Komatsu Articulated Dump Truck HD785-8E0 Shop Manual SEN06801-08 – PDF DOWNLOAD

Komatsu Articulated Dump Truck HD785-8E0 Shop Manual SEN06801-08 – PDF DOWNLOAD

FILE DETAILS:

Komatsu Articulated Dump Truck HD785-8E0 Shop Manual SEN06801-08 – PDF DOWNLOAD

Language : English
Pages : 6874
Downloadable : Yes
File Type : PDF
Size: 169 MB

TABLE OF CONTENTS:

Komatsu Articulated Dump Truck HD785-8E0 Shop Manual SEN06801-08 – PDF DOWNLOAD

00 INDEX AND FOREWORD 00-1
FOREWORD, SAFETY, BASIC INFORMATION 00-27
HOW TO READ THE SHOP MANUAL 00-27
SAFETY NOTICE FOR OPERATION 00-29
PRECAUTIONS TO PREVENT FIRE 00-37
ACTIONS IF FIRE OCCURS 00-39
PRECAUTIONS WHEN YOU DISPOSE OF WASTE MATERIALS 00-40
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 00-41
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-42
PRECAUTIONS WHEN YOU DISCONNECT AND CONNECT PIPINGS 00-45
PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT 00-52
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-54
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-55
PRACTICAL USE OF KOMTRAX 00-56
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-57
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-61
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-65
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-66
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-68
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-69
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-71
STANDARD TIGHTENING TORQUE TABLE 00-72
CONVERSION TABLE 00-79
ABBREVIATION LIST 00-84
01 SPECIFICATION 01-1
CONTENTS 01-2
SPECIFICATIONS 01-3
SPECIFICATION DRAWING 01-3
SPECIFICATIONS 01-5
WEIGHT TABLE 01-10
FUEL, COOLANT, LUBRICANT 01-12
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
NOx CONTROL SYSTEM 10-7
FUNCTION OF NOx CONTROL SYSTEM 10-7
BOOT-UP SYSTEM 10-10
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-10
PRE-LUBRICATION SYSTEM 10-13
SYSTEM OPERATING LAMP SYSTEM 10-16
BATTERY DISCONNECT SWITCH 10-17
STARTING MOTOR DISCONNECT SWITCH 10-18
PREHEATING SYSTEM 10-19
ENGINE SHUTDOWN SECONDARY SWITCH 10-21
EMERGENCY ENGINE STOP SWITCH 10-22
ENGINE SYSTEM 10-23
LAYOUT DRAWING OF ENGINE SYSTEM 10-23
ENGINE CONTROL SYSTEM 10-25
ENGINE POWER MODE SELECTOR SYSTEM 10-27
AUTOMATIC IDLE STOP SYSTEM 10-28
ENGINE SYSTEM 10-30
COOLING SYSTEM 10-51
LAYOUT DRAWING OF COOLING SYSTEM 10-51
COOLING FAN CONTROL SYSTEM 10-53
COOLING SYSTEM 10-58
CONTROL SYSTEM 10-72
INDEX 00 INDEX AND FOREWORD
00-2 HD785-8E0
LAYOUT DRAWING OF CONTROL SYSTEM PARTS 10-72
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH MOBILE COMMUNICATION TERMINAL)
10-74
MACHINE MONITOR SYSTEM 10-76
REARVIEW MONITOR SYSTEM 10-78
KOMTRAX Plus SYSTEM 10-79
PAYLOAD METER SYSTEM 10-86
MACHINE LOCK-OUT SYSTEM 10-94
AUTOMATIC SUSPENSION SYSTEM 10-98
CONTROL SYSTEM 10-101
HYDRAULIC SYSTEM 10-176
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-176
HYDRAULIC SYSTEM 10-177
POWER TRAIN SYSTEM 10-200
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-200
TRANSMISSION CONTROL SYSTEM 10-204
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 10-206
TRANSMISSION PROTECTION FUNCTION 10-208
GEAR SHIFT CONTROL SYSTEM 10-212
KOMATSU TRACTION CONTROL SYSTEM (KTCS) 10-215
TRAVEL SPEED LIMITATION SYSTEM 10-217
POWER TRAIN SYSTEM 10-221
WORK EQUIPMENT SYSTEM 10-273
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-273
HOIST CONTROL SYSTEM 10-275
BUDDY SYSTEM 10-277
WORK EQUIPMENT SYSTEM 10-279
STEERING SYSTEM 10-285
LAYOUT DRAWING OF STEERING SYSTEM 10-285
SECONDARY STEERING SYSTEM 10-286
STEERING COLUMN 10-287
STEERING LINKAGE 10-288
STEERING SYSTEM 10-289
BRAKE SYSTEM 10-304
LAYOUT DRAWING OF BRAKE SYSTEM 10-304
RETARDER CONTROL 10-307
ARSC SYSTEM 10-309
ABS 10-311
BRAKE SYSTEM 10-316
UNDERCARRIAGE AND FRAME 10-341
SUSPENSION 10-341
FRONT SUSPENSION 10-343
REAR SUSPENSION 10-344
FRONT SUSPENSION CYLINDER 10-345
REAR SUSPENSION CYLINDER 10-351
TIRE 10-353
WORK EQUIPMENT 10-354
STRUCTURE OF WORK EQUIPMENT 10-354
CAB RELATED PARTS 10-355
ROPS CAB 10-355
CAB MOUNT 10-356
LIFTING SYSTEM 10-357
POWER LADDER SYSTEM 10-357
POWER LADDER SYSTEM 10-360
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
STANDARD VALUE TABLE FOR ENGINE 20-3
STANDARD VALUE TABLE FOR ENGINE HD785-8E0 20-3
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-3
STANDARD VALUE TABLE FOR MACHINE 20-8
STANDARD VALUE TABLE FOR MACHINE: HD785-8E0 20-8
MACHINE POSTURE AND PROCEDURES TO MEASURE PERFORMANCE 20-28
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
RELATED INFORMATION ON TESTING AND ADJUSTING 30-7
TOOLS FOR TESTING AND ADJUSTING 30-7
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-19
ENGINE AND COOLING SYSTEM 30-20
TEST ENGINE SPEED 30-20
TEST BOOST PRESSURE 30-24
TEST EXHAUST GAS TEMPERATURE 30-30
TEST EXHAUST GAS COLOR 30-32
CHECK AND ADJUST VALVE CLEARANCE 30-39
TEST COMPRESSION PRESSURE 30-42
TEST BLOWBY PRESSURE 30-46
TEST ENGINE OIL PRESSURE 30-51
TEST EGR VALVE AND VGT OIL PRESSURE 30-53
TEST FUEL PRESSURE 30-55
TEST FUEL RETURN RATE AND LEAKAGE 30-58
BLEED AIR FROM FUEL SYSTEM 30-65
TEST FUEL CIRCUIT FOR LEAKAGE 30-67
TEST LOW PRESSURE CIRCUIT DEVICES 30-68
NO-INJECTION CRANKING OPERATION 30-73
TEST KDPF AND MUFFLER FOR LOOSENESS AND DAMAGE 30-74
TEST INSTALLATION OF CYLINDER HEAD COVER AND MANIFOLDS 30-75
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 30-76
CLEAN FUEL DOSER 30-77
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-80
WRITE CORRECTION FOR ASH IN SOOT ACCUMULATION TO ENGINE CONTROLLER 30-87
TEST AND ADJUST ALTERNATOR BELT TENSION 30-88
CHECK AND ADJUST AIR CONDITIONER COMPRESSOR BELT 30-90
TEST COOLING FAN SPEED 30-92
POWER TRAIN 30-94
TEST POWER TRAIN OIL PRESSURE 30-94
ADJUST SPEED SENSOR (TRANSMISSION) 30-115
CHECK AFTER ADJUSTMENT SPEED SENSOR (TRANSMISSION) 30-117
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 30-118
CLEAN MAGNET OF FINAL DRIVE CASE 30-120
MOVE MACHINE WHICH HAS A TROUBLE IN ELECTRICAL SYSTEM 30-121
STEERING SYSTEM 30-128
TEST STEERING WHEEL 30-128
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 30-130
TEST OUTLET PRESSURE OF DEMAND VALVE 30-132
TEST OUTLET PRESSURE OF STEERING VALVE 30-134
BLEED AIR FROM STEERING CYLINDER CIRCUIT 30-137
BRAKE SYSTEM 30-139
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 30-139
TEST WHEEL BRAKE OIL PRESSURE 30-140
TEST AND ADJUST BRAKE ACCUMULATOR CHARGE PRESSURE 30-146
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 30-149
RELEASE NITROGEN GAS WHEN YOU DISPOSE OF ACCUMULATOR 30-158
TEST BRAKE PERFORMANCE 30-159
BLEED AIR FROM BRAKE CIRCUIT 30-162
TEST RELEASING PRESSURE OF PARKING BRAKE 30-174
TEST OPERATING PRESSURE OF SECONDARY BRAKE 30-178
RELEASE PARKING BRAKE MANUALLY 30-179
TEST WEAR OF WHEEL BRAKE DISC 30-182
INDEX 00 INDEX AND FOREWORD
00-4 HD785-8E0
HYDRAULIC SYSTEM 30-184
TEST AND ADJUST HOIST CIRCUIT OIL PRESSURE 30-184
TEST SOURCE PRESSURE OF HOIST CYLINDER 30-186
TEST OIL PRESSURE OF HOIST EPC VALVE CIRCUIT 30-188
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-192
TEST AND ADJUST FRONT SUSPENSION CYLINDER 30-194
TEST AND ADJUST FRONT SUSPENSION CYLINDER (AUTOMATIC SUSPENSION SPECIFICATION)
30-199
TEST AND ADJUST REAR SUSPENSION CYLINDER 30-201
TEST OIL PRESSURE OF KTCS CIRCUIT 30-207
BLEED AIR FROM HYDRAULIC CIRCUIT 30-209
DEVICE TO GET ON OR OFF MACHINE 30-213
BLEED AIR FROM POWER LADDER CYLINDER 30-213
CALIBRATE LADDER POSITION 30-214
WORK EQUIPMENT 30-216
TEST AND ADJUST DUMP BODY POSITIONER SENSOR 30-216
LOWER DUMP BODY MANUALLY 30-218
LIFT DUMP BODY MANUALLY 30-220
LIFT DUMP BODY BY BUDDY SYSTEM 30-221
CAB RELATED PARTS 30-225
ADJUST TILT LOCK LEVER OF STEERING WHEEL 30-225
ADJUST PLAY OF OPERATOR’S SEAT 30-227
ADJUST DOOR LOCK LINK 30-228
TEST AND ADJUST CLEARANCE OF ESCAPE DOOR 30-230
ELECTRICAL SYSTEM 30-231
SETTING AND ADJUSTMENT OF EACH EQUIPMENT 30-231
SETTING AND OPERATION OF MACHINE MONITOR 30-235
START UP KOMTRAX TERMINAL 30-401
STOP USE OF KOMTRAX TERMINAL 30-406
STOP USE OF KOMTRAX TERMINAL (MACHINE WITH MOBILE COMMUNICATION TERMINAL)
30-408
DEFAULT SETTING OF KOMTRAX Plus CONTROLLER 30-410
DEFAULT SETTING OF WIRELESS LAN MODEM 30-413
DOWNLOAD DATA FROM KOMTRAX Plus CONTROLLER 30-415
ADJUST AFTER REPLACEMENT OF KOMTRAX Plus CONTROLLER 30-420
ADJUST AFTER REPLACEMENT OF WIRELESS LAN MODEM 30-423
SETTING OF MOBILE COMMUNICATION TERMINAL 30-426
ADJUST REARVIEW CAMERA ANGLE 30-436
SET REGION OF Bluetooth® COMPATIBLE RADIO 30-437
ENGINE CONTROLLER VOLTAGE CIRCUIT 30-439
BATTERY DISCONNECT SWITCH 30-440
BATTERY DISCONNECT SWITCH (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 30-442
TEST DIODES 30-444
Pm-CLINIC 30-445
PM CLINIC SERVICE 30-445
PERFORM QUICK PM 30-459
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
RELATED INFORMATION TO TROUBLESHOOT 40-19
GENERAL TROUBLESHOOTING POINTS 40-19
TROUBLESHOOTING POINTS FOR AFTERTREATMENT SYSTEM 40-20
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-29
CHECKS BEFORE TROUBLESHOOTING 40-31
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-33
TEST IN ACCORDANCE WITH TESTING PROCEDURE 40-35
PREPARATION TO TROUBLESHOOT ELECTRICAL SYSTEM 40-56
PROCEDURE FOR TROUBLESHOOTING 40-69
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-72
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-5
INFORMATION DESCRIBED IN TROUBLESHOOTING 40-82
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE 40-85
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH KomVision)
40-352
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH MOBILE COMMUNICATION
TERMINAL) 40-355
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH POWER LADDER)
40-356
CONNECTOR LAYOUT 40-358
CONNECTOR CONTACT IDENTIFICATION 40-376
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-418
FUSE LOCATION TABLE 40-424
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-429
PREPARATION TO TROUBLESHOOT MACHINE MONITOR 40-433
HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 40-435
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES
[CA1883], [CB1883], [CA3135] AND [CB3135]) 40-440
FAILURE CODE TABLE 40-442
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-475
FAILURE CODE [1500L0] 40-475
FAILURE CODE [15B0NX] 40-476
FAILURE CODE [15F0KM] 40-480
FAILURE CODE [15F0MB] 40-481
FAILURE CODE [15F7KM] 40-482
FAILURE CODE [15G0MW] 40-483
FAILURE CODE [15G7KM] 40-485
FAILURE CODE [15H0MW] 40-486
FAILURE CODE [15J0MW] 40-488
FAILURE CODE [15K0MW] 40-490
FAILURE CODE [15L0MW] 40-492
FAILURE CODE [15M0MW] 40-494
FAILURE CODE [15N0MW] 40-496
FAILURE CODE [15SBL1] 40-498
FAILURE CODE [15SBMA] 40-502
FAILURE CODE [15SCL1] 40-504
FAILURE CODE [15SCMA] 40-508
FAILURE CODE [15SDL1] 40-510
FAILURE CODE [15SDMA] 40-514
FAILURE CODE [15SEL1] 40-516
FAILURE CODE [15SEMA] 40-520
FAILURE CODE [15SFL1] 40-523
FAILURE CODE [15SFMA] 40-527
FAILURE CODE [15SGL1] 40-530
FAILURE CODE [15SGMA] 40-534
FAILURE CODE [15SHL1] 40-537
FAILURE CODE [15SHMA] 40-541
FAILURE CODE [15SJMA] 40-543
FAILURE CODE [2C4MNX] 40-545
FAILURE CODE [2F00KM] 40-549
FAILURE CODE [2G42ZG] 40-553
FAILURE CODE [2G43ZG] 40-555
FAILURE CODE [6014NX] 40-557
FAILURE CODE [879AKA] 40-560
FAILURE CODE [879AKB] 40-561
FAILURE CODE [879BKA] 40-562
FAILURE CODE [879BKB] 40-565
FAILURE CODE [879CKA] 40-568
FAILURE CODE [879CKB] 40-569
INDEX 00 INDEX AND FOREWORD
00-6 HD785-8E0
FAILURE CODE [879EMC] 40-570
FAILURE CODE [879FMC] 40-571
FAILURE CODE [879GKX] 40-572
FAILURE CODE [989D00] 40-575
FAILURE CODE [989L00] 40-577
FAILURE CODE [989M00] 40-578
FAILURE CODE [989N00] 40-579
FAILURE CODE [989X00] 40-580
FAILURE CODE [989Y00] 40-581
FAILURE CODE [A1U0N3] 40-583
FAILURE CODE [A1U0N4] 40-587
FAILURE CODE [AA10NX] 40-591
FAILURE CODE [AB00KE] 40-594
FAILURE CODE [AB00KY] 40-598
FAILURE CODE [AQ10N3] 40-600
FAILURE CODE [AS00R2] 40-603
FAILURE CODE [AS00R3] 40-605
FAILURE CODE [AS00R4] 40-607
FAILURE CODE [AS00R6] 40-609
FAILURE CODE [B@BAZG] 40-610
FAILURE CODE [B@BAZK] 40-613
FAILURE CODE [B@BCNS] 40-616
FAILURE CODE [B@BCQA] 40-619
FAILURE CODE [B@BCZK] 40-622
FAILURE CODE [B@C6NS] 40-625
FAILURE CODE [B@C7NS] 40-628
FAILURE CODE [B@CENS] 40-631
FAILURE CODE [B@JANS] 40-634
FAILURE CODE [CA115] 40-637
FAILURE CODE [CA122] 40-642
FAILURE CODE [CA123] 40-645
FAILURE CODE [CA131] 40-649
FAILURE CODE [CA132] 40-652
FAILURE CODE [CA135] 40-655
FAILURE CODE [CA141] 40-658
FAILURE CODE [CA144] 40-661
FAILURE CODE [CA145] 40-664
FAILURE CODE [CA153] 40-667
FAILURE CODE [CA154] 40-671
FAILURE CODE [CA187] 40-675
FAILURE CODE [CA212] 40-679
FAILURE CODE [CA213] 40-682
FAILURE CODE [CA221] 40-685
FAILURE CODE [CA222] 40-688
FAILURE CODE [CA227] 40-692
FAILURE CODE [CA234] 40-695
FAILURE CODE [CA238] 40-697
FAILURE CODE [CA239] 40-700
FAILURE CODE [CA271] 40-703
FAILURE CODE [CA272] 40-706
FAILURE CODE [CA273] 40-708
FAILURE CODE [CA274] 40-711
FAILURE CODE [CA322] 40-713
FAILURE CODE [CA323] 40-716
FAILURE CODE [CA324] 40-719
FAILURE CODE [CA325] 40-722
FAILURE CODE [CA331] 40-725
FAILURE CODE [CA332] 40-728
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-7
FAILURE CODE [CA343] 40-731
FAILURE CODE [CA351] 40-737
FAILURE CODE [CA352] 40-743
FAILURE CODE [CA356] 40-747
FAILURE CODE [CA357] 40-751
FAILURE CODE [CA386] 40-755
FAILURE CODE [CA431] 40-759
FAILURE CODE [CA432] 40-764
FAILURE CODE [CA441] 40-769
FAILURE CODE [CA442] 40-772
FAILURE CODE [CA449] 40-775
FAILURE CODE [CA451] 40-778
FAILURE CODE [CA452] 40-781
FAILURE CODE [CA515] 40-784
FAILURE CODE [CA516] 40-786
FAILURE CODE [CA553] 40-789
FAILURE CODE [CA555] 40-792
FAILURE CODE [CA556] 40-795
FAILURE CODE [CA559] 40-798
FAILURE CODE [CA595] 40-804
FAILURE CODE [CA687] 40-807
FAILURE CODE [CA689] 40-811
FAILURE CODE [CA691] 40-816
FAILURE CODE [CA692] 40-819
FAILURE CODE [CA697] 40-822
FAILURE CODE [CA698] 40-824
FAILURE CODE [CA731] 40-826
FAILURE CODE [CA778] 40-835
FAILURE CODE [CA1117] 40-840
FAILURE CODE [CA1135] 40-844
FAILURE CODE [CA1257] 40-855
FAILURE CODE [CA1664] 40-857
FAILURE CODE [CA1691] 40-861
FAILURE CODE [CA1695] 40-866
FAILURE CODE [CA1696] 40-869
FAILURE CODE [CA1843] 40-872
FAILURE CODE [CA1844] 40-875
FAILURE CODE [CA1879] 40-878
FAILURE CODE [CA1881] 40-881
FAILURE CODE [CA1883] 40-885
FAILURE CODE [CA1921] 40-890
FAILURE CODE [CA1922] 40-898
FAILURE CODE [CA1923] 40-905
FAILURE CODE [CA1924] 40-908
FAILURE CODE [CA1925] 40-913
FAILURE CODE [CA1927] 40-917
FAILURE CODE [CA1928] 40-920
FAILURE CODE [CA1942] 40-923
FAILURE CODE [CA1963] 40-926
FAILURE CODE [CA1977] 40-934
FAILURE CODE [CA1993] 40-938
FAILURE CODE [CA2185] 40-942
FAILURE CODE [CA2186] 40-944
FAILURE CODE [CA2249] 40-947
FAILURE CODE [CA2265] 40-954
FAILURE CODE [CA2266] 40-957
FAILURE CODE [CA2271] 40-960
FAILURE CODE [CA2272] 40-963
INDEX 00 INDEX AND FOREWORD
00-8 HD785-8E0
FAILURE CODE [CA2349] 40-967
FAILURE CODE [CA2353] 40-971
FAILURE CODE [CA2357] 40-974
FAILURE CODE [CA2381] 40-979
FAILURE CODE [CA2382] 40-982
FAILURE CODE [CA2383] 40-986
FAILURE CODE [CA2386] 40-990
FAILURE CODE [CA2387] 40-992
FAILURE CODE [CA2555] 40-996
FAILURE CODE [CA2556] 40-1000
FAILURE CODE [CA2637] 40-1003
FAILURE CODE [CA2639] 40-1010
FAILURE CODE [CA2732] 40-1019
FAILURE CODE [CA2733] 40-1022
FAILURE CODE [CA2741] 40-1025
FAILURE CODE [CA2765] 40-1028
FAILURE CODE [CA2777] 40-1030
FAILURE CODE [CA2878] 40-1033
FAILURE CODE [CA2881] 40-1039
FAILURE CODE [CA3133] 40-1046
FAILURE CODE [CA3134] 40-1049
FAILURE CODE [CA3135] 40-1052
FAILURE CODE [CA3167] 40-1057
FAILURE CODE [CA3313] 40-1063
FAILURE CODE [CA3314] 40-1066
FAILURE CODE [CA3315] 40-1069
FAILURE CODE [CA3316] 40-1076
FAILURE CODE [CA3317] 40-1079
FAILURE CODE [CA3318] 40-1082
FAILURE CODE [CA3319] 40-1089
FAILURE CODE [CA3321] 40-1092
FAILURE CODE [CA3322] 40-1095
FAILURE CODE [CA3419] 40-1102
FAILURE CODE [CA3421] 40-1104
FAILURE CODE [CA4151] 40-1107
FAILURE CODE [CA4158] 40-1115
FAILURE CODE [CA4161] 40-1118
FAILURE CODE [CA4162] 40-1121
FAILURE CODE [CA4163] 40-1124
FAILURE CODE [CA4259] 40-1127
FAILURE CODE [CA4952] 40-1130
FAILURE CODE [CA5383] 40-1133
FAILURE CODE [CB115] 40-1135
FAILURE CODE [CB122] 40-1140
FAILURE CODE [CB123] 40-1143
FAILURE CODE [CB153] 40-1147
FAILURE CODE [CB154] 40-1151
FAILURE CODE [CB187] 40-1155
FAILURE CODE [CB227] 40-1159
FAILURE CODE [CB238] 40-1162
FAILURE CODE [CB239] 40-1165
FAILURE CODE [CB271] 40-1168
FAILURE CODE [CB272] 40-1171
FAILURE CODE [CB273] 40-1173
FAILURE CODE [CB274] 40-1176
FAILURE CODE [CB343] 40-1178
FAILURE CODE [CB351] 40-1184
FAILURE CODE [CB352] 40-1190
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-9
FAILURE CODE [CB356] 40-1194
FAILURE CODE [CB357] 40-1198
FAILURE CODE [CB386] 40-1202
FAILURE CODE [CB441] 40-1205
FAILURE CODE [CB442] 40-1208
FAILURE CODE [CB449] 40-1211
FAILURE CODE [CB451] 40-1214
FAILURE CODE [CB452] 40-1217
FAILURE CODE [CB515] 40-1220
FAILURE CODE [CB516] 40-1222
FAILURE CODE [CB553] 40-1225
FAILURE CODE [CB555] 40-1228
FAILURE CODE [CB556] 40-1231
FAILURE CODE [CB559] 40-1234
FAILURE CODE [CB595] 40-1240
FAILURE CODE [CB687] 40-1243
FAILURE CODE [CB689] 40-1247
FAILURE CODE [CB691] 40-1252
FAILURE CODE [CB692] 40-1255
FAILURE CODE [CB697] 40-1258
FAILURE CODE [CB698] 40-1260
FAILURE CODE [CB731] 40-1262
FAILURE CODE [CB778] 40-1271
FAILURE CODE [CB1117] 40-1276
FAILURE CODE [CB1257] 40-1280
FAILURE CODE [CB1548] 40-1282
FAILURE CODE [CB1549] 40-1285
FAILURE CODE [CB1551] 40-1288
FAILURE CODE [CB1552] 40-1291
FAILURE CODE [CB1553] 40-1294
FAILURE CODE [CB1622] 40-1297
FAILURE CODE [CB1664] 40-1300
FAILURE CODE [CB1691] 40-1304
FAILURE CODE [CB1695] 40-1309
FAILURE CODE [CB1696] 40-1312
FAILURE CODE [CB1843] 40-1315
FAILURE CODE [CB1844] 40-1318
FAILURE CODE [CB1879] 40-1321
FAILURE CODE [CB1881] 40-1324
FAILURE CODE [CB1883] 40-1328
FAILURE CODE [CB1921] 40-1333
FAILURE CODE [CB1922] 40-1341
FAILURE CODE [CB1923] 40-1348
FAILURE CODE [CB1924] 40-1351
FAILURE CODE [CB1925] 40-1356
FAILURE CODE [CB1927] 40-1360
FAILURE CODE [CB1928] 40-1363
FAILURE CODE [CB1942] 40-1367
FAILURE CODE [CB1963] 40-1370
FAILURE CODE [CB1977] 40-1378
FAILURE CODE [CB1993] 40-1382
FAILURE CODE [CB2249] 40-1386
FAILURE CODE [CB2265] 40-1392
FAILURE CODE [CB2266] 40-1395
FAILURE CODE [CB2271] 40-1398
FAILURE CODE [CB2272] 40-1401
FAILURE CODE [CB2349] 40-1405
FAILURE CODE [CB2353] 40-1409
INDEX 00 INDEX AND FOREWORD
00-10 HD785-8E0
FAILURE CODE [CB2357] 40-1412
FAILURE CODE [CB2381] 40-1417
FAILURE CODE [CB2382] 40-1420
FAILURE CODE [CB2383] 40-1424
FAILURE CODE [CB2386] 40-1428
FAILURE CODE [CB2387] 40-1430
FAILURE CODE [CB2637] 40-1434
FAILURE CODE [CB2639] 40-1441
FAILURE CODE [CB2732] 40-1450
FAILURE CODE [CB2733] 40-1453
FAILURE CODE [CB2741] 40-1456
FAILURE CODE [CB2765] 40-1459
FAILURE CODE [CB2777] 40-1461
FAILURE CODE [CB2878] 40-1464
FAILURE CODE [CB2881] 40-1470
FAILURE CODE [CB3133] 40-1477
FAILURE CODE [CB3134] 40-1480
FAILURE CODE [CB3135] 40-1483
FAILURE CODE [CB3167] 40-1488
FAILURE CODE [CB3313] 40-1494
FAILURE CODE [CB3314] 40-1497
FAILURE CODE [CB3315] 40-1500
FAILURE CODE [CB3316] 40-1506
FAILURE CODE [CB3317] 40-1509
FAILURE CODE [CB3318] 40-1512
FAILURE CODE [CB3319] 40-1519
FAILURE CODE [CB3321] 40-1522
FAILURE CODE [CB3322] 40-1525
FAILURE CODE [CB3419] 40-1532
FAILURE CODE [CB3421] 40-1534
FAILURE CODE [CB4151] 40-1537
FAILURE CODE [CB4158] 40-1545
FAILURE CODE [CB4161] 40-1548
FAILURE CODE [CB4162] 40-1551
FAILURE CODE [CB4163] 40-1554
FAILURE CODE [CB4259] 40-1557
FAILURE CODE [CB4952] 40-1560
FAILURE CODE [CB5383] 40-1563
FAILURE CODE [D150KB] 40-1565
FAILURE CODE [D150KZ] 40-1568
FAILURE CODE [D164KY] 40-1571
FAILURE CODE [D180KA] 40-1574
FAILURE CODE [D180KB] 40-1577
FAILURE CODE [D180KY] 40-1580
FAILURE CODE [D19HKZ] 40-1582
FAILURE CODE [D19JKZ] 40-1585
FAILURE CODE [D19QKZ] 40-1588
FAILURE CODE [D1EFKA] 40-1591
FAILURE CODE [D1EFKB] 40-1594
FAILURE CODE [D1EFKY] 40-1597
FAILURE CODE [D1EHKA] 40-1599
FAILURE CODE [D1EHKB] 40-1602
FAILURE CODE [D1EHKY] 40-1605
FAILURE CODE [D1EMKA] 40-1607
FAILURE CODE [D1EMKB] 40-1610
FAILURE CODE [D1EMKY] 40-1613
FAILURE CODE [D1ENKZ] 40-1615
FAILURE CODE [D1EPKA] 40-1618
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-11
FAILURE CODE [D1EPKB] 40-1621
FAILURE CODE [D1EPKY] 40-1624
FAILURE CODE [D1EQKA] 40-1626
FAILURE CODE [D1EQKB] 40-1629
FAILURE CODE [D1EQKY] 40-1632
FAILURE CODE [D1ERKA] 40-1634
FAILURE CODE [D1ERKB] 40-1637
FAILURE CODE [D1ERKY] 40-1640
FAILURE CODE [D1ESKA] 40-1642
FAILURE CODE [D1ESKB] 40-1645
FAILURE CODE [D1ESKY] 40-1648
FAILURE CODE [D1EWKA] 40-1650
FAILURE CODE [D1EWKB] 40-1653
FAILURE CODE [D1EWKY] 40-1656
FAILURE CODE [D1FBKB] 40-1658
FAILURE CODE [D1J0KB] 40-1661
FAILURE CODE [D5ZHL6] 40-1664
FAILURE CODE [D862KA] 40-1667
FAILURE CODE [DAF0KT] 40-1670
FAILURE CODE [DAF0MB] 40-1671
FAILURE CODE [DAF0MC] 40-1672
FAILURE CODE [DAF3KK] 40-1673
FAILURE CODE [DAF8KB] 40-1678
FAILURE CODE [DAFDKB] 40-1681
FAILURE CODE [DAFGMC] 40-1684
FAILURE CODE [DAFLKA] 40-1685
FAILURE CODE [DAFLKB] 40-1689
FAILURE CODE [DAFQKR] 40-1692
FAILURE CODE [DAQ0KK] 40-1705
FAILURE CODE [DAQ0KT] 40-1709
FAILURE CODE [DAQ0MC] 40-1711
FAILURE CODE [DAQ1KA] 40-1712
FAILURE CODE [DAQ2KK] 40-1715
FAILURE CODE [DAQ9KQ] 40-1719
FAILURE CODE [DAQLKA] 40-1721
FAILURE CODE [DAQLKB] 40-1725
FAILURE CODE [DAQQKR] 40-1728
FAILURE CODE [DAQRKR] 40-1742
FAILURE CODE [DAQRMA] 40-1756
FAILURE CODE [DAQV00] 40-1758
FAILURE CODE [DAQW00] 40-1760
FAILURE CODE [DAZ9KQ] 40-1761
FAILURE CODE [DAZQKR] 40-1763
FAILURE CODE [DB10KT] 40-1776
FAILURE CODE [DB10MC] 40-1777
FAILURE CODE [DB11KA] 40-1778
FAILURE CODE [DB12KK] 40-1781
FAILURE CODE [DB13KK] 40-1785
FAILURE CODE [DB19KQ] 40-1789
FAILURE CODE [DB1LKA] 40-1791
FAILURE CODE [DB1LKB] 40-1795
FAILURE CODE [DB1QKR] 40-1798
FAILURE CODE [DB1QMA] 40-1812
FAILURE CODE [DB1RKR] 40-1814
FAILURE CODE [DB2QKR] 40-1828
FAILURE CODE [DB2RKR] 40-1846
FAILURE CODE [DBC0KT] 40-1861
FAILURE CODE [DBC0MC] 40-1862
INDEX 00 INDEX AND FOREWORD
00-12 HD785-8E0
FAILURE CODE [DBC1KA] 40-1863
FAILURE CODE [DBC2KK] 40-1866
FAILURE CODE [DBC3KK] 40-1870
FAILURE CODE [DBC9KQ] 40-1874
FAILURE CODE [DBCLKA] 40-1876
FAILURE CODE [DBCLKB] 40-1880
FAILURE CODE [DBCQKR] 40-1883
FAILURE CODE [DBCQMA] 40-1897
FAILURE CODE [DBCRKR] 40-1899
FAILURE CODE [DBP0KM] 40-1912
FAILURE CODE [DBP0KT] 40-1914
FAILURE CODE [DBP0NR] 40-1917
FAILURE CODE [DBP5KP] 40-1918
FAILURE CODE [DBPLKA] 40-1922
FAILURE CODE [DBPLKB] 40-1926
FAILURE CODE [DBPQKR] 40-1929
FAILURE CODE [DBPRKR] 40-1943
FAILURE CODE [DBPRMA] 40-1957
FAILURE CODE [DBPUKR] 40-1959
FAILURE CODE [DBPVKR] 40-1969
FAILURE CODE [DBPWKR] 40-1979
FAILURE CODE [DBPXKR] 40-1981
FAILURE CODE [DBV0MC] 40-1984
FAILURE CODE [DBV1KK] 40-1985
FAILURE CODE [DBV6KB] 40-1989
FAILURE CODE [DBV7KB] 40-1994
FAILURE CODE [DBV8KB] 40-1997
FAILURE CODE [DBVLKA] 40-2000
FAILURE CODE [DBVLKB] 40-2004
FAILURE CODE [DBVQKR] 40-2007
FAILURE CODE [DBVRKR] 40-2021
FAILURE CODE [DBVVKR] 40-2035
FAILURE CODE [DBVWKR] 40-2037
FAILURE CODE [DDAAL6] 40-2039
FAILURE CODE [DDACL4] 40-2043
FAILURE CODE [DDADKA] 40-2048
FAILURE CODE [DDADKY] 40-2051
FAILURE CODE [DDD7KX] 40-2054
FAILURE CODE [DDDGL4] 40-2058
FAILURE CODE [DDDHL4] 40-2061
FAILURE CODE [DDE2KB] 40-2064
FAILURE CODE [DDE2L6] 40-2067
FAILURE CODE [DDP6L4] 40-2070
FAILURE CODE [DDTHKA] 40-2074
FAILURE CODE [DDTJKA] 40-2077
FAILURE CODE [DDTKKA] 40-2080
FAILURE CODE [DDTLKA] 40-2083
FAILURE CODE [DDTMKA] 40-2086
FAILURE CODE [DDTNKA] 40-2089
FAILURE CODE [DDTPKA] 40-2092
FAILURE CODE [DDU1KA] 40-2095
FAILURE CODE [DF10KA] 40-2098
FAILURE CODE [DF10KB] 40-2104
FAILURE CODE [DGE5KX] 40-2109
FAILURE CODE [DGF1KX] 40-2113
FAILURE CODE [DGR2KB] 40-2117
FAILURE CODE [DGR2L8] 40-2120
FAILURE CODE [DGR4KB] 40-2123
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-13
FAILURE CODE [DGR4L8] 40-2126
FAILURE CODE [DGR6KB] 40-2129
FAILURE CODE [DGR6L8] 40-2132
FAILURE CODE [DGT1KX] 40-2135
FAILURE CODE [DGT5KY] 40-2139
FAILURE CODE [DGT5KZ] 40-2143
FAILURE CODE [DGT6KY] 40-2148
FAILURE CODE [DGT6KZ] 40-2152
FAILURE CODE [DHAAMA] 40-2157
FAILURE CODE [DHABMA] 40-2159
FAILURE CODE [DHACMA] 40-2161
FAILURE CODE [DHADMA] 40-2163
FAILURE CODE [DHP4KY] 40-2165
FAILURE CODE [DHP4KZ] 40-2168
FAILURE CODE [DHP5KY] 40-2172
FAILURE CODE [DHP5KZ] 40-2175
FAILURE CODE [DHP6KA] 40-2179
FAILURE CODE [DHP6KX] 40-2184
FAILURE CODE [DHP6KY] 40-2188
FAILURE CODE [DHP6KZ] 40-2191
FAILURE CODE [DHP7KA] 40-2195
FAILURE CODE [DHP7KX] 40-2200
FAILURE CODE [DHP7KY] 40-2205
FAILURE CODE [DHP7KZ] 40-2208
FAILURE CODE [DHQ2KX] 40-2212
FAILURE CODE [DHQ4KX] 40-2216
FAILURE CODE [DHQ6KX] 40-2220
FAILURE CODE [DHT5KX] 40-2224
FAILURE CODE [DHT5L6] 40-2227
FAILURE CODE [DHT8KX] 40-2229
FAILURE CODE [DHT8ZG] 40-2233
FAILURE CODE [DHU2KX] 40-2236
FAILURE CODE [DHU3KX] 40-2240
FAILURE CODE [DHU6KX] 40-2244
FAILURE CODE [DHU7KX] 40-2248
FAILURE CODE [DHU8KX] 40-2252
FAILURE CODE [DHU9KX] 40-2256
FAILURE CODE [DHUBKX] 40-2260
FAILURE CODE [DHUCKX] 40-2264
FAILURE CODE [DHUDKX] 40-2268
FAILURE CODE [DHUHKX] 40-2272
FAILURE CODE [DHULKX] 40-2276
FAILURE CODE [DHUMKX] 40-2280
FAILURE CODE [DHUQKX] 40-2284
FAILURE CODE [DHUTKX] 40-2288
FAILURE CODE [DHY9KX] 40-2292
FAILURE CODE [DJF1KA] 40-2295
FAILURE CODE [DK30KX] 40-2298
FAILURE CODE [DK51L5] 40-2302
FAILURE CODE [DK52KX] 40-2310
FAILURE CODE [DK53L8] 40-2314
FAILURE CODE [DK54KX] 40-2317
FAILURE CODE [DK5VKX] 40-2321
FAILURE CODE [DK5VMA] 40-2324
FAILURE CODE [DK60KX] 40-2326
FAILURE CODE [DKD0L6] 40-2330
FAILURE CODE [DKH0KX] 40-2334
FAILURE CODE [DKH1KX] 40-2337
INDEX 00 INDEX AND FOREWORD
00-14 HD785-8E0
FAILURE CODE [DKR2KY] 40-2341
FAILURE CODE [DKR2KZ] 40-2344
FAILURE CODE [DLF1KA] 40-2347
FAILURE CODE [DLF1LC] 40-2350
FAILURE CODE [DLF2KA] 40-2354
FAILURE CODE [DLF2LC] 40-2357
FAILURE CODE [DLF6L3] 40-2361
FAILURE CODE [DLF7L3] 40-2365
FAILURE CODE [DLF8L3] 40-2369
FAILURE CODE [DLF8LC] 40-2374
FAILURE CODE [DLF9L3] 40-2378
FAILURE CODE [DLF9LC] 40-2383
FAILURE CODE [DLM3KA] 40-2387
FAILURE CODE [DLM3LC] 40-2389
FAILURE CODE [DLM3MB] 40-2392
FAILURE CODE [DLT3KA] 40-2394
FAILURE CODE [DLT3LC] 40-2396
FAILURE CODE [DPQ1KR] 40-2399
FAILURE CODE [DPQ1LD] 40-2405
FAILURE CODE [DPQ2KR] 40-2411
FAILURE CODE [DPQ3KR] 40-2417
FAILURE CODE [DPQ4KB] 40-2423
FAILURE CODE [DQ11KQ] 40-2426
FAILURE CODE [DQ11KR] 40-2431
FAILURE CODE [DQ11KT] 40-2434
FAILURE CODE [DQ11MA] 40-2437
FAILURE CODE [DQ11NR] 40-2442
FAILURE CODE [DQ12KQ] 40-2445
FAILURE CODE [DQ12KR] 40-2450
FAILURE CODE [DQ12KT] 40-2453
FAILURE CODE [DQ12MA] 40-2456
FAILURE CODE [DQ12NR] 40-2461
FAILURE CODE [DQ13KQ] 40-2464
FAILURE CODE [DQ13KR] 40-2469
FAILURE CODE [DQ13KT] 40-2472
FAILURE CODE [DQ13MA] 40-2475
FAILURE CODE [DQ13NR] 40-2480
FAILURE CODE [DQ14KQ] 40-2483
FAILURE CODE [DQ14KR] 40-2488
FAILURE CODE [DQ14KT] 40-2491
FAILURE CODE [DQ14MA] 40-2494
FAILURE CODE [DQ14NR] 40-2499
FAILURE CODE [DQ15KQ] 40-2502
FAILURE CODE [DQ15KR] 40-2507
FAILURE CODE [DQ15KT] 40-2510
FAILURE CODE [DQ15MA] 40-2513
FAILURE CODE [DQ15NR] 40-2518
FAILURE CODE [DQ16KQ] 40-2521
FAILURE CODE [DQ16KR] 40-2526
FAILURE CODE [DQ16KT] 40-2529
FAILURE CODE [DQ16MA] 40-2532
FAILURE CODE [DQ16NR] 40-2537
FAILURE CODE [DQ17KQ] 40-2540
FAILURE CODE [DQ17KR] 40-2545
FAILURE CODE [DQ17KT] 40-2548
FAILURE CODE [DQ17MA] 40-2551
FAILURE CODE [DQ17NR] 40-2556
FAILURE CODE [DQ18KQ] 40-2559
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-15
FAILURE CODE [DQ18KR] 40-2564
FAILURE CODE [DQ18KT] 40-2567
FAILURE CODE [DQ18MA] 40-2570
FAILURE CODE [DQ18NR] 40-2575
FAILURE CODE [DR10KA] 40-2578
FAILURE CODE [DR20KA] 40-2582
FAILURE CODE [DR30KA] 40-2586
FAILURE CODE [DR40KA] 40-2590
FAILURE CODE [DR50KA] 40-2594
FAILURE CODE [DR60KA] 40-2598
FAILURE CODE [DSJ0KR] 40-2602
FAILURE CODE [DUMBKB] 40-2614
FAILURE CODE [DV00KB] 40-2617
FAILURE CODE [DV01KB] 40-2620
FAILURE CODE [DW2AKA] 40-2623
FAILURE CODE [DW2AKB] 40-2626
FAILURE CODE [DW2AKY] 40-2629
FAILURE CODE [DW2AL1] 40-2631
FAILURE CODE [DW2ALH] 40-2634
FAILURE CODE [DW2BKA] 40-2637
FAILURE CODE [DW2BKB] 40-2640
FAILURE CODE [DW2BKY] 40-2643
FAILURE CODE [DW2BL1] 40-2645
FAILURE CODE [DW2BLH] 40-2648
FAILURE CODE [DW2CKA] 40-2651
FAILURE CODE [DW2CKB] 40-2653
FAILURE CODE [DW2CKY] 40-2656
FAILURE CODE [DW2CL1] 40-2658
FAILURE CODE [DW2CLH] 40-2661
FAILURE CODE [DW35KZ] 40-2664
FAILURE CODE [DW36KZ] 40-2667
FAILURE CODE [DW4BK4] 40-2670
FAILURE CODE [DW4BMA] 40-2674
FAILURE CODE [DW72KZ] 40-2678
FAILURE CODE [DW73KA] 40-2681
FAILURE CODE [DW73KB] 40-2683
FAILURE CODE [DW73KY] 40-2686
FAILURE CODE [DW78KZ] 40-2688
FAILURE CODE [DW7BKB] 40-2692
FAILURE CODE [DW7BKY] 40-2695
FAILURE CODE [DW7BKZ] 40-2697
FAILURE CODE [DW7MKB] 40-2699
FAILURE CODE [DW7MKY] 40-2702
FAILURE CODE [DW7MKZ] 40-2704
FAILURE CODE [DW7NKZ] 40-2706
FAILURE CODE [DWD6KA] 40-2709
FAILURE CODE [DWD6KB] 40-2711
FAILURE CODE [DWD6KY] 40-2714
FAILURE CODE [DWD6MA] 40-2716
FAILURE CODE [DWD7K4] 40-2720
FAILURE CODE [DWD7KA] 40-2723
FAILURE CODE [DWD7KB] 40-2725
FAILURE CODE [DWD7KY] 40-2728
FAILURE CODE [DWD7MA] 40-2730
FAILURE CODE [DWNJKZ] 40-2733
FAILURE CODE [DWNLKA] 40-2736
FAILURE CODE [DWNLKB] 40-2738
FAILURE CODE [DWNLKY] 40-2741
INDEX 00 INDEX AND FOREWORD
00-16 HD785-8E0
FAILURE CODE [DWNMKZ] 40-2743
FAILURE CODE [DWPQKZ] 40-2746
FAILURE CODE [DWPQMA] 40-2749
FAILURE CODE [DWPRKZ] 40-2754
FAILURE CODE [DWPRMA] 40-2757
FAILURE CODE [DWPSKZ] 40-2762
FAILURE CODE [DWPSMA] 40-2765
FAILURE CODE [DWPTKZ] 40-2770
FAILURE CODE [DWPTMA] 40-2773
FAILURE CODE [DX13KA] 40-2778
FAILURE CODE [DX13KB] 40-2780
FAILURE CODE [DX13KY] 40-2783
FAILURE CODE [DX16KA] 40-2785
FAILURE CODE [DX16KB] 40-2787
FAILURE CODE [DX16KY] 40-2790
FAILURE CODE [DX21KA] 40-2792
FAILURE CODE [DX21KB] 40-2794
FAILURE CODE [DX21KY] 40-2797
FAILURE CODE [DX21MA] 40-2799
FAILURE CODE [DX22KA] 40-2803
FAILURE CODE [DX22KB] 40-2805
FAILURE CODE [DX22KY] 40-2808
FAILURE CODE [DX22MA] 40-2810
FAILURE CODE [DX23KA] 40-2814
FAILURE CODE [DX23KB] 40-2816
FAILURE CODE [DX23KY] 40-2819
FAILURE CODE [DX23MA] 40-2821
FAILURE CODE [DX24KA] 40-2825
FAILURE CODE [DX24KB] 40-2827
FAILURE CODE [DX24KY] 40-2830
FAILURE CODE [DX24MA] 40-2832
FAILURE CODE [DX25MA] 40-2836
FAILURE CODE [DX26MA] 40-2838
FAILURE CODE [DX30K4] 40-2840
FAILURE CODE [DX30KA] 40-2843
FAILURE CODE [DX30KB] 40-2845
FAILURE CODE [DX30KY] 40-2848
FAILURE CODE [DX30MA] 40-2850
FAILURE CODE [DX33K4] 40-2853
FAILURE CODE [DX33KA] 40-2856
FAILURE CODE [DX33KB] 40-2858
FAILURE CODE [DX33KY] 40-2861
FAILURE CODE [DX33MA] 40-2863
FAILURE CODE [DX37K4] 40-2866
FAILURE CODE [DX37KA] 40-2869
FAILURE CODE [DX37KB] 40-2871
FAILURE CODE [DX37KY] 40-2874
FAILURE CODE [DX37MA] 40-2876
FAILURE CODE [DX38K4] 40-2879
FAILURE CODE [DX38KA] 40-2882
FAILURE CODE [DX38KB] 40-2884
FAILURE CODE [DX38KY] 40-2887
FAILURE CODE [DX38MA] 40-2889
FAILURE CODE [DXH1KA] 40-2892
FAILURE CODE [DXH1KB] 40-2895
FAILURE CODE [DXH1KY] 40-2898
FAILURE CODE [DXH2KA] 40-2900
FAILURE CODE [DXH2KB] 40-2904
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-17
FAILURE CODE [DXH2KY] 40-2908
FAILURE CODE [DXH3KA] 40-2912
FAILURE CODE [DXH3KB] 40-2916
FAILURE CODE [DXH3KY] 40-2920
FAILURE CODE [DXH4KA] 40-2924
FAILURE CODE [DXH4KB] 40-2928
FAILURE CODE [DXH4KY] 40-2932
FAILURE CODE [DXH5KA] 40-2936
FAILURE CODE [DXH5KB] 40-2940
FAILURE CODE [DXH5KY] 40-2944
FAILURE CODE [DXH6KA] 40-2948
FAILURE CODE [DXH6KB] 40-2952
FAILURE CODE [DXH6KY] 40-2956
FAILURE CODE [DXH7KA] 40-2960
FAILURE CODE [DXH7KB] 40-2963
FAILURE CODE [DXH7KY] 40-2966
FAILURE CODE [DXHHKA] 40-2968
FAILURE CODE [DXHHKB] 40-2971
FAILURE CODE [DXHHKY] 40-2974
FAILURE CODE [DY30MA] 40-2978
FAILURE CODE [DY30MC] 40-2982
FAILURE CODE [DY30ME] 40-2989
FAILURE CODE [F@BWNR] 40-2992
FAILURE CODE [F@BWNS] 40-2994
FAILURE CODE [F@BXNR] 40-2996
FAILURE CODE [F@BXNS] 40-2998
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-3000
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-3000
E-2 MANUAL PREHEATING SYSTEM DOES NOT OPERATE 40-3012
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT OPERATE 40-3018
E-4 WHILE PREHEATING IS IN OPERATION, PREHEATING PILOT LAMP DOES NOT LIGHT UP
40-3022
E-5 NONE OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY ANYTHING
40-3025
E-6 LCD UNIT ON MACHINE MONITOR SHOWS NOTHING 40-3034
E-7 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL (BACKLIGHT GOES OFF
OR FLICKERS) 40-3037
E-8 LCD SCREEN ON MACHINE MONITOR DOES NOT SHOW CORRECTLY 40-3040
E-9 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 40-3043
E-10 NIGHT MODE LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 40-3048
E-11 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 40-3052
E-12 NIGHT MODE LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR
SWITCHES DOES NOT OPERATE CORRECTLY 40-3057
E-13 TWO SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT OPERATE
40-3062
E-14 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 40-3067
E-15 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT
SHOWN CORRECTLY 40-3072
E-16 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-3073
E-17 REARVIEW MONITOR IMAGES ARE NOT SHOWN CLEARLY 40-3078
E-18 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-3084
E-19 NIGHT MODE LAMP OF REARVIEW MONITOR IS ABNORMAL 40-3090
E-20 AIR CLEANER CLOGGING CAUTION LAMP DOES NOT LIGHT UP 40-3094
E-21 TRANSMISSION OIL FILTER CLOGGING CAUTION LAMP DOES NOT LIGHT UP 40-3097
E-22 RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 40-3101
E-23 REAR VIEW MONITOR IS NOT SHOWN IN CONJUNCTION WITH REVERS WHEN THE CONSTANT
DISPLAY SETTING IS DISABLE 40-3104
INDEX 00 INDEX AND FOREWORD
00-18 HD785-8E0
E-24 REAR VIEW MONITOR REFERENCE LINE IS NOT SHOWN WHEN THE REFERENCE LINE
DISPLAY SETTING IS TURNED ON 40-3107
E-25 FUEL GAUGE DOES NOT SHOW NORMALLY 40-3109
E-26 TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT RISE OR TORQUE CONVERTER
OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 40-3112
E-27 HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT RISE OR HYDRAULIC OIL TEMPERATURE
CAUTION LAMP DOES NOT LIGHT UP 40-3115
E-28 SEATBELT CAUTION LAMP DOES NOT SHOW NORMALLY 40-3119
E-29 MACHINE MONITOR IS NOT ENABLED WHEN STARTING SWITCH IS NOT TURNED ON
40-3123
E-30 ALARM BUZZER DOES NOT MAKE SOUND 40-3127
E-31 ALARM BUZZER DOES NOT STOP 40-3129
E-32 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE CORRECTLY WHEN ENGINE
POWER MODE SELECTOR SWITCH IS OPERATED 40-3134
E-33 AISS FUNCTION DOES NOT OPERATE CORRECTLY 40-3138
E-34 DUMP (HOIST) CONTROL LEVER DOES NOT OPERATE CORRECTLY 40-3142
E-35 FUEL FEED PUMP DOES NOT OPERATE OR DOES NOT STOP AUTOMATICALLY 40-3145
E-36 TURN SIGNAL LAMP AND HAZARD LAMP DO NOT OPERATE CORRECTLY 40-3155
E-37 HORN DOES NOT MAKE SOUND 40-3163
E-38 HORN DOES NOT STOP 40-3167
E-39 NONE OF HEADLAMP, CLEARANCE LAMP, OR TAIL LAMP LIGHTS UP 40-3170
E-40 CLEARANCE LAMP DOES NOT LIGHT UP 40-3175
E-41 TAIL LAMP DOES NOT LIGHT UP 40-3178
E-42 HEADLAMP (LOW BEAM) DOES NOT LIGHT UP 40-3181
E-43 HEADLAMP (HIGH BEAM) DOES NOT LIGHT UP 40-3185
E-44 HEADLAMP (LOW BEAM) AND (HIGH BEAM) DO NOT LIGHT UP 40-3189
E-45 PASSING LAMP DOES NOT LIGHT UP 40-3192
E-46 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-3195
E-47 DATA DOWNLOAD WITH WIRELESS LAN DOES NOT OPERATE 40-3197
E-48 KomVision MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-3198
E-49 KomVision MONITOR IMAGES ARE NOT SHOWN CLEARLY 40-3203
E-50 KomVision MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-3212
E-51 NIGHT MODE LAMP OF KomVision MONITOR IS ABNORMAL 40-3218
E-52 A PART OF CAMERA IMAGE OF KomVision MONITOR DOES NOT DISPLAY 40-3222
E-53 KomVision MONITOR DOES NOT DISPLAY NORMALLY AFTER CALIBRATION 40-3225
E-54 CANNOT ACCESS TO THE SETTING SCREEN OF THE MOBILE COMMUNICATION TERMINAL
40-3227
E-55 CANNOT LOG IN TO THE SETTING SCREEN OF THE MOBILE COMMUNICATION TERMINAL
BECAUSE THE LOG IN PASSWORD IS UNKNOWN 40-3234
E-56 KOMTRAX Plus CONTROLLER IS NOT DETECTED 40-3236
E-57 KOMTRAX Plus CONTROLLER DOES NOT BECOME ACTIVE 40-3238
E-58 COMMUNICATION BETWEEN MOBILE COMMUNICATION TERMINAL AND KOMTRAX Plus
SERVER FAILS 40-3239
E-59 DATA IS NOT SENT TO KOMTRAX Plus SERVER 40-3242
E-60 ALARM BUZZER DOES NOT SOUND WHEN POWER LADDER IS IN OPERATION 40-3244
E-61 POWER LADDER PUMP DOES NOT OPERATE 40-3247
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-3252
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (H MODE) 40-3252
FAILURE MODE AND CAUSE TABLE 40-3253
H-1 MACHINE DOES NOT MOVE 40-3258
H-2 IT IS NOT SMOOTH DURING TRAVEL (HUNTING) 40-3265
H-3 LOCKUP IS NOT RELEASED 40-3270
H-4 STRONG SHOCK IS MADE WHEN YOU START MACHINE OR SHIFT GEARS 40-3271
H-5 SHIFTUP DOES NOT OPERATE 40-3274
H-6 TRAVEL SPEED IN ALL GEAR SPEED IS LOW OR POWER IS LOW DURING TRAVEL WITH
LOCKUP FUNCTION 40-3279
H-7 TRAVEL SPEED IS LOW OR POWER IS LOW DURING TRAVEL WITH TORQUE CONVERTER
40-3283
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-19
H-8 TRAVEL SPEED IS LOW OR POWER IS LOW IN SPECIFIED GEAR SPEED 40-3287
H-9 TIME LAG IS LARGE WHEN YOU START MACHINE OR SHIFT GEARS 40-3291
H-10 TORQUE CONVERTER OIL TEMPERATURE IS HIGH 40-3296
H-11 TORQUE CONVERTER OIL PRESSURE IS LOW 40-3300
H-12 STEERING WHEEL IS HEAVY TO OPERATE 40-3304
H-13 STEERING WHEEL IS DISABLED 40-3308
H-14 STEERING WHEEL IS SHAKEN 40-3311
H-15 PARKING BRAKE DOES NOT OPERATE OR IS WEAK 40-3313
H-16 PARKING BRAKE IS NOT RELEASED OR DRAGS 40-3314
H-17 BRAKING OF FRONT BRAKE IS NOT SUFFICIENT 40-3316
H-18 BRAKING OF REAR BRAKE IS NOT SUFFICIENT 40-3319
H-19 SPEED IS LOW WHEN DUMP BODY IS RAISED 40-3322
H-20 HYDRAULIC DRIFT OF DUMP BODY IS LARGE 40-3326
H-21 DUMP BODY IS DISABLED 40-3327
H-22 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR DOES NOT MOVE) 40-3331
H-23 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-3335
H-24 POWER LADDER DOES NOT OPERATE OR MOVES SLOW 40-3336
TROUBLESHOOTING OF ENGINE (S-MODE) 40-3339
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (S MODE) 40-3339
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-3340
S-2 ENGINE CRANKS BUT DOES NOT START 40-3342
S-3 FUEL IS INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS BUT
DOES NOT START) 40-3347
S-4 ENGINE STARTABILITY IS POOR 40-3354
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-3361
S-6 ENGINE STOPS DURING OPERATION 40-3368
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-3375
S-8 ENGINE LACKS POWER 40-3381
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-3388
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-3394
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-3398
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-3402
S-13 OIL MIXES INTO COOLANT (OR COOLANT SPURTS BACK AND COOLANT LEVEL DOES
DOWN) 40-3406
S-14 ENGINE OIL PRESSURE DROPS 40-3408
S-15 FUEL MIXES INTO ENGINE OIL 40-3412
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-3414
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEAT) 40-3417
S-18 UNUSUAL NOISE IS HEARD 40-3422
S-19 VIBRATION IS EXCESSIVE 40-3426
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-3429
S-21 ACTIVE REGENERATION IS DONE FREQUENTLY 40-3433
S-22 ACTIVE REGENERATION TAKES LONG 40-3440
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-3446
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-8
HOW TO READ THIS MANUAL 50-8
COATING MATERIALS LIST 50-10
SPECIAL TOOLS LIST 50-14
SKETCHES OF SPECIAL TOOLS 50-30
ENGINE AND COOLING SYSTEM 50-35
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (RIGHT BANK) 50-35
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (LEFT BANK) 50-62
REMOVE AND INSTALL INJECTOR ASSEMBLY (RIGHT BANK) 50-77
REMOVE AND INSTALL INJECTOR ASSEMBLY (LEFT BANK) 50-99
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (RIGHT BANK) 50-123
INDEX 00 INDEX AND FOREWORD
00-20 HD785-8E0
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (LEFT BANK) 50-132
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (RIGHT BANK) 50-140
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (LEFT BANK) 50-217
REMOVE AND INSTALL EGR VALVE ASSEMBLY (RIGHT BANK) 50-299
REMOVE AND INSTALL EGR VALVE ASSEMBLY (LEFT BANK) 50-322
REMOVE AND INSTALL EGR COOLER ASSEMBLY (RIGHT BANK) 50-349
REMOVE AND INSTALL EGR COOLER ASSEMBLY (LEFT BANK) 50-392
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-437
REMOVE AND INSTALL ALTERNATOR BELT 50-443
REMOVE AND INSTALL ALTERNATOR ASSEMBLY 50-452
DRAIN AND ADD FUEL 50-460
REMOVE AND INSTALL COOLING ASSEMBLY 50-463
REMOVE AND INSTALL RADIATOR CORE 50-537
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 50-553
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-562
REMOVE AND INSTALL OIL COOLER ASSEMBLY 50-578
REMOVE AND INSTALL ENGINE ASSEMBLY 50-585
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-628
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-633
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-638
REMOVE AND INSTALL KDPF ASSEMBLY (TOGETHER WITH BRACKET) 50-647
REMOVE AND INSTALL KDPF ASSEMBLY (SINGLE UNIT) 50-697
DISASSEMBLE AND ASSEMBLE KDPF ASSEMBLY 50-748
REMOVE AND INSTALL KCCV ASSEMBLY (RIGHT BANK) 50-765
REMOVE AND INSTALL KCCV ASSEMBLY (LEFT BANK) 50-773
REMOVE AND INSTALL VGT ASSEMBLY (RIGHT BANK) 50-781
REMOVE AND INSTALL VGT ASSEMBLY (LEFT BANK) 50-806
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-829
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-837
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-848
POWER TRAIN 50-853
DRAIN AND ADD TRANSMISSION OIL 50-853
REMOVE AND INSTALL DAMPER ASSEMBLY 50-855
DISASSEMBLE AND ASSEMBLE DAMPER ASSEMBLY 50-869
REMOVE AND INSTALL FRONT DRIVE SHAFT 50-872
REMOVE AND INSTALL REAR DRIVE SHAFT 50-877
REMOVE AND INSTALL TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY
50-881
DISCONNECT AND CONNECT TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION
ASSEMBLY 50-915
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER AND PTO ASSEMBLY 50-936
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-961
REMOVE AND INSTALL DIFFERENTIAL ASSEMBLY 50-1010
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 50-1020
REMOVE AND INSTALL FINAL DRIVE AND REAR BRAKE ASSEMBLY 50-1059
DISASSEMBLE AND ASSEMBLE FINAL DRIVE AND REAR BRAKE ASSEMBLY 50-1066
REMOVE AND INSTALL FINAL DRIVE CARRIER ASSEMBLY 50-1105
DISASSEMBLE AND ASSEMBLE FINAL DRIVE CARRIER ASSEMBLY 50-1111
BRAKE SYSTEM 50-1114
DRAIN AND ADD BRAKE OIL 50-1114
REMOVE AND INSTALL SLACK ADJUSTER ASSEMBLY 50-1116
REMOVE AND INSTALL BRAKE ACCUMULATOR CHARGE VALVE ASSEMBLY 50-1121
REMOVE AND INSTALL FRONT WHEEL HUB AND BRAKE ASSEMBLY 50-1126
DISASSEMBLE AND ASSEMBLE FRONT WHEEL HUB AND BRAKE ASSEMBLY 50-1142
STEERING SYSTEM 50-1161
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 50-1161
REMOVE AND INSTALL STEERING CYLINDER ASSEMBLY 50-1172
DISASSEMBLE AND ASSEMBLE STEERING CYLINDER ASSEMBLY 50-1196
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-21
UNDERCARRIAGE AND FRAME 50-1201
REMOVE AND INSTALL FRONT WHEEL ASSEMBLY 50-1201
REMOVE AND INSTALL REAR WHEEL ASSEMBLY 50-1204
REMOVE AND INSTALL RIGHT FRONT SUSPENSION CYLINDER ASSEMBLY 50-1211
REMOVE AND INSTALL LEFT FRONT SUSPENSION CYLINDER ASSEMBLY 50-1267
DISASSEMBLE AND ASSEMBLE FRONT SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH
BUFFER RING) 50-1309
REMOVE AND INSTALL KINGPIN 50-1315
REMOVE AND INSTALL REAR SUSPENSION CYLINDER ASSEMBLY 50-1337
DISASSEMBLE AND ASSEMBLE REAR SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH
BUFFER RING) 50-1347
REMOVE AND INSTALL SLANTED LADDER ASSEMBLY 50-1353
HYDRAULIC SYSTEM 50-1358
DRAIN AND ADD HYDRAULIC OIL 50-1358
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-1360
REMOVE AND INSTALL STEERING AND HOIST PUMP ASSEMBLY 50-1374
REMOVE AND INSTALL POWER TRAIN DUPLEX PUMP ASSEMBLY 50-1390
REMOVE AND INSTALL REAR BRAKE COOLING AND BRAKE CHARGE TRIPLEX PUMP ASSEMBLY
50-1407
REMOVE AND INSTALL COOLING FAN AND HOIST PUMP ASSEMBLY 50-1416
REMOVE AND INSTALL DEMAND VALVE ASSEMBLY 50-1424
REMOVE AND INSTALL HOIST VALVE ASSEMBLY 50-1440
REMOVE AND INSTALL HOIST CYLINDER ASSEMBLY 50-1447
DISASSEMBLE AND ASSEMBLE HOIST CYLINDER ASSEMBLY 50-1453
WORK EQUIPMENT 50-1462
FIX AND RELEASE BODY RAISE POSITION 50-1462
REMOVE AND INSTALL BODY ASSEMBLY 50-1466
CAB RELATED PARTS 50-1477
REMOVE AND INSTALL OPERATOR CAB ASSEMBLY 50-1477
REMOVE AND INSTALL OPERATOR CAB GLASS 50-1537
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-1548
REMOVE AND INSTALL OPERATOR SEAT ASSEMBLY 50-1565
REMOVE AND INSTALL SEATBELT 50-1571
ELECTRICAL SYSTEM 50-1574
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (RIGHT BANK) 50-1574
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (LEFT BANK) 50-1580
REMOVE AND INSTALL RETARDER AND HOIST CONTROLLER ASSEMBLY 50-1586
REMOVE AND INSTALL ABS AND POWER LADDER CONTROLLER ASSEMBLY 50-1589
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 50-1593
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-1596
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 50-1602
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-1605
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (RIGHT BANK) 50-1609
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (LEFT BANK) 50-1614
REMOVE AND INSTALL KOMTRAX Plus CONTROLLER ASSEMBLY 50-1619
REMOVE AND INSTALL MOBILE COMMUNICATION TERMINAL 50-1623
REMOVE AND INSTALL DC-DC CONVERTER 50-1626
REMOVE AND INSTALL MOBILE COMMUNICATION TERMINAL WIRING HARNESS 50-1628
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-1639
REMOVE AND INSTALL REARVIEW CAMERA 50-1642
REMOVE AND INSTALL KomVision CAMERA 50-1644
REMOVE AND INSTALL KomVision RADAR 50-1654
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 50-1682
REMOVE AND INSTALL WIRELESS LAN UNIT ASSEMBLY 50-1686
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 60-3
ENGINE AND COOLING SYSTEM 60-5
INDEX 00 INDEX AND FOREWORD
00-22 HD785-8E0
MAINTENANCE STANDARD OF ENGINE MOUNT 60-5
MAINTENANCE STANDARD OF DAMPER 60-6
MAINTENANCE STANDARD OF COOLING FAN, HOIST PUMP 60-8
MAINTENANCE STANDARD OF SERVO VALVE OF COOLING FAN, HOIST PUMP 60-10
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-11
POWER TRAIN 60-14
MAINTENANCE STANDARD OF DRIVE SHAFT 60-14
MAINTENANCE STANDARD OF TORQUE CONVERTER, TRANSMISSION MOUNT 60-15
MAINTENANCE STANDARD OF TORQUE CONVERTER, PTO 60-16
MAINTENANCE STANDARD OF TRANSMISSION 60-20
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-28
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-29
MAINTENANCE STANDARD OF H, L, R, 1ST, 2ND, 3RD, 4TH CLUTCH ECMV 60-30
MAINTENANCE STANDARD OF VALVE ASSEMBLY (MAIN PRESSURE VARIABLE, TORQUE CONVERTER
RELIEF, MAIN FLOW RATE SELECT) 60-31
MAINTENANCE STANDARD OF TRANSMISSION LUBRICATING OIL SELECTOR VALVE 60-33
MAINTENANCE STANDARD OF FRONT AXLE 60-35
MAINTENANCE STANDARD OF REAR AXLE 60-36
MAINTENANCE STANDARD OF DIFFERENTIAL 60-37
MAINTENANCE STANDARD OF FINAL DRIVE 60-39
STEERING SYSTEM 60-41
MAINTENANCE STANDARD OF STEERING COLUMN 60-41
MAINTENANCE STANDARD OF STEERING LINKAGE 60-42
MAINTENANCE STANDARD OF DEMAND VALVE 60-45
MAINTENANCE STANDARD OF STEERING CYLINDER 60-48
BRAKE SYSTEM 60-49
MAINTENANCE STANDARD OF FRONT BRAKE, PARKING BRAKE 60-49
MAINTENANCE STANDARD OF REAR BRAKE, PARKING BRAKE 60-51
UNDERCARRIAGE AND FRAME 60-53
MAINTENANCE STANDARD OF FRONT SUSPENSION CYLINDER 60-53
MAINTENANCE STANDARD OF REAR SUSPENSION CYLINDER 60-57
MAINTENANCE STANDARD OF REAR AXLE SUPPORT 60-59
HYDRAULIC SYSTEM 60-61
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-61
MAINTENANCE STANDARD OF PUMP ASSEMBLY (STEERING, HOIST) 60-62
MAINTENANCE STANDARD OF SERVO VALVE OF PUMP ASSEMBLY (STEERING, HOIST) 60-64
MAINTENANCE STANDARD OF HOIST VALVE 60-65
WORK EQUIPMENT 60-67
MAINTENANCE STANDARD OF HOIST CYLINDER 60-67
CAB RELATED PARTS 60-68
MAINTENANCE STANDARD OF CAB MOUNT 60-68
80 OTHERS 80-1
CONTENTS 80-2
AIR CONDITIONER SYSTEM 80-4
PRECAUTIONS FOR REFRIGERANT 80-4
LAYOUT DRAWING OF AIR CONDITIONER SYSTEM 80-5
SPECIFICATIONS OF AIR CONDITIONER 80-7
STRUCTURE OF REFRIGERATION CYCLE 80-8
FUNCTION OF REFRIGERATION CYCLE 80-9
AIR CONDITIONER SYSTEM DIAGRAM 80-10
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-11
AIR CONDITIONER UNIT 80-14
AIR CONDITIONER CONTROLLER 80-17
COMPRESSOR 80-19
CONDENSER 80-21
AIR CONDITIONER RELATED SENSORS 80-23
PROCEDURE FOR TESTING AND TROUBLESHOOTING AIR CONDITIONER 80-24
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-26
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-23
LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS 80-28
TEST AIR LEAKAGE (DUCT) 80-32
TEST AIR CONDITIONER WITH SELF-DIAGNOSIS FUNCTION 80-35
TEST VENT (MODE) CHANGEOVER 80-36
TEST FRESH/RECIRC AIR CHANGEOVER 80-38
TEST REFRIGERANT (DUAL) PRESSURE SWITCH 80-39
TEST RELAYS 80-40
SIMPLE CHECK OF REFRIGERANT LEVEL THROUGH SIGHT GLASS 80-41
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-42
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-44
INFORMATION DESCRIBED IN TROUBLESHOOTING 80-47
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 80-50
TROUBLESHOOTING OF AIR CONDITIONER SYSTEM (A-MODE) 80-65
TROUBLESHOOTING BY GAUGE PRESSURE 80-82
CONNECT SERVICE TOOL 80-85
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF AIR CONDITIONER PIPINGS
80-87
COMPRESSOR OIL 80-89
REPLACE DESICCANT 80-91
KomVision SYSTEM 80-93
STRUCTURE AND OPERATION OF KomVision SYSTEM 80-93
TEST AND ADJUST KomVision SYSTEM 80-115
CAMERA CALIBRATION 80-136
ADJUST RADARS (FOR MACHINE WITH RADARS) 80-169
TROUBLESHOOTING FOR KomVision SYSTEM 80-183
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
HOW TO READ THE CODES FOR ELECTRIC CABLE 90-4
HYDRAULIC CIRCUIT DIAGRAM 90-8
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-8
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST 90-13
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED
LOWER VALVES) 90-15
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL 90-17
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM 90-19
HYDRAULIC CIRCUIT DIAGRAM OF POWER LADDER (MACHINE WITH POWER LADDER) 90-21
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (REVERSE 1ST + RIGHT TURN + BRAKE
OPERATION) 90-23
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED
LOWER VALVES) (AT REVERSE 1ST, RIGHT TURN, BRAKE OPERATION) 90-25
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL (AT REVERSE 1ST, RIGHT TURN, BRAKE
OPERATION) 90-27
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM (AT REVERSE
1ST, RIGHT TURN, BRAKE OPERATION) 90-29
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (AT HOIST RAISE, FORWARD 2ND OPERATION)
90-31
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED
LOWER VALVES) (AT HOIST RAISE, FORWARD 2ND OPERATION) 90-33
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL (AT RETARDER BRAKE OPERATION)
90-35
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM (AT HOIST
RAISE, FORWARD 2ND OPERATION) 90-37
ELECTRICAL CIRCUIT DIAGRAM 90-39
SYMBOLS USED IN ELECTRIC CIRCUIT DIAGRAM 90-39
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (1/12) 90-43
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (2/12) 90-45
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (3/12) 90-47
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (4/12) 90-49
INDEX 00 INDEX AND FOREWORD
00-24 HD785-8E0
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (5/12) 90-51
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (6/12) 90-53
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (7/12) 90-55
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (8/12) 90-57
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (9/12) 90-59
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (10/12) 90-61
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (11/12) 90-63
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (12/12) 90-65
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (1/13) 90-67
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (2/13) 90-69
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (3/13) 90-71
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (4/13) 90-73
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (5/13) 90-75
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (6/13) 90-77
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (7/13) 90-79
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (8/13) 90-81
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (9/13) 90-83
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (10/13) 90-85
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (11/13) 90-87
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (12/13) 90-89
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (13/13) 90-91
ELECTRICAL CIRCUIT DIAGRAM OF ENGINE (1/2) 90-93
ELECTRICAL CIRCUIT DIAGRAM OF ENGINE (2/2) 90-95
CONNECTOR AND WIRING HARNESS CHART 90-97
CONNECTOR AND WIRING HARNESS CHART (1/43) 90-99
CONNECTOR AND WIRING HARNESS CHART (2/43) 90-101
CONNECTOR AND WIRING HARNESS CHART (3/43) 90-103
CONNECTOR AND WIRING HARNESS CHART (4/43) 90-105
CONNECTOR AND WIRING HARNESS CHART (5/43) 90-107
CONNECTOR AND WIRING HARNESS CHART (6/43) 90-109
CONNECTOR AND WIRING HARNESS CHART (7/43) 90-111
CONNECTOR AND WIRING HARNESS CHART (8/43) 90-113
CONNECTOR AND WIRING HARNESS CHART (9/43) 90-115
CONNECTOR AND WIRING HARNESS CHART (10/43) 90-117
CONNECTOR AND WIRING HARNESS CHART (11/43) 90-119
CONNECTOR AND WIRING HARNESS CHART (12/43) 90-121
CONNECTOR AND WIRING HARNESS CHART (13/43) 90-123
CONNECTOR AND WIRING HARNESS CHART (14/43) 90-125
CONNECTOR AND WIRING HARNESS CHART (15/43) 90-127
CONNECTOR AND WIRING HARNESS CHART (16/43) 90-129
CONNECTOR AND WIRING HARNESS CHART (17/43) 90-131
CONNECTOR AND WIRING HARNESS CHART (18/43) 90-133
CONNECTOR AND WIRING HARNESS CHART (19/43) 90-135
CONNECTOR AND WIRING HARNESS CHART (20/43) 90-137
CONNECTOR AND WIRING HARNESS CHART (21/43) 90-139
CONNECTOR AND WIRING HARNESS CHART (22/43) 90-141
CONNECTOR AND WIRING HARNESS CHART (23/43) 90-143
CONNECTOR AND WIRING HARNESS CHART (24/43) 90-145
CONNECTOR AND WIRING HARNESS CHART (25/43) 90-147
CONNECTOR AND WIRING HARNESS CHART (26/43) 90-149
CONNECTOR AND WIRING HARNESS CHART (27/43) 90-151
CONNECTOR AND WIRING HARNESS CHART (28/43) 90-153
CONNECTOR AND WIRING HARNESS CHART (29/43) 90-155
CONNECTOR AND WIRING HARNESS CHART (30/43) 90-157
CONNECTOR AND WIRING HARNESS CHART (31/43) 90-159
CONNECTOR AND WIRING HARNESS CHART (32/43) 90-161
CONNECTOR AND WIRING HARNESS CHART (33/43) 90-163
CONNECTOR AND WIRING HARNESS CHART (34/43) 90-165
00 INDEX AND FOREWORD INDEX
HD785-8E0 00-25
CONNECTOR AND WIRING HARNESS CHART (35/43) 90-167
CONNECTOR AND WIRING HARNESS CHART (36/43) 90-169
CONNECTOR AND WIRING HARNESS CHART (37/43) 90-171
CONNECTOR AND WIRING HARNESS CHART (38/43) 90-173
CONNECTOR AND WIRING HARNESS CHART (39/43) 90-175
CONNECTOR AND WIRING HARNESS CHART (40/43) 90-177
CONNECTOR AND WIRING HARNESS CHART (41/43) 90-179
CONNECTOR AND WIRING HARNESS CHART (42/43) 90-181
CONNECTOR AND WIRING HARNESS CHART (43/43) 90-183
INDEX 1

DESCRIPTION:

Komatsu Articulated Dump Truck HD785-8E0 Shop Manual SEN06801-08 – PDF DOWNLOAD

SERIAL NUMBERS 55001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

IMAGES PREVIEW OF THE MANUAL: