Komastu Hydraulic Excavator PC700LC -11E0 Shop Manual(UENBM00513) – PDF DOWNLOAD

Komastu Hydraulic Excavator PC700LC -11E0 Shop Manual(UENBM00513) – PDF DOWNLOAD

DESCRIPTION:

Komastu Hydraulic Excavator PC700LC -11E0 Shop Manual(UENBM00513) – PDF DOWNLOAD

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

TABLE OF CONTENTS:

Komastu Hydraulic Excavator PC700LC -11E0 Shop Manual(UENBM00513) – PDF DOWNLOAD

INDEX
00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-19
FOREWORD, SAFETY, BASIC INFORMATION 00-25
HOW TO READ THE SHOP MANUAL 00-25
SAFETY NOTICE FOR OPERATION 00-27
PRECAUTIONS TO PREVENT FIRE 00-35
ACTIONS IF FIRE OCCURS 00-37
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-38
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-39
METHOD FOR CHECKING ENGINE TYPE 00-40
PRECAUTIONS FOR DEF 00-42
STORE AdBlue/DEF 00-43
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-44
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-47
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-54
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-56
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-57
PRACTICAL USE OF KOMTRAX 00-58
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-59
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-63
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-67
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-68
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-70
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-71
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-73
HOW TO READ ELECTRICAL WIRE CODE 00-74
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-78
STANDARD TIGHTENING TORQUE TABLE 00-81
CONVERSION TABLE 00-88
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
WORKING RANGE DRAWINGS 01-12
SPECIFICATIONS 01-14
WEIGHT TABLE 01-20
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-23
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-5
UREA SCR SYSTEM10-11
LAYOUT DRAWING OF UREA SCR SYSTEM 10-11
UREA SCR SYSTEM DIAGRAM 10-16
FUNCTION OF UREA SCR SYSTEM 10-17
COMPONENT PARTS OF UREA SCR SYSTEM 10-38
BOOT-UP SYSTEM 10-47
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-47
SYSTEM OPERATING LAMP SYSTEM 10-48
BATTERY DISCONNECT SWITCH 10-50
ENGINE SYSTEM 10-51
LAYOUT DRAWING OF ENGINE SYSTEM 10-51
ENGINE CONTROL SYSTEM 10-53
AUTO-DECELERATION SYSTEM 10-56
AUTOMATIC LOW IDLE SYSTEM 10-58
INDEX 00 INDEX AND FOREWORD
00-2 PC700LC-11E0
ENGINE AUTOMATIC WARM-UP SYSTEM 10-60
OVERHEAT PREVENTION SYSTEM 10-63
TURBOCHARGER PROTECTION SYSTEM 10-65
AUTOMATIC IDLE STOP SYSTEM 10-67
COMPONENT PARTS OF ENGINE SYSTEM 10-70
COOLING SYSTEM 10-88
LAYOUT DRAWING OF COOLING SYSTEM 10-88
FAN SPEED CONTROL SYSTEM OF HYDRAULIC FAN 10-90
ENGINE OUTPUT CONTROL SYSTEM OF HYDRAULIC FAN 10-92
FAN REVERSE ROTATION SYSTEM OF HYDRAULIC FAN 10-94
COMPONENT PARTS OF COOLING SYSTEM 10-95
CONTROL SYSTEM10-110
LAYOUT DRAWING OF CONTROL SYSTEM 10-110
MACHINE MONITOR SYSTEM 10-112
KomVision SYSTEM 10-114
KOMTRAX SYSTEM10-118
COMPONENT PARTS OF CONTROL SYSTEM10-119
HYDRAULIC SYSTEM10-155
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-155
OLSS 10-158
ENGINE AND PUMP COMBINED CONTROL SYSTEM10-170
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-175
WORK EQUIPMENT SYSTEM 10-227
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-227
ONE-TOUCH POWER MAXIMIZING SYSTEM 10-233
MACHINE PUSH-UP SYSTEM10-235
PPC LOCK SYSTEM 10-237
WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM 10-238
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM10-240
SWING SYSTEM 10-259
LAYOUT DRAWING OF SWING SYSTEM 10-259
SWING CONTROL SYSTEM DIAGRAM 10-262
COMPONENT PARTS OF SWING SYSTEM10-266
TRAVEL SYSTEM10-280
LAYOUT DRAWING OF TRAVEL SYSTEM 10-280
TRAVEL CONTROL SYSTEM DIAGRAM10-284
COMPONENT PARTS OF TRAVEL SYSTEM 10-287
UNDERCARRIAGE AND FRAME10-305
LAYOUT DRAWING OF UNDERCARRIAGE 10-305
WORK EQUIPMENT10-306
STRUCTURE OF WORK EQUIPMENT 10-306
FUNCTION OF WORK EQUIPMENT 10-307
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM10-308
BUCKET CLEARANCE ADJUSTMENT SHIM 10-309
CAB AND ITS ATTACHMENTS 10-310
ROPS CAB 10-310
CAB MOUNT 10-311
CAB TIPPING STOPPER 10-312
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE: PC700LC-11E0 20-9
STANDARD VALUE TABLE FOR MACHINE 20-14
STANDARD VALUE TABLE FOR MACHINE: PC700LC-11E0 20-14
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-31
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-3
ABBREVIATION LIST 30-5
RELATED INFORMATION ON TESTING AND ADJUSTING 30-11
TOOLS FOR TESTING AND ADJUSTING30-11
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-20
ENGINE AND COOLING SYSTEM 30-22
TEST ENGINE SPEED 30-22
TEST BOOST PRESSURE 30-25
TEST EXHAUST GAS TEMPERATURE 30-27
TEST EXHAUST GAS COLOR 30-29
TEST AND ADJUST VALVE CLEARANCE 30-32
TEST COMPRESSION PRESSURE 30-35
TEST BLOWBY PRESSURE 30-38
TEST ENGINE OIL PRESSURE 30-40
TEST EGR VALVE AND VGT OIL PRESSURE 30-42
TEST FUEL PRESSURE 30-44
TEST FUEL RETURN RATE AND LEAKAGE 30-46
BLEED AIR FROM FUEL SYSTEM 30-49
TEST FUEL CIRCUIT FOR LEAKAGE 30-51
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-53
HANDLE NO-INJECTION CRANKING OPERATION 30-54
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-55
CLEAN FUEL DOSER 30-56
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-58
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-64
TEST SCR RELATED FUNCTIONS 30-65
CLEAN AdBlue/DEF TANK 30-91
POWER TRAIN 30-95
TEST SWING CIRCLE BEARING CLEARANCE 30-95
UNDERCARRIAGE AND FRAME 30-96
TEST AND ADJUST TRACK TENSION 30-96
HYDRAULIC SYSTEM 30-98
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-98
TEST AND ADJUST OIL PRESSURE IN WORK EQUIPMENT, SWING, AND TRAVEL CIRCUITS
30-105
TEST AND ADJUST OIL PRESSURE OF CONTROL CIRCUIT 30-120
TEST AND ADJUST PISTON PUMP CONTROL OIL PRESSURE30-122
TEST SERVO PISTON STROKE30-129
TEST OUTLET PRESSURE OF SOLENOID VALVE 30-131
TEST PPC VALVE OUTLET PRESSURE 30-135
TEST PPC SHUTTLE VALVE OUTLET PRESSURE 30-137
ADJUST WORK EQUIPMENT AND SWING PPC VALVES 30-141
TEST AND ADJUST TRAVEL DEVIATION 30-142
TEST COOLING FAN SPEED 30-144
TEST OIL PRESSURE IN FAN PUMP CIRCUIT30-145
TEST FAN PUMP EPC ELECTRIC CURRENT30-146
TEST FAN PUMP EPC SOLENOID VALVE OUTLET PRESSURE 30-147
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT30-148
TEST OIL LEAKAGE 30-150
BLEED AIR FROM HYDRAULIC CIRCUIT 30-155
CAB AND ITS ATTACHMENTS 30-159
TEST CAB TIPPING STOPPER 30-159
METHOD FOR ADJUSTING MIRRORS 30-160
ELECTRICAL SYSTEM 30-165
SET AND OPERATE MACHINE MONITOR30-165
METHOD FOR STARTING UP KOMTRAX TERMINAL 30-228
ADJUST REARVIEW CAMERA ANGLE 30-233
ADJUST KomVision CAMERA ANGLE 30-235
ADJUST KomVision RELATED ITEMS 30-238
INDEX 00 INDEX AND FOREWORD
00-4 PC700LC-11E0
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-257
HANDLE BATTERY DISCONNECT SWITCH 30-258
TEST DIODES 30-259
Pm CLINIC30-260
Pm CLINIC SERVICE 30-260
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
ABBREVIATION LIST 40-13
RELATED INFORMATION ON TROUBLESHOOTING 40-19
GENERAL TROUBLESHOOTING POINTS 40-19
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-20
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-32
CHECKS BEFORE TROUBLESHOOTING 40-34
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-36
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-38
PREPARATION FOR TROUBLESHOOTING OF ELECTRICAL SYSTEM 40-59
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-64
SYMPTOMS OF FAILURE AND TROUBLESHOOTING NUMBERS 40-67
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-71
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-73
CONNECTOR LIST AND LAYOUT 40-76
CONNECTOR CONTACT IDENTIFICATION 40-90
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-130
FUSE LOCATION TABLE 40-136
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC)40-139
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135])40-143
FAILURE CODES TABLE 40-145
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-162
FAILURE CODE [879AKA]40-162
FAILURE CODE [879AKB]40-163
FAILURE CODE [879BKA]40-164
FAILURE CODE [879BKB]40-166
FAILURE CODE [879CKA]40-168
FAILURE CODE [879CKB]40-169
FAILURE CODE [879DKZ]40-170
FAILURE CODE [879EMC] 40-172
FAILURE CODE [879FMC] 40-173
FAILURE CODE [879GKX] 40-174
FAILURE CODE [989L00] 40-176
FAILURE CODE [989M00] 40-177
FAILURE CODE [989N00] 40-178
FAILURE CODE [A1U0N3] 40-179
FAILURE CODE [A1U0N4] 40-181
FAILURE CODE [A900FR]40-183
FAILURE CODE [A900N6] 40-184
FAILURE CODE [A900NY]40-185
FAILURE CODE [AA10NX] 40-186
FAILURE CODE [AB00KE] 40-188
FAILURE CODE [AQ10N3] 40-190
FAILURE CODE [AS00N3]40-192
FAILURE CODE [AS00R2]40-194
FAILURE CODE [AS00R3]40-195
FAILURE CODE [AS00R4]40-196
FAILURE CODE [AS00R5]40-197
FAILURE CODE [AS00R6]40-198
FAILURE CODE [AS00ZK]40-199
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-5
FAILURE CODE [AS10KM]40-200
FAILURE CODE [AS10NR] 40-201
FAILURE CODE [AS10NT] 40-202
FAILURE CODE [B@BAZG] 40-203
FAILURE CODE [B@BAZK]40-204
FAILURE CODE [B@BCNS] 40-206
FAILURE CODE [B@BCZK] 40-207
FAILURE CODE [B@HANS] 40-209
FAILURE CODE [CA115] 40-210
FAILURE CODE [CA122]40-211
FAILURE CODE [CA123]40-213
FAILURE CODE [CA131]40-215
FAILURE CODE [CA132]40-217
FAILURE CODE [CA135]40-219
FAILURE CODE [CA141]40-221
FAILURE CODE [CA144]40-223
FAILURE CODE [CA145]40-225
FAILURE CODE [CA153]40-227
FAILURE CODE [CA154]40-230
FAILURE CODE [CA187]40-233
FAILURE CODE [CA221]40-235
FAILURE CODE [CA222]40-237
FAILURE CODE [CA227]40-239
FAILURE CODE [CA234]40-240
FAILURE CODE [CA238]40-241
FAILURE CODE [CA239]40-243
FAILURE CODE [CA249]40-245
FAILURE CODE [CA256]40-247
FAILURE CODE [CA271]40-249
FAILURE CODE [CA272]40-251
FAILURE CODE [CA273]40-252
FAILURE CODE [CA274]40-254
FAILURE CODE [CA322]40-255
FAILURE CODE [CA323]40-257
FAILURE CODE [CA324]40-259
FAILURE CODE [CA325]40-261
FAILURE CODE [CA331]40-263
FAILURE CODE [CA332]40-265
FAILURE CODE [CA343]40-267
FAILURE CODE [CA351]40-268
FAILURE CODE [CA352]40-269
FAILURE CODE [CA356]40-272
FAILURE CODE [CA357]40-274
FAILURE CODE [CA386]40-276
FAILURE CODE [CA441]40-277
FAILURE CODE [CA442]40-279
FAILURE CODE [CA449]40-280
FAILURE CODE [CA451]40-281
FAILURE CODE [CA452]40-283
FAILURE CODE [CA515]40-285
FAILURE CODE [CA516]40-287
FAILURE CODE [CA553]40-289
FAILURE CODE [CA555]40-290
FAILURE CODE [CA556]40-291
FAILURE CODE [CA559]40-292
FAILURE CODE [CA595]40-297
FAILURE CODE [CA687]40-298
FAILURE CODE [CA689]40-300
INDEX 00 INDEX AND FOREWORD
00-6 PC700LC-11E0
FAILURE CODE [CA691]40-302
FAILURE CODE [CA692]40-304
FAILURE CODE [CA697]40-306
FAILURE CODE [CA698]40-307
FAILURE CODE [CA731]40-308
FAILURE CODE [CA778]40-309
FAILURE CODE [CA1117] 40-312
FAILURE CODE [CA1664] 40-313
FAILURE CODE [CA1669] 40-317
FAILURE CODE [CA1673] 40-318
FAILURE CODE [CA1677] 40-319
FAILURE CODE [CA1678] 40-320
FAILURE CODE [CA1682] 40-321
FAILURE CODE [CA1683] 40-323
FAILURE CODE [CA1684] 40-325
FAILURE CODE [CA1686] 40-327
FAILURE CODE [CA1691] 40-328
FAILURE CODE [CA1694] 40-331
FAILURE CODE [CA1695] 40-333
FAILURE CODE [CA1696] 40-334
FAILURE CODE [CA1712] 40-336
FAILURE CODE [CA1713] 40-339
FAILURE CODE [CA1714] 40-342
FAILURE CODE [CA1715] 40-343
FAILURE CODE [CA1776] 40-344
FAILURE CODE [CA1777] 40-347
FAILURE CODE [CA1843] 40-350
FAILURE CODE [CA1844] 40-352
FAILURE CODE [CA1879] 40-355
FAILURE CODE [CA1881] 40-358
FAILURE CODE [CA1883] 40-360
FAILURE CODE [CA1885] 40-364
FAILURE CODE [CA1887] 40-366
FAILURE CODE [CA1921] 40-368
FAILURE CODE [CA1922] 40-371
FAILURE CODE [CA1923] 40-376
FAILURE CODE [CA1924] 40-378
FAILURE CODE [CA1925] 40-380
FAILURE CODE [CA1927] 40-382
FAILURE CODE [CA1928] 40-384
FAILURE CODE [CA1942] 40-386
FAILURE CODE [CA1963] 40-387
FAILURE CODE [CA1977] 40-391
FAILURE CODE [CA1993] 40-394
FAILURE CODE [CA2185] 40-397
FAILURE CODE [CA2186] 40-399
FAILURE CODE [CA2249] 40-401
FAILURE CODE [CA2265] 40-402
FAILURE CODE [CA2266] 40-404
FAILURE CODE [CA2271] 40-406
FAILURE CODE [CA2272] 40-408
FAILURE CODE [CA2349] 40-410
FAILURE CODE [CA2353] 40-412
FAILURE CODE [CA2357] 40-414
FAILURE CODE [CA2381] 40-415
FAILURE CODE [CA2382] 40-417
FAILURE CODE [CA2383] 40-419
FAILURE CODE [CA2386] 40-421
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-7
FAILURE CODE [CA2387] 40-423
FAILURE CODE [CA2555] 40-424
FAILURE CODE [CA2556] 40-426
FAILURE CODE [CA2637] 40-428
FAILURE CODE [CA2639] 40-430
FAILURE CODE [CA2732] 40-432
FAILURE CODE [CA2733] 40-434
FAILURE CODE [CA2741] 40-436
FAILURE CODE [CA2765] 40-437
FAILURE CODE [CA2771] 40-438
FAILURE CODE [CA2777] 40-444
FAILURE CODE [CA2878] 40-447
FAILURE CODE [CA2881] 40-450
FAILURE CODE [CA2976] 40-453
FAILURE CODE [CA3133] 40-455
FAILURE CODE [CA3134] 40-457
FAILURE CODE [CA3135] 40-459
FAILURE CODE [CA3142] 40-462
FAILURE CODE [CA3143] 40-463
FAILURE CODE [CA3144] 40-464
FAILURE CODE [CA3146] 40-466
FAILURE CODE [CA3147] 40-467
FAILURE CODE [CA3148] 40-468
FAILURE CODE [CA3151] 40-470
FAILURE CODE [CA3165] 40-475
FAILURE CODE [CA3167] 40-478
FAILURE CODE [CA3229] 40-482
FAILURE CODE [CA3231] 40-485
FAILURE CODE [CA3232] 40-488
FAILURE CODE [CA3235] 40-493
FAILURE CODE [CA3239] 40-495
FAILURE CODE [CA3241] 40-498
FAILURE CODE [CA3242] 40-501
FAILURE CODE [CA3251] 40-504
FAILURE CODE [CA3253] 40-508
FAILURE CODE [CA3254] 40-514
FAILURE CODE [CA3255] 40-518
FAILURE CODE [CA3256] 40-521
FAILURE CODE [CA3311] 40-524
FAILURE CODE [CA3312] 40-527
FAILURE CODE [CA3313] 40-530
FAILURE CODE [CA3314] 40-531
FAILURE CODE [CA3315] 40-532
FAILURE CODE [CA3316] 40-535
FAILURE CODE [CA3317] 40-536
FAILURE CODE [CA3318] 40-537
FAILURE CODE [CA3319] 40-540
FAILURE CODE [CA3321] 40-541
FAILURE CODE [CA3322] 40-542
FAILURE CODE [CA3419] 40-545
FAILURE CODE [CA3421] 40-547
FAILURE CODE [CA3497] 40-549
FAILURE CODE [CA3498] 40-550
FAILURE CODE [CA3543] 40-551
FAILURE CODE [CA3545] 40-556
FAILURE CODE [CA3547] 40-558
FAILURE CODE [CA3558] 40-559
FAILURE CODE [CA3559] 40-561
INDEX 00 INDEX AND FOREWORD
00-8 PC700LC-11E0
FAILURE CODE [CA3562] 40-563
FAILURE CODE [CA3563] 40-565
FAILURE CODE [CA3567] 40-568
FAILURE CODE [CA3568] 40-571
FAILURE CODE [CA3571] 40-575
FAILURE CODE [CA3572] 40-577
FAILURE CODE [CA3574] 40-579
FAILURE CODE [CA3575] 40-582
FAILURE CODE [CA3577] 40-584
FAILURE CODE [CA3578] 40-586
FAILURE CODE [CA3582] 40-588
FAILURE CODE [CA3583] 40-593
FAILURE CODE [CA3596] 40-595
FAILURE CODE [CA3649] 40-599
FAILURE CODE [CA3681] 40-602
FAILURE CODE [CA3682] 40-607
FAILURE CODE [CA3713] 40-613
FAILURE CODE [CA3717] 40-616
FAILURE CODE [CA3718] 40-617
FAILURE CODE [CA3725] 40-618
FAILURE CODE [CA3748] 40-621
FAILURE CODE [CA3751] 40-623
FAILURE CODE [CA3755] 40-625
FAILURE CODE [CA3866] 40-627
FAILURE CODE [CA3867] 40-631
FAILURE CODE [CA3868] 40-634
FAILURE CODE [CA3899] 40-638
FAILURE CODE [CA3911] 40-641
FAILURE CODE [CA3912] 40-645
FAILURE CODE [CA3932] 40-647
FAILURE CODE [CA3933] 40-649
FAILURE CODE [CA3934] 40-651
FAILURE CODE [CA3935] 40-654
FAILURE CODE [CA3936] 40-656
FAILURE CODE [CA4151] 40-658
FAILURE CODE [CA4152] 40-662
FAILURE CODE [CA4155] 40-666
FAILURE CODE [CA4156] 40-668
FAILURE CODE [CA4157] 40-671
FAILURE CODE [CA4158] 40-673
FAILURE CODE [CA4159] 40-675
FAILURE CODE [CA4161] 40-677
FAILURE CODE [CA4162] 40-680
FAILURE CODE [CA4163] 40-683
FAILURE CODE [CA4164] 40-685
FAILURE CODE [CA4165] 40-688
FAILURE CODE [CA4166] 40-691
FAILURE CODE [CA4168] 40-694
FAILURE CODE [CA4169] 40-699
FAILURE CODE [CA4171] 40-704
FAILURE CODE [CA4249] 40-709
FAILURE CODE [CA4251] 40-713
FAILURE CODE [CA4259] 40-717
FAILURE CODE [CA4261] 40-720
FAILURE CODE [CA4277] 40-723
FAILURE CODE [CA4281] 40-727
FAILURE CODE [CA4459] 40-730
FAILURE CODE [CA4461] 40-733
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-9
FAILURE CODE [CA4658] 40-736
FAILURE CODE [CA4731] 40-740
FAILURE CODE [CA4732] 40-741
FAILURE CODE [CA4739] 40-742
FAILURE CODE [CA4768] 40-743
FAILURE CODE [CA4769] 40-745
FAILURE CODE [CA4842] 40-748
FAILURE CODE [CA4952] 40-752
FAILURE CODE [CA5115] 40-754
FAILURE CODE [CA5179] 40-757
FAILURE CODE [CA5181] 40-759
FAILURE CODE [CA5383] 40-761
FAILURE CODE [D110KB]40-763
FAILURE CODE [D163KB]40-765
FAILURE CODE [D195KA]40-767
FAILURE CODE [D195KB]40-769
FAILURE CODE [D19JKZ] 40-771
FAILURE CODE [D811MC] 40-773
FAILURE CODE [D862KA]40-774
FAILURE CODE [D8ALKA] 40-775
FAILURE CODE [D8ALKB] 40-777
FAILURE CODE [D8AQKR] 40-779
FAILURE CODE [DA20MC] 40-783
FAILURE CODE [DA22KK] 40-784
FAILURE CODE [DA25KP] 40-786
FAILURE CODE [DA26KP] 40-788
FAILURE CODE [DA29KQ]40-791
FAILURE CODE [DA2LKA] 40-793
FAILURE CODE [DA2LKB] 40-795
FAILURE CODE [DA2QKR] 40-797
FAILURE CODE [DA2RKR] 40-802
FAILURE CODE [DAF0KM] 40-807
FAILURE CODE [DAF0MB] 40-808
FAILURE CODE [DAF0MC] 40-809
FAILURE CODE [DAF8KB] 40-810
FAILURE CODE [DAF9KQ]40-812
FAILURE CODE [DAFGMC] 40-813
FAILURE CODE [DAFLKA] 40-814
FAILURE CODE [DAFLKB] 40-816
FAILURE CODE [DAFQKR] 40-818
FAILURE CODE [DAZ9KQ]40-822
FAILURE CODE [DAZQKR] 40-823
FAILURE CODE [DB2QKR] 40-827
FAILURE CODE [DB2RKR] 40-832
FAILURE CODE [DBP0KM] 40-837
FAILURE CODE [DBP0KT] 40-838
FAILURE CODE [DBP5KB]40-839
FAILURE CODE [DBP5KY]40-842
FAILURE CODE [DBPQKR]40-845
FAILURE CODE [DDNRKA]40-850
FAILURE CODE [DDNRKY]40-852
FAILURE CODE [DDNS00]40-854
FAILURE CODE [DGE5KB] 40-856
FAILURE CODE [DGH2KA] 40-857
FAILURE CODE [DGH2KB] 40-859
FAILURE CODE [DHA4KA]40-861
FAILURE CODE [DHAAMA]40-863
FAILURE CODE [DHACMA] 40-865
INDEX 00 INDEX AND FOREWORD
00-10 PC700LC-11E0
FAILURE CODE [DHPAMA]40-867
FAILURE CODE [DHPBMA]40-869
FAILURE CODE [DHS3MA] 40-871
FAILURE CODE [DHS4MA] 40-874
FAILURE CODE [DHS8MA] 40-877
FAILURE CODE [DHS9MA] 40-880
FAILURE CODE [DHSAMA]40-883
FAILURE CODE [DHSBMA]40-886
FAILURE CODE [DHSCMA] 40-889
FAILURE CODE [DHSDMA] 40-892
FAILURE CODE [DHSFMA]40-895
FAILURE CODE [DHSGMA] 40-898
FAILURE CODE [DHSHMA] 40-901
FAILURE CODE [DHSJMA] 40-904
FAILURE CODE [DHSVMA]40-907
FAILURE CODE [DKULKA]40-909
FAILURE CODE [DKULKB]40-911
FAILURE CODE [DKULKY]40-913
FAILURE CODE [DLM3KA]40-915
FAILURE CODE [DLM3KB]40-917
FAILURE CODE [DLM3MB] 40-919
FAILURE CODE [DR10KA] 40-920
FAILURE CODE [DR12KA] 40-923
FAILURE CODE [DR20KA] 40-925
FAILURE CODE [DR21KX] 40-927
FAILURE CODE [DR30KA] 40-929
FAILURE CODE [DR31KX] 40-931
FAILURE CODE [DR40KA] 40-933
FAILURE CODE [DUMBKA]40-935
FAILURE CODE [DUMBKB]40-937
FAILURE CODE [DV20KB] 40-939
FAILURE CODE [DW43KA] 40-940
FAILURE CODE [DW43KB] 40-942
FAILURE CODE [DW43KY] 40-944
FAILURE CODE [DW45KA] 40-945
FAILURE CODE [DW45KB] 40-948
FAILURE CODE [DW45KY] 40-951
FAILURE CODE [DW48KA] 40-953
FAILURE CODE [DW48KB] 40-955
FAILURE CODE [DW48KY] 40-957
FAILURE CODE [DW4CKY]40-958
FAILURE CODE [DW4XKA]40-960
FAILURE CODE [DW4XKB]40-962
FAILURE CODE [DW4XKY]40-964
FAILURE CODE [DW7BKA]40-965
FAILURE CODE [DW7BKB]40-967
FAILURE CODE [DW7BKY]40-969
FAILURE CODE [DWK0KA]40-970
FAILURE CODE [DWK0KB]40-972
FAILURE CODE [DWK0KY]40-974
FAILURE CODE [DWK2KA]40-975
FAILURE CODE [DWK2KB]40-977
FAILURE CODE [DWK2KY]40-979
FAILURE CODE [DWK8KA]40-980
FAILURE CODE [DWK8KB]40-982
FAILURE CODE [DWK8KY]40-984
FAILURE CODE [DX16KA] 40-985
FAILURE CODE [DX16KB] 40-987
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-11
FAILURE CODE [DXA2KA]40-988
FAILURE CODE [DXA2KB]40-991
FAILURE CODE [DXA3KA]40-993
FAILURE CODE [DXA3KB]40-996
FAILURE CODE [DY20KA] 40-998
FAILURE CODE [DY20MA]40-1000
FAILURE CODE [DY2CKB]40-1002
FAILURE CODE [DY2DKB]40-1004
FAILURE CODE [DY2EKB]40-1006
FAILURE CODE [DY2FMA] 40-1008
FAILURE CODE [DY2GKM]40-1010
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1012
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1012
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK40-1018
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1021
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP40-1023
E-5 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DISPLAYS
NOTHING40-1025
E-6 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), ENGINE
OIL LEVEL MONITOR LIGHTS UP IN YELLOW 40-1028
E-7 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), RADIATOR
COOLANT LEVEL MONITOR LIGHTS UP IN YELLOW 40-1029
E-8 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1030
E-9 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1031
E-10 AIR CLEANER CLOGGING MONITOR LIGHTS UP IN YELLOW WHILE ENGINE IS RUNNING
40-1032
E-11 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING40-1033
E-12 FUEL LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING40-1034
E-13 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1035
E-14 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1036
E-15 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1037
E-16 FUEL GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR MAXIMUM 40-1038
E-17 DISPLAY OF FUEL GAUGE DIFFERS FROM ACTUAL FUEL LEVEL40-1040
E-18 ENGINE COOLANT TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM
OR MAXIMUM40-1041
E-19 DISPLAY OF ENGINE COOLANT TEMPERATURE GAUGE DIFFERS FROM ACTUAL COOLANT
TEMPERATURE40-1042
E-20 HYDRAULIC OIL TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR
MAXIMUM 40-1043
E-21 DISPLAY OF HYDRAULIC OIL TEMPERATURE GAUGE DIFFERS FROM ACTUAL OIL TEMPERATURE
40-1045
E-22 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED 40-1046
E-23 FUNCTION SWITCH DOES NOT OPERATE 40-1047
E-24 AUTOMATIC WARM-UP SYSTEM DOES NOT WORK (IN COLD WEATHER)40-1048
E-25 WHEN AUTO-DECELERATOR SWITCH IS OPERATED, AUTO-DECELERATOR MONITOR
DOES NOT LIGHT UP OR DOES NOT GO OFF 40-1049
E-26 AUTO-DECELERATOR IS NOT OPERATED OR CANCELED WITH LEVER 40-1050
E-27 WHEN WORKING MODE SWITCH IS OPERATED, WORKING MODE SELECTION SCREEN IS
NOT DISPLAYED 40-1051
E-28 WHEN WORKING MODE IS CHANGED, SETTING OF ENGINE AND HYDRAULIC PUMP IS
NOT CHANGED 40-1052
E-29 WHEN TRAVEL SPEED SWITCH IS OPERATED, TRAVEL SPEED MONITOR DOES NOT
CHANGE40-1053
INDEX 00 INDEX AND FOREWORD
00-12 PC700LC-11E0
E-30 WHEN TRAVEL SPEED SELECTION IS CHANGED, ACTUAL TRAVEL SPEED DOES NOT
CHANGE40-1054
E-31 ALARM BUZZER CANNOT BE CANCELED 40-1055
E-32 SERVICE METER IS NOT DISPLAYED, WHILE STARTING SWITCH IS IN OFF POSITION
40-1056
E-33 SERVICE MODE CANNOT BE SELECTED 40-1057
E-34 ALL OF WORK EQUIPMENTS, SWING, AND TRAVEL MECHANISM DO NOT MOVE 40-1058
E-35 ALL OF WORK EQUIPMENT, SWING, AND TRAVEL MECHANISM DO NOT LOCK40-1061
E-36 WHEN SWING BRAKE CANCEL SWITCH IS SET TO CANCEL POSITION, MACHINE CANNOT
SWING 40-1063
E-37 WHEN SWING BRAKE CANCEL SWITCH IS SET TO NORMAL POSITION, SWING HOLDING
BRAKE DOES NOT OPERATE 40-1066
E-38 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE PROPERLY, OR INDICATOR
NOT DISPLAYED ON MONITOR 40-1068
E-39 ONE-TOUCH POWER MAXIMIZING FUNCTION IS NOT CANCELLED 40-1070
E-40 ALARM DOES NOT SOUND DURING TRAVEL 40-1071
E-41 ALARM DOES NOT STOP SOUNDING WHILE MACHINE IS STOPPED40-1073
E-42 HORN DOES NOT SOUND40-1074
E-43 HORN DOES NOT STOP SOUNDING40-1077
E-44 WHEN WIPER SWITCH IS OPERATED, WIPER MONITOR DOES NOT LIGHT UP OR GO OFF
40-1079
E-45 WHEN WIPER SWITCH IS OPERATED, WINDSHIELD WIPER DOES NOT OPERATE40-1080
E-46 WHEN WINDOW WASHER SWITCH IS OPERATED, WINDOW WASHER DOES NOT OPERATE
40-1082
E-47 BOOM RAISE INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1083
E-48 BOOM LOWER INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1084
E-49 ARM OUT INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1085
E-50 ARM IN INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION 40-1086
E-51 BUCKET DUMP INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1087
E-52 BUCKET CURL INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1088
E-53 SWING INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION40-1089
E-54 TRAVEL INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION40-1090
E-55 SERVICE INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1091
E-56 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-1093
E-57 MACHINE PUSH-UP FUNCTION CANNOT BE CANCELED 40-1094
E-58 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE40-1096
E-59 STEP LIGHT DOES NOT LIGHT UP40-1097
E-60 STEP LIGHT DOES NOT GO OUT 40-1099
E-61 BOOM SHOCKLESS FUNCTION CANNOT BE CANCELED40-1101
E-62 BOOM SHOCKLESS FUNCTION DOES NOT WORK 40-1103
E-63 ELECTRIC GREASE GUN DOES NOT WORK40-1104
E-64 ELECTRIC GREASE GUN DOES NOT STOP 40-1106
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1107
H-1 ALL WORK EQUIPMENT, SWING AND TRAVEL DO NOT WORK40-1107
H-2 ALL WORK EQUIPMENT, SWING AND TRAVEL LACK SPEED AND POWER 40-1108
H-3 UNUSUAL NOISE IS HEARD FROM AROUND HYDRAULIC PUMP 40-1110
H-4 ENGINE SPEED DROPS LARGELY OR ENGINE STOPS 40-1111
H-5 TRAVEL SPEED OR POWER IS LOW 40-1112
H-6 AUTO-DECELERATION FUNCTION CANNOT BE CANCELED 40-1113
H-7 SPEED OR POWER OF BOOM IS LOW 40-1114
H-8 ARM SPEED OR POWER IS LOW 40-1116
H-9 BUCKET SPEED OR POWER IS LOW 40-1117
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-13
H-10 WORK EQUIPMENT DOES NOT MOVE IN SINGLE OPERATION 40-1118
H-11 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1119
H-12 HYDRAULIC DRIFT OF ARM IS LARGE 40-1120
H-13 HYDRAULIC DRIFT OF BUCKET IS LARGE40-1121
H-14 TIME LAG OF WORK EQUIPMENT IS LARGE 40-1122
H-15 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE 40-1123
H-16 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE40-1124
H-17 MACHINE DOES NOT TRAVEL STRAIGHT 40-1125
H-18 SPEED OF BOOM AND BUCKET IS SLOW AT COMBINED OPERATION OF ARM, BOOM AND
BUCKET40-1126
H-19 SPEED OF BOOM, ARM, SWING AND TRAVEL IS SLOW AT COMBINED OPERATION OF
BUCKET, BOOM AND ARM 40-1127
H-20 SWING SPEED IS SLOW AT COMBINED OPERATION OF ARM AND SWING40-1128
H-21 TRAVEL DEVIATION IS LARGE AT START OF TRAVELING 40-1129
H-22 TRAVEL DEVIATION IS LARGE AT COMBINED OPERATION40-1131
H-23 ONE OF TRACKS DOES NOT RUN 40-1132
H-24 TRAVEL SPEED DOES NOT CHANGE 40-1134
H-25 UPPER STRUCTURE DOES NOT SWING BOTH TO THE RIGHT AND LEFT 40-1135
H-26 SWINGS ONLY IN ONE DIRECTION40-1136
H-27 SWING ACCELERATION OR SWING SPEED IS LOW IN BOTH DIRECTIONS (RIGHT AND
LEFT) 40-1137
H-28 SWING ACCELERATION PERFORMANCE IS POOR OR SWING SPEED IS SLOW IN ONLY
ONE DIRECTION 40-1138
H-29 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (BOTH
RIGHT AND LEFT)40-1139
H-30 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (ONLY ONE
DIRECTION EITHER RIGHT OR LEFT)40-1140
H-31 SHOCK IS LARGE WHEN UPPER STRUCTURE STOPS SWINGING 40-1141
H-32 LARGE UNUSUAL NOISE IS HEARD WHEN UPPER STRUCTURE STOPS SWINGING 40-1142
H-33 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS APPLIED)40-1143
H-34 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS RELEASED)
40-1144
H-35 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 40-1145
H-36 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-1146
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1147
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE)40-1147
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1148
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1149
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1150
S-4 ENGINE STARTABILITY IS POOR40-1151
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1153
S-6 ENGINE STOPS DURING OPERATION 40-1155
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1157
S-8 ENGINE LACKS POWER40-1158
S-9 KDPF GETS CLOGGED IN A SHORT TIME40-1160
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1162
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1163
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1164
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1165
S-14 OIL PRESSURE DROPS 40-1166
S-15 FUEL MIXES INTO ENGINE OIL40-1168
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1169
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1170
S-18 UNUSUAL NOISE IS HEARD40-1171
S-19 VIBRATION IS EXCESSIVE 40-1172
INDEX 00 INDEX AND FOREWORD
00-14 PC700LC-11E0
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT40-1173
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1174
S-22 ACTIVE REGENERATION TAKES TIME40-1176
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION40-1178
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1179
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1181
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES)40-1182
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-36
ENGINE AND COOLING SYSTEM 50-43
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-43
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-51
REMOVE AND INSTALL FUEL DOSER ASSEMBLY 50-65
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-68
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-96
REMOVE AND INSTALL EGR COOLER ASSEMBLY50-100
REMOVE AND INSTALL STARTER ASSEMBLY50-107
REMOVE AND INSTALL ALTERNATOR BELT 50-109
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-112
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-119
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY50-126
REMOVE AND INSTALL COOLING FAN MOTOR ASSEMBLY50-131
REMOVE AND INSTALL ENGINE PTO AND HYDRAULIC ASSEMBLY50-149
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-171
REMOVE AND INSTALL ENGINE REAR OIL SEAL50-175
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-184
REMOVE AND INSTALL FUEL TANK ASSEMBLY50-194
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-201
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY50-213
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-216
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-223
REMOVE AND INSTALL AdBlue/DEF TANK FILLER PORT FILTER50-224
REMOVE AND INSTALL KDPF ASSEMBLY50-229
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-242
REMOVE AND INSTALL SCR ASSEMBLY50-252
REMOVE AND INSTALL KDPF, SCR ASSEMBLY50-258
REMOVE AND INSTALL KCCV ASSEMBLY 50-277
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-281
REMOVE AND INSTALL AdBlue/DEF INJECTOR50-293
REMOVE AND INSTALL AdBlue/DEF PUMP 50-300
REMOVE AND INSTALL AdBlue/DEF HOSE 50-306
REMOVE AND INSTALL AIR CLEANER ASSEMBLY50-321
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-323
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-325
POWER TRAIN50-327
DISASSEMBLE AND ASSEMBLE PTO ASSEMBLY 50-327
REMOVE AND INSTALL PTO ASSEMBLY50-331
REMOVE AND INSTALL TRAVEL MOTOR AND FINAL DRIVE ASSEMBLY 50-335
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY50-337
REMOVE AND INSTALL SWING MOTOR AND SWING MACHINERY ASSEMBLY50-352
DISASSEMBLE AND ASSEMBLE SWING MACHINERY ASSEMBLY 50-355
REMOVE AND INSTALL SWING CIRCLE ASSEMBLY 50-364
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-15
HYDRAULIC SYSTEM50-366
REMOVE AND INSTALL CENTER SWIVEL JOINT ASSEMBLY 50-366
DISASSEMBLE AND ASSEMBLE CENTER SWIVEL JOINT ASSEMBLY 50-368
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY50-371
REMOVE AND INSTALL HYDRAULIC PUMP ASSEMBLY 50-376
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-384
REMOVE AND INSTALL SWING MOTOR ASSEMBLY 50-391
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT PPC VALVE ASSEMBLY 50-393
DISASSEMBLE AND ASSEMBLE TRAVEL PPC VALVE ASSEMBLY 50-396
DISASSEMBLE AND ASSEMBLE GREASE GUN ASSEMBLY 50-399
WORK EQUIPMENT50-400
REMOVE AND INSTALL BUCKET CYLINDER ASSEMBLY 50-400
REMOVE AND INSTALL ARM CYLINDER ASSEMBLY 50-403
REMOVE AND INSTALL BOOM CYLINDER ASSEMBLY 50-406
REMOVE AND INSTALL BUCKET ASSEMBLY50-409
REMOVE AND INSTALL ARM ASSEMBLY 50-411
REMOVE AND INSTALL BOOM ASSEMBLY 50-415
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-418
REMOVE AND INSTALL ANTI-DROP VALVE ASSEMBLY FOR BOOM50-422
REMOVE AND INSTALL ANTI-DROP VALVE ASSEMBLY FOR ARM50-425
DISASSEMBLE AND ASSEMBLE ANTI-DROP VALVE ASSEMBLY 50-428
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT CYLINDER ASSEMBLY50-429
CAB AND ITS ATTACHMENTS 50-437
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-437
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-453
REMOVE AND INSTALL FRONT WINDOW ASSEMBLY 50-465
REMOVE AND INSTALL FLOOR FRAME ASSEMBLY50-474
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-482
REMOVE AND INSTALL OPERATOR’S SEAT 50-494
REMOVE AND INSTALL SEAT BELT 50-499
REMOVE AND INSTALL FRONT WIPER ASSEMBLY 50-501
UNDERCARRIAGE AND FRAME50-515
ELECTRICAL SYSTEM 50-548
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-548
REMOVE AND INSTALL PUMP CONTROLLER ASSEMBLY50-552
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 50-557
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-559
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-565
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR50-567
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-570
REMOVE AND INSTALL KomVision CAMERA 50-574
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY50-577
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-3
ENGINE AND COOLING SYSTEM 60-9
MAINTENANCE STANDARD OF ENGINE MOUNT 60-9
MAINTENANCE STANDARD FOR PTO 60-11
MAINTENANCE STANDARD OF COOLING SYSTEM 60-12
MAINTENANCE STANDARD OF COOLING FAN PUMP 60-13
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-15
POWER TRAIN 60-16
MAINTENANCE STANDARD OF SWING CIRCLE 60-16
MAINTENANCE STANDARD OF SWING MACHINERY 60-17
MAINTENANCE STANDARD OF FINAL DRIVE 60-19
MAINTENANCE STANDARD OF SPROCKET 60-21
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING 60-22
UNDERCARRIAGE AND FRAME 60-24
INDEX 00 INDEX AND FOREWORD
00-16 PC700LC-11E0
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-24
MAINTENANCE STANDARD OF IDLER 60-26
MAINTENANCE STANDARD OF TRACK ROLLER 60-28
MAINTENANCE STANDARD OF CARRIER ROLLER 60-30
MAINTENANCE STANDARD OF TRACK SHOE 60-31
MAINTENANCE STANDARD OF DOUBLE SHOE 60-34
MAINTENANCE STANDARD OF TRIPLE SHOE 60-35
HYDRAULIC SYSTEM 60-36
MAINTENANCE STANDARD OF MAIN PUMP 60-36
MAINTENANCE STANDARD OF SWING MOTOR 60-42
MAINTENANCE STANDARD OF CONTROL VALVE 60-43
MAINTENANCE STANDARD OF VARIABLE BACK PRESSURE VALVE 60-50
MAINTENANCE STANDARD OF ANTI-DROP VALVE FOR BOOM 60-51
MAINTENANCE STANDARD OF ANTI-DROP VALVE FOR ARM 60-53
MAINTENANCE STANDARD OF WORK EQUIPMENT AND SWING PPC VALVE 60-55
MAINTENANCE STANDARD OF TRAVEL PPC VALVE 60-58
MAINTENANCE STANDARD OF 1ST-LINE ATTACHMENT PPC VALVE 60-61
MAINTENANCE STANDARD OF SOLENOID VALVE 60-63
MAINTENANCE STANDARD OF CENTER SWIVEL JOINT 60-64
WORK EQUIPMENT 60-65
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-65
MAINTENANCE STANDARD OF BOOM CYLINDER 60-74
MAINTENANCE STANDARD OF ARM CYLINDER 60-75
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-76
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-21
AIR CONDITIONER CONTROLLER 80-25
COMPRESSOR 80-26
CONDENSER 80-27
RECEIVER DRIER 80-28
SENSORS FOR AIR CONDITIONER SYSTEM 80-29
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONE
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-33
AIR CONDITIONER SYSTEM DIAGRAM 80-35
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-36
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-38
TESTING AIR LEAKAGE (DUCT) 80-42
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-42
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-44
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-45
TEST VENT (MODE) CHANGEOVER 80-46
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-46
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST SUNLIGHT SENSOR 80-49
00 INDEX AND FOREWORD INDEX
PC700LC-11E0 00-17
METHOD FOR TESTING SUNLIGHT SENSOR 80-49
TEST (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
TEST RELAYS 80-51
METHOD FOR TESTING RELAYS 80-51
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-53
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-56
FAILURE CODE [879AKA] 80-58
FAILURE CODE [879AKB] 80-59
FAILURE CODE [879BKA] 80-60
FAILURE CODE [879BKB] 80-62
FAILURE CODE [879CKA] 80-64
FAILURE CODE [879CKB] 80-65
FAILURE CODE [879DKZ] 80-66
FAILURE CODE [879EMC] 80-68
FAILURE CODE [879FMC] 80-69
FAILURE CODE [879GKX] 80-70
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-77
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-79
TROUBLESHOOTING USING GAUGE PRESSURE 80-81
CONNECTION OF SERVICE TOOL 80-84
METHOD FOR CONNECTING SERVICE TOOL 80-84
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-86
HANDLE COMPRESSOR OIL 80-88
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-3
HYDRAULIC CIRCUIT DIAGRAM 90-9
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-9
HYDRAULIC CIRCUIT DIAGRAM 90-13
ELECTRICAL CIRCUIT DIAGRAM 90-15
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-15
ELECTRICAL CIRCUIT DIAGRAM (1/12) 90-19
ELECTRICAL CIRCUIT DIAGRAM (2/12) 90-21
ELECTRICAL CIRCUIT DIAGRAM (3/12) 90-23
ELECTRICAL CIRCUIT DIAGRAM (4/12) 90-25
ELECTRICAL CIRCUIT DIAGRAM (5/12) 90-27
ELECTRICAL CIRCUIT DIAGRAM (6/12) 90-29
ELECTRICAL CIRCUIT DIAGRAM (7/12) 90-31
ELECTRICAL CIRCUIT DIAGRAM (8/12) 90-33
ELECTRICAL CIRCUIT DIAGRAM (9/12) 90-35
ELECTRICAL CIRCUIT DIAGRAM (10/12) 90-37
ELECTRICAL CIRCUIT DIAGRAM (11/12) 90-39
ELECTRICAL CIRCUIT DIAGRAM (12/12) 90-41
INDEX1

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