Komatsu Avance PC200LL-6 PC220LL-6 Logging Excavator Shop Manual CEBM005700 – PDF DOWNLOAD

Komatsu Avance PC200LL-6 PC220LL-6 Logging Excavator Shop Manual CEBM005700 – PDF DOWNLOAD

FILE DETAILS:

Komatsu Avance PC200LL-6 PC220LL-6 Logging Excavator Shop Manual CEBM005700 – PDF DOWNLOAD

Language : English
Pages : 58
Downloadable : Yes
File Type : PDF
Size: 0.98 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Avance PC200LL-6 PC220LL-6 Logging Excavator Shop Manual CEBM005700 – PDF DOWNLOAD

SERIAL NUMBERS:

PC200LL-6 A85001 and upPC220LL-6 A85001 and up

GENERAL PRECAUTIONS:

Mistakes in operation are extremely dangerous. Read the Operation and Maintenance Manual carefully BEFORE operating the machine.1 .Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine.
2.When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.

•  Always wear safety glasses when hitting parts with a hammer.
•  Always wear safety glasses when grinding parts with a grinder, etc.

3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.4.When carrying out any operation with two or more workers, always agree on the op- erating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.PREPARATIONS FOR WORK:
1. Before adding or making any repairs, park the machine on hard, level ground, and block the wheels to
prevent the machine from moving.
2. Before starting work, lower outrigger, bucket or any other work equipment to the ground. If this is not possible,
use blocks to prevent the work equipment from falling down. In addition, be sure to lock all the control levers and hang warning sign on them.
3. When disassembling or assembling, support the machine with blocks, jacks or stands before starting
work.
4. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

TABLE OF CONTENTS:

Komatsu Avance PC200LL-6 PC220LL-6 Logging Excavator Shop Manual CEBM005700 – PDF DOWNLOAD

MAIN MENU………………………………………….. 0
COVER……………………………………………… 1
CONTENTS…………………………………………… 2
BASE SHOP MANUAL ………………………………….. 0
FORWARD……………………………………………. 5
SAFETY…………………………………………. 5
SAFETY NOTICE……………………………….. 5
IMPORTANT SAFETY NOTICE…………………… 5
GENERAL PRECAUTIONS………………………. 5
PREPARATIONS FOR WORK…………………….. 5
PRECAUTIONS DURING WORK…………………… 5
GENERAL………………………………………… 7
HOW TO READ THE SHOP MANUAL………………………. 8
VOLUMES…………………………………….. 8
DISTRIBUTION AND UPDATING…………………….. 8
FILING METHOD……………………………….. 8
REVISED EDITION MARK…………………………. 8
REVISIONS…………………………………… 8
SYMBOLS…………………………………….. 8
HOISTING INSTRUCTIONS……………………………. 9
HOISTING……………………………………. 9
WIRE ROPES………………………………….. 9
COATING MATERIALS……………………………….. 10
STANDARD TIGHTENING TORQUE……………………….. 12
STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS……. 12
TIGHTENING TORQUE OF HOSE NUTS………………… 13
TIGHTENING TORQUE OF SPLIT FLANGE BOLTS………… 13
TIGHTENING TORQUE FOR FLARED NUTS……………… 13
ALTERNATIVE FASTENERS………………………… 14
BOLT IDENTIFICATION CHART…………………. 14
GRADE 5 AND 8 NONPHOSPHATE COATED HARDWARE…. 15
GRADE 8 PHOSPHATE COATED HARDWARE………….. 16
STANDARD METRIC FASTENERS…………………. 16
HYDRAULIC TUBES AND FITTINGS………………. 17
HOSE CLAMPS……………………………… 17
SPLIT FLANGE CONNECTIONS………………….. 17
ELECTRIC WIRE CODE………………………………. 18
CLASSIFICATION BY THICKNESS…………………… 18
CLASSIFICATION BY COLOR AND CODE………………. 18
CONVERSION TABLES……………………………….. 19
METHOD OF USING THE CONVERSION TABLE…………… 19
01 GENERAL…………………………………………. 25
GENERAL ASSEMBLY DRAWING…………………………. 26
PC200LL…………………………………….. 26
PC220LL-6…………………………………… 28
SPECIFICATIONS………………………………….. 30
PC200LL-6…………………………………… 30
PC220LL-6…………………………………… 32
WEIGHT TABLE……………………………………. 34
FUEL COOLANT AND LUBRICANTS………………………. 35
ENGINE OIL SPECIFICATIONS…………………….. 36
NORMAL OPERATION…………………………. 36
ARCTIC OPERATION…………………………. 36
FINAL DRIVE OIL SPECIFICATIONS…………….. 37
COOLANT SPECIFICATIONS……………………….. 38
10 STRUCTURE AND FUNCTION……………………………. 43
TRACK FRAME • RECOIL SPRING………………………. 44
CAB RISER AND RELATED PARTS………………………. 45
20 TESTING, ADJUSTING AND TROUBLESHOOTING………………229
30 DISASSEMBLY AND ASSEMBLY………………………….. 49
REVOLVING FRAME…………………………………. 50
Removal…………………………………….. 50
RECOIL SPRING…………………………………… 51
Disassembly…………………………………. 51
Assembly……………………………………. 52
COUNTERWEIGHT…………………………………… 53
Removal…………………………………….. 53
Installation………………………………… 53
40 MAINTENANCE STANDARD……………………………… 55
TRACK FRAME • RECOIL SPRING………………………. 56