Kawasaki 70Z6 / 80Z6 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Kawasaki 70Z6 / 80Z6 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Kawasaki 70Z6 / 80Z6 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 398
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Kawasaki 70Z6 / 80Z6 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

93108-00733 1
INTRODUCTION 2
INDEX 3
CONTENTS 5
MACHINE NUMBERS 9
SAFETY 11
Recognize Safety Information 11
Understand Signal Words 11
Follow Safety Instructions 12
Prepare for Emergencies 13
Wear Protective Clothing 13
Protect Against Noise 14
Inspect Machine 14
General Precautions for Cab 15
Use Handrails and Steps 16
Never Ride Attachment 16
Adjust Operator’s Seat 16
Ensure Safety Before Rising from or Leaving Operator’s Seat 17
Fasten Your Seat Belt 17
Move and Operate Machine Safely 18
Handle Starting Aids Safely 18
Operate Only from Operator’s Seat 19
Jump Starting 19
Investigate Job Site Beforehand 20
Equipment of Head Guard, ROPS, FOPS 21
Provide Signals for Jobs Involving Multiple Machines 21
Keep Riders Off Machine 22
Drive Safely 22
Drive Machine Safely (Work Site) 23
Drive Safely with Bucket Loaded 24
Drive on Snow Safely 24
Travel on Public Roads Safely 25
Avoid Injury from Rollaway Accidents 25
Avoid Accidents from Backing Up and Turning 26
Avoid Positioning Bucket or Attachment Over Anyone 27
Avoid Tipping 27
Never Undercut a High Bank 28
Dig with Caution 28
Perform Truck Loading Safely 28
Avoid Power Lines 29
Precautions for Operation 29
Precautions for Lightning 29
Object Handling 30
Protect Against Flying Debris 30
Park Machine Safely 31
Avoid Injury from Attachment Falling Accident 31
Transport Safely 32
Handle Fluids Safely−Avoid Fires 33
Practice Safe Maintenance 34
Warn Others of Service Work 35
Support Machine Properly 35
Stay Clear of Moving Parts 36
Support Maintenance Properly 36
Prevent Parts from Flying 37
Prevent Burns 37
Replace Rubber Hoses Periodically 38
Avoid High-Pressure Fluids 38
Prevent Fires 39
Evacuating in Case of Fire 41
Beware of Exhaust Fumes 41
Precautions for Welding and Grinding 41
Avoid Heating Near Pressurized Fluid Lines 42
Avoid Applying Heat to Lines Containing Flammable Fluids 42
Precautions for Handling Accumulator and Gas Damper 42
Remove Paint Before Welding or Heating 43
Beware of Asbestos and Silicon Dust and Other Contamination 43
Prevent Battery Explosions 44
Service Air Conditioning System Safely 44
Handle Chemical Products Safely 45
Dispose of Waste Properly 45
Precautions for Communication Terminal 46
Precaution for Communication Terminal Equipment 47
SAFETY SIGNS 49
COMPONENTS NAME 59
Components Name 59
GETTING ON/OFF THE MACHINE 60
Getting ON/OFF the Machine 60
OPERATOR’S STATION 61
Cab Features 61
Front Console 62
Right Console 63
Fingertip Control Type 63
Multi-Function Joystick Type 64
Monitor Panel 65
Service Indicator (Yellow) 66
Parking Brake Indicator (Red) 67
Brake Oil Low Pressure Indicator (Red) 67
Low Steering Oil Pressure Indicator (Red) (Optional) 67
Transmission Warning Indicator (Red) 68
Discharge Warning Indicator (Red) 68
Engine Trouble Indicator (Red) 68
Overheat Indicator (Red) 69
Engine Oil Low Pressure Indicator (Red) 69
Air Filter Restriction Indicator (Red) 69
Preheat Indicator (Yellow) 70
Emergency Steering Indicator (Yellow) (Optional) 70
Seat Belt Indicator (Red) 71
Hydraulic Oil Temperature Indicator (Red) 71
Transmission Oil Temperature Indicator (Red) 71
Coolant Temperature Gauge 72
Fuel Gauge 72
Transmission Oil Temperature Gauge 72
Turn Signal Indicator (Green) 73
High Beam Indicator (Blue) 73
Work Light Indicator (Yellow) 73
Clearance Light Indicator (Green) 74
Control Lever Lock Indicator (Red) 74
Power Mode Indicator (Blue) 74
Maintenance Indicator 75
Forward/Reverse Selector Switch Indicator (Green) (Optional) 75
Fan Reverse Rotation Indicator (Green) (Optional) 75
Monitor Display 76
Forward/Reverse and Shift Position Indicator 77
Speedometer 79
Ride Control Indicator (Optional) 80
ECO Indicator 80
Machine Information Display 81
Shifting Item to be Indicated on Machine Information Display 82
Resetting of Oil Change and Filter Replacement Intervals 86
Hydraulic Oil Change Interval Hour Meter 86
Hydraulic Oil Filter 1 Replacement Interval Hour Meter 87
Hydraulic Oil Filter 2 Replacement Interval Hour Meter 88
Transmission Oil Change Interval Hour Meter 89
Transmission Oil Filter Replacement Interval Hour Meter 90
Engine Oil Change Interval Hour Meter 91
Engine Oil Filter Replacement Interval Hour Meter 92
Fuel Filter Replacement Interval Hour Meter 93
Axle Oil Change Interval Hour Meter 94
Clock Setting Mode 95
Clock (24H) Setting Procedures 95
Switches, Steering Wheel and Pedals 96
Forward/Reverse Lever/ Shift Switch 97
Forward/Reverse Lever 97
Shift Switch 97
Neutral Lever Lock (for the Forward/Reverse Lever) 98
Steering 98
Horn Switch 98
Turn Signal Lever 99
Light Switch 100
High-Low Beam Switch 101
Key Switch 101
Wiper Switch 102
Wiper Operation 102
Front/Rear Wiper Switch 103
Hazard Switch 104
Work Light Switch 105
Parking Brake Switch 106
Accelerator Pedal 107
Brake Pedal 107
Service Brake 107
Clutch Cut Off Brake 107
Tilt Lever 108
Travel Mode Selector 109
Clutch Cut Position Switch 110
Shift Change Delay Mode Switch (Optional) 111
Right Console / Switches 112
Fingertip Control Type 112
Control Lever 113
Right Console / Switches 115
Multi-Function Joystick Type 115
Multi-Function Joystick Lever 116
Control Lever Lock Switch 117
Armrest Adjust Handle 118
1st Speed Fixed Switch 119
Power Mode Switch 120
Quick Power Switch 121
Hold Switch 122
DSS (Down Shift Switch) 123
Ride Control Switch (Optional) 124
AUTO 124
OFF 124
Fan Reverse Rotation Switch (Optional) 125
Manual Operation 125
AUTO 126
Forward/Reverse Selector Switch (Optional) 127
Operational Procedure 127
Emergency Steering Operation Check Switch (Optional) 128
Dual Lift Arm Auto Leveler (Optional) 129
Cigar Lighter 130
Using Cigar Lighter 130
Using Cigar Lighter Port as External Power Source 130
Ash Tray 131
Auto Air Conditioner 132
Feature 132
Components Name 133
Controller Part Name and Function 134
Defroster Operation 138
Cool Head/Warm Feet Operation 138
Tips for Optimal Air Conditioner Usage 139
For Rapid Cooling 139
For Rapid Warming 139
When Windows Become Clouded 140
Off-Season Air Conditioner Maintenance 140
Adjusting Operator’s Seat (Mechanical Suspension Type Seat) 141
Adjusting Operator’s Seat (Mechanical Suspension Type Seat) (Optional) 143
Adjusting Operator’s Seat (Air Suspension Type Seat) (Optional) 146
Components Name 146
Rear Tray 151
Electric Power Output (Optional) 151
Fuse Box 152
Fuse Box A 153
Fuse Box B 153
Hot/Cool Box 154
Tray and Drink Holder 154
Cab 155
Front Room Light 157
Rear Room Light 157
Sun Visor 158
Emergency Exit 158
Coat Hook 158
Upper Switch Panel (Optional) 159
Rotary Light Switch (Optional) 159
AM/FM Radio Operation 160
Audio Input 163
Outside Rear View Mirror 164
Room Rear View Mirror 164
Cab Door 164
Door Open/Close Lever 165
Window Open/Close Levers 165
When Fully Opening the Left Door 166
Cab Door Release Lever 166
Battery Disconnect Switch (Optional) 167
Switch Operation 168
Articulation Lock Bar 169
Towing Pin 170
Inspection/Maintenance Side Access Cover 171
Rear Grille 172
Steps 173
Tool Box 173
Vandal-Proof Devices 174
Seat Belt 176
Seat Belt 176
Seat Pocket 176
BREAK-IN 177
Break-in Operation for New Machine 177
OPERATING ENGINE 179
Inspect Machine Daily Before Starting 179
Check Before Starting 181
Starting Engine 183
Starting in Cold Weather 185
Check After Starting 186
Using Booster Batteries 187
Warming Up Operation 189
Warming Up Operation in Cold Weather 190
Stopping Engine 192
DRIVING MACHINE 193
Driving the Machine 193
Starting to Move 194
Power Mode Switch 198
Shift Change Delay Mode (Optional) 199
Parking Brake Switch 200
Drive Speed Change 201
Changing Forward/Reverse Drive Direction 201
Steering Wheel 202
Emergency Steering (Optional) 203
Stop and Restart of Driving 204
Precautions for Driving on Slopes 207
Precautions to be Taken if Machine Failure Occurs 208
Stop the Machine 209
Parking 211
Emergency Evacuation 212
OPERATING MACHINE 213
Control Lever 213
Control Lever Lock Switch 216
Clutch Cut Position Switch 217
Ride Control Switch (Optional) 218
Lift Arm Kick Out 220
Dual Lift Arm Auto Leveler (Optional) 221
Bucket Auto Leveler 222
Before Operation 224
Precautions for Operation 224
Ensure Safety When Operating on Road Shoulders 224
Avoid Overloading 225
Avoid Rapid Steering Changes and/or Sudden Braking 225
Avoid Operation with Biased Loads 225
Excavation 226
Grading 228
Loading 229
Dozing 232
Scooping 232
Removing Snow 233
Lifting Wheel Loader 233
Precautions for After Operations 234
TRANSPORTING 237
Transporting by Road 237
Transporting by Trailer 237
Loading / Unloading on Trailer 238
Fastening Machine for Transporting 240
Transporting Wheel Loader (Urgent Situation) 241
Towing Method 245
Lifting Machine 246
MAINTENANCE 247
Correct Maintenance and Inspection Procedures 247
Check the Hour Meter Regularly 249
Layout 250
Preparations for Inspection and Maintenance 253
Lock Frames 255
Inspection/Maintenance Access Side Cover 256
Rear Grille 257
Maintenance Guide 258
Periodic Replacement of Parts 264
Kind of Oils 265
A Greasing 268
B Engine 273
C Power Train 279
D Hydraulic System 286
Inspection and Maintenance of Hydraulic Equipment 286
E Fuel System 304
F AIR CLEANER 312
G Cooling System 314
H Electrical System 319
I Brake System 328
J Tire 332
Removal and Installation of Tire 337
K Air Conditioner 338
M Miscellaneous 345
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 363
Maintenance Under Special Environmental Conditions 363
Precautions for Maintenance During Cold Weather Season 364
STORAGE 367
Storing the Machine 367
TROUBLESHOOTING 371
SPECIFICATIONS 377
Specifications 377
OPTIONAL ATTACHMENTS 379
Hydraulic Type Quick Coupler Operation 379
Log Grapple Operation 382
Part Locations 382
Operation 382
Clamp Arm Control Lever 382
Loading and Unloading 383
Working Position 385
General Work 385
Carrying Position 385
Picking Up Operation (One log) 386
Truck Loading 387
INDEX 393