cap screws required to have high-strength qualities equivalent to SAE grade 8 are identified throughout this catalog by the description HS SAE 8 (10.9 for metric). All standard bolts and cap screws are SAE grade 5 (metric 8.8) or lower. Serial Number Listing Information Serial number information is listed to show on which machines each part can be used; for example: – The part can be used on all products.
• 000000 – The part can be used on products beginning with the serial number listed. – 000000 The part can be used on products up to and including the serial number listed. 000000 – 000000 The part can be used on products between and including the serial number listed. When XXXXXX’s are listed in place of a serial number, a serial number change was made, but the exact serial number was not available when the catalog was produced.
• If product identification numbers or serial numbers are required for warranty claims or correspondence pertaining to this product, it is extremely important that all characters be furnished. This point cannot be overemphasized. Direction Arrow Arrows are used with illustrations to indicate the front of the unit. “Right-Hand” and “Left-Hand” sides are determined by facing in direction of machine forward travel. Box-enclosed Illustrations A key number, shown in the parts list, is assigned to a box enclosing all parts sold as a service assembly
• . A box not keyed includes non-current parts. Complete Goods Listings Complete Goods are listed in bold face type. Order separately. Do not include on replacement part order. Orientation of Engine “Right Hand” and “Left Hand” sides are determined by standing at the flywheel and facing the engine. John Deere Reman Components The service parts listed in this catalog are intended for the repair of original equipment components. Although most service parts may be used to repair remanufactured components, the remanufacturing process may change parts sufficiently so that service parts are inadequate or not