Komatsu D355C-3 Pipelayer Field Assembly Instsruction Manual GEN00024-02 – PDF DOWNLOAD

Komatsu D355C-3 Pipelayer Field Assembly Instsruction Manual GEN00024-02 – PDF DOWNLOAD

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Komatsu D355C-3 Pipelayer Field Assembly Instsruction Manual GEN00024-02 – PDF DOWNLOAD

Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
Size: 4.04 MB

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Komatsu D355C-3 Pipelayer Field Assembly Instsruction Manual GEN00024-02 – PDF DOWNLOAD

SERIAL NUMBERS 14543 and up

Preface:
You are required to execute full inspection and maintenance before starting the engine and
assembling the work equipment. Since the work is often carried out in dangerous places
and positions by a team, hold a safety meeting in advance and appoint a crane director,
work leader, etc. so that the all member can work safely.
When the work is carried out in an overseas country, difference in language, customs, etc.
lowers safety. Accordingly, the field liaison man and work supervisor must examine the
above point and take necessary measures.

TABLE OF CONTENTS:

Komatsu D355C-3 Pipelayer Field Assembly Instsruction Manual GEN00024-02 – PDF DOWNLOAD

SPECIFICATIONS…………………………………………………………………………………………… 1
PRECAUTIONS FOR FIELD ASSEMBLY ………………………………………………………….. 3
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE…………… 4
POSITION FOR TRANSPORTATION ……………………………………………………………….. 5
LIST OF TOOLS FOR FIELD ASSEMBLY………………………………………………………….. 9
TIGHTENING TORQUE…………………………………………………………………………………… 10
COATING MATERIALS……………………………………………………………………………………. 15
A. Assembly procedure ……………………………………………………………………………………. 17
A-1. Installation of exhaust pipe…………………………………………………………………… 18
A-2. Installation of lamps ……………………………………………………………………………. 19
A-3. Installation of gate-type frame………………………………………………………………. 20
A-4. Installation of counterweight…………………………………………………………………. 23
A-5. Installation of cab ……………………………………………………………………………….. 27
A-6. Installation of air conditioner (If equipped) ……………………………………………… 32
A-7. Installation of boom…………………………………………………………………………….. 33
A-8. Charging air conditioner with refrigerant (if equipped) ……………………………… 42
A-9. Check of oil/coolant level in each part……………………………………………………. 44
A-10. Greasing……………………………………………………………………………………………. 47
A-11. Installation of exterior parts (Hydraulic winch specification)………………………. 49
A-12. Bleeding air from hydraulic circuit (Hydraulic winch specification)……………… 50
M. Inspection and maintenance procedures after completion of assembly………………. 53
M-1. Inspection and adjustment of operator’s cab ………………………………………….. 54
M-2. Inspection of safety devices …………………………………………………………………. 56
M-3. Replacement of return filter (Replacement of standard filter → special
flushing parts)…………………………………………………………………………………….. 60
M-4. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders ………. 62
M-5. Replacement of return filter (Replacement of special flushing parts →
standard filter) ……………………………………………………………………………………. 63
FIELD ASSEMBLY INSPECTION REPORT