Komatsu D475A-8E0 Bulldozer Shop Manual SEN06781-03 – PDF DOWNLOAD

Komatsu D475A-8E0 Bulldozer Shop Manual SEN06781-03 – PDF DOWNLOAD

FILE DETAILS:

Komatsu D475A-8E0 Bulldozer Shop Manual SEN06781-03 – PDF DOWNLOAD

Language : English
Pages : 5554
Downloadable : Yes
File Type : PDF
Size: 134 MB

TABLE OF CONTENTS:

Komatsu D475A-8E0 Bulldozer Shop Manual SEN06781-03 – PDF DOWNLOAD

00 INDEX AND FOREWORD 00-1
FOREWORD, SAFETY, BASIC INFORMATION 00-24
HOW TO READ THE SHOP MANUAL 00-24
SAFETY NOTICE FOR OPERATION 00-26
PRECAUTIONS TO PREVENT FIRE 00-34
ACTIONS IF FIRE OCCURS 00-36
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-37
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-38
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-41
PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT 00-47
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-49
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-50
PRACTICAL USE OF KOMTRAX 00-51
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-52
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-56
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-60
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-61
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-63
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-64
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-66
HOW TO READ ELECTRICAL WIRE CODE 00-67
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-71
STANDARD TIGHTENING TORQUE TABLE 00-74
CONVERSION TABLE 00-81
ABBREVIATION LIST 00-86
01 SPECIFICATION 01-1
CONTENTS 01-2
SPECIFICATIONS 01-3
SPECIFICATION DRAWING 01-3
SPECIFICATIONS 01-5
WEIGHT TABLE 01-15
FUEL, COOLANT, LUBRICANT 01-17
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
NOx CONTROL SYSTEM 10-5
FUNCTION OF NOx CONTROL SYSTEM 10-5
BOOT-UP SYSTEM 10-8
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-8
SYSTEM OPERATING LAMP SYSTEM 10-9
BATTERY ISOLATOR 10-10
ENGINE SYSTEM 10-12
LAYOUT DRAWING OF ENGINE SYSTEM 10-12
ENGINE CONTROL SYSTEM 10-14
AUTOMATIC IDLE STOP SYSTEM 10-17
ENGINE SYSTEM 10-20
COOLING SYSTEM 10-41
LAYOUT DRAWING OF COOLING SYSTEM 10-41
SPECIFICATIONS OF COOLING SYSTEM 10-43
COOLING SYSTEM 10-44
CONTROL SYSTEM 10-65
LAYOUT DRAWING OF CONTROL SYSTEM 10-65
MACHINE MONITOR SYSTEM 10-66
KOMTRAX Plus SYSTEM 10-68
CONTROL SYSTEM 10-70
HYDRAULIC SYSTEM 10-120
INDEX 00 INDEX AND FOREWORD
00-2 D475A-8E0
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-120
CLSS 10-121
HYDRAULIC SYSTEM 10-124
POWER TRAIN SYSTEM 10-177
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-177
TRANSMISSION, STEERING, AND BRAKE CONTROL SYSTEM 10-180
PALM COMMAND CONTROL SYSTEM 10-182
FUNCTION OF GEAR SHIFT MODE 10-186
CENTRALIZED PRESSURE PICKUP PORT 10-189
POWER TRAIN SYSTEM 10-191
WORK EQUIPMENT SYSTEM 10-249
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-249
FUNCTION OF WORK EQUIPMENT SYSTEM 10-254
WORK EQUIPMENT SYSTEM 10-255
LIFTING SYSTEM 10-266
POWER LADDER SYSTEM 10-266
COMPONENT PARTS OF LIFTING SYSTEM 10-269
UNDERCARRIAGE AND FRAME 10-275
MAIN FRAME 10-275
SUSPENSION 10-277
TRACK FRAME AND IDLER CUSHION 10-279
WORK EQUIPMENT 10-281
STRUCTURE OF FRONT WORK EQUIPMENT 10-281
STRUCTURE OF CYLINDER STAY 10-283
STRUCTURE OF VARIABLE TYPE GIANT RIPPER 10-284
STRUCTURE OF VARIABLE TYPE MULTI-SHANK RIPPER 10-285
CAB AND ITS ATTACHMENTS 10-286
ROPS 10-286
CAB 10-287
CAB MOUNT 10-288
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
STANDARD VALUE TABLE FOR ENGINE 20-3
STANDARD VALUE TABLE FOR ENGINE: D475A-8E0 20-3
STANDARD VALUE TABLE FOR MACHINE 20-8
STANDARD VALUE TABLE FOR MACHINE: D475A-8E0 20-8
MACHINE POSTURE AND PROCEDURES TO MEASURE PERFORMANCE 20-30
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
RELATED INFORMATION ON TESTING AND ADJUSTING 30-6
TOOLS FOR TESTING AND ADJUSTING 30-6
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-15
ENGINE AND COOLING SYSTEM 30-18
TEST ENGINE SPEED 30-18
TEST BOOST PRESSURE 30-23
TEST EXHAUST GAS TEMPERATURE 30-30
TEST EXHAUST GAS COLOR 30-32
CHECK AND ADJUST VALVE CLEARANCE 30-39
TEST COMPRESSION PRESSURE 30-42
TEST BLOWBY PRESSURE 30-46
TEST ENGINE OIL PRESSURE 30-52
TEST EGR VALVE AND VGT OIL PRESSURE 30-55
TEST FUEL PRESSURE 30-58
TEST FUEL RETURN RATE AND LEAKAGE 30-61
Bleed air from fuel system 30-72
TEST FUEL CIRCUIT FOR LEAKAGE 30-74
TEST LOW PRESSURE CIRCUIT DEVICES 30-75
CYLINDER CUT-OUT MODE OPERATION 30-80
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-3
NO-INJECTION CRANKING OPERATION 30-81
TEST KDPF AND MUFFLER FOR LOOSENESS AND DAMAGE 30-82
TEST INSTALLATION OF CYLINDER HEAD COVER AND MANIFOLDS 30-83
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 30-84
CLEAN FUEL DOSER 30-85
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-88
WRITE CORRECTION FOR ASH IN SOOT ACCUMULATION TO ENGINE CONTROLLER 30-95
TEST ALTERNTOR, AIR CONDITIONER COMPRESSOR BELT 30-96
ADJUST DECELERATOR PEDAL 30-97
POWER TRAIN 30-100
TEST POWER TRAIN OIL PRESSURE 30-100
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR 30-126
TEST BRAKE PERFORMANCE SIMPLY 30-128
TEST AND ADJUST BRAKE PEDAL 30-129
RELEASE PARKING BRAKE AND MOVE MACHINE 30-133
UNDERCARRIAGE AND FRAME 30-137
TEST AND ADJUST TRACK TENSION 30-137
HYDRAULIC SYSTEM 30-139
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-139
TEST AND ADJUST WORK EQUIPMENT OIL PRESSURE 30-140
TEST EPC VALVE OUTLET PRESSURE 30-147
TEST AND ADJUST OIL PRESSURE IN PUMP LS CONTROL CIRCUIT 30-150
TEST OIL PRESSURE OF CONTROL CIRCUIT 30-155
TEST WORK EQUIPMENT LOCK SOLENOID VALVE OUTLET PRESSURE 30-157
TEST RIPPER PIN PULLER SOLENOID VALVE OUTLET PRESSURE 30-159
BLEED AIR FROM WORK EQUIPMENT PUMP 30-161
TEST COOLING FAN SPEED 30-162
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-163
BLEED AIR IN COOLING FAN PUMP 30-165
TEST THE PARTS WHICH CAUSE HYDRAULIC DRIFT OF WORK EQUIPMENT 30-166
TEST OIL LEAKAGE FROM WORK EQUIPMENT CYLINDER 30-169
BLEED AIR IN WORK EQUIPMENT CYLINDERS 30-171
OPERATION WHEN WORK EQUIPMENT IS DISABLED 30-172
WORK EQUIPMENT 30-174
TEST AND ADJUST PLAY OF BLADE ELECTRIC LEVER 30-174
POWER LADDER 30-184
BLEED AIR IN POWER LADDER CYLINDER 30-184
TEST AND ADJUST POWER LADDER LIMIT SWITCH 30-189
CAB RELATED PARTS 30-197
TEST AND ADJUST OPERATOR’S CAB 30-197
ADJUST PLAY OF OPERATOR’S SEAT 30-203
TEST OPERATOR PRESENT SWITCH 30-204
TEST WORK EQUIPMENT LOCK SWITCH 30-205
TEST PARKING BRAKE SWITCH 30-206
ELECTRICAL SYSTEM 30-207
SET AND OPERATE MACHINE MONITOR 30-207
START UP KOMTRAX TERMINAL 30-360
DEFAULT SETTING OF KOMTRAX Plus CONTROLLER 30-365
DEFAULT SETTING OF WIRELESS LAN MODEM 30-368
DOWNLOAD DATA FROM KOMTRAX Plus CONTROLLER 30-370
ADJUST AFTER REPLACEMENT OF KOMTRAX Plus CONTROLLER 30-373
ADJUST AFTER REPLACEMENT OF WIRELESS LAN MODEM 30-376
ADJUST REARVIEW CAMERA ANGLE 30-379
ENGINE CONTROLLER VOLTAGE CIRCUIT 30-380
HANDLE BATTERY ISOLATOR AND STARTING MOTOR ISOLATOR 30-381
TEST DIODES 30-383
Pm-CLINIC 30-384
PM CLINIC SERVICE 30-384
INDEX 00 INDEX AND FOREWORD
00-4 D475A-8E0
QUICK PM 30-418
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
RELATED INFORMATION TO TROUBLESHOOT 40-17
PRECAUTIONS FOR TROUBLESHOOTING 40-17
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-18
TROUBLESHOOTING POINTS FOR AFTERTREATMENT SYSTEM 40-20
TABLE OF FAILURE CODES THAT IS SUBJECT TO INDUCEMENT 40-26
TROUBLESHOOTING FOR RADIO CONTROL SYSTEM 40-27
CHECKS BEFORE TROUBLESHOOTING 40-30
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-32
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-34
CONNECT ADAPTER FOR TROUBLESHOOTING CONTROLLER 40-51
PROCEDURE FOR TROUBLESHOOTING 40-58
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-59
INFORMATION DESCRIBED IN TROUBLESHOOTING 40-63
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-66
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE 40-69
CONNECTOR LAYOUT 40-247
CONNECTOR CONTACT IDENTIFICATION 40-256
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-298
FUSE LOCATION TABLE 40-304
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-308
PREPARATION OF SHORT SOCKET ADAPTER (FOR FAILURE CODES [CA1883], [CB1883],
[CA3135] AND [CB3135]) 40-312
FAILURE CODE TABLE 40-314
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-345
FAILURE CODE [1500L0] 40-345
FAILURE CODE [15SAL1] 40-347
FAILURE CODE [15SALH] 40-350
FAILURE CODE [15SBL1] 40-353
FAILURE CODE [15SBLH] 40-356
FAILURE CODE [15SEL1] 40-359
FAILURE CODE [15SELH] 40-362
FAILURE CODE [15SFL1] 40-365
FAILURE CODE [15SFLH] 40-368
FAILURE CODE [15SGL1] 40-371
FAILURE CODE [15SGLH] 40-374
FAILURE CODE [15SJL1] 40-377
FAILURE CODE [15SJLH] 40-380
FAILURE CODE [1800MW] 40-383
FAILURE CODE [2201L1] 40-384
FAILURE CODE [2201LH] 40-387
FAILURE CODE [2202L1] 40-390
FAILURE CODE [2202LH] 40-393
FAILURE CODE [2301L1] 40-396
FAILURE CODE [2301LH] 40-399
FAILURE CODE [2302L1] 40-402
FAILURE CODE [2302LH] 40-405
FAILURE CODE [851PKA] 40-408
FAILURE CODE [851PKX] 40-410
FAILURE CODE [851QKA] 40-412
FAILURE CODE [851QKX] 40-414
FAILURE CODE [851RKA] 40-416
FAILURE CODE [851RKX] 40-418
FAILURE CODE [851SKA] 40-420
FAILURE CODE [851SKX] 40-422
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-5
FAILURE CODE [851TKA] 40-424
FAILURE CODE [851TKX] 40-426
FAILURE CODE [851UKA] 40-428
FAILURE CODE [851UKX] 40-430
FAILURE CODE [851VKA] 40-432
FAILURE CODE [851VKX] 40-433
FAILURE CODE [851XKA] 40-434
FAILURE CODE [851XKX] 40-435
FAILURE CODE [852RKR] 40-436
FAILURE CODE [8590KA] 40-438
FAILURE CODE [8590KY] 40-443
FAILURE CODE [879AKA] 40-447
FAILURE CODE [879AKB] 40-448
FAILURE CODE [879BKA] 40-450
FAILURE CODE [879BKB] 40-453
FAILURE CODE [879CKA] 40-456
FAILURE CODE [879CKB] 40-457
FAILURE CODE [879DKZ] 40-458
FAILURE CODE [879EMC] 40-461
FAILURE CODE [879FMC] 40-462
FAILURE CODE [879GKX] 40-463
FAILURE CODE [989L00] 40-466
FAILURE CODE [989M00] 40-467
FAILURE CODE [989N00] 40-468
FAILURE CODE [A1U0N3] 40-469
FAILURE CODE [A1U0N4] 40-473
FAILURE CODE [A900FR] 40-477
FAILURE CODE [A900N6] 40-478
FAILURE CODE [A900NY] 40-480
FAILURE CODE [AA10NX] 40-482
FAILURE CODE [AB00KE] 40-485
FAILURE CODE [AQ10N3] 40-489
FAILURE CODE [B@BAZG] 40-492
FAILURE CODE [B@BAZK] 40-495
FAILURE CODE [B@BCNS] 40-498
FAILURE CODE [B@BCZK] 40-501
FAILURE CODE [B@CENS] 40-504
FAILURE CODE [B@HANS] 40-507
FAILURE CODE [B@HAZK] 40-510
FAILURE CODE [CA115] 40-512
FAILURE CODE [CA122] 40-517
FAILURE CODE [CA123] 40-520
FAILURE CODE [CA131] 40-524
FAILURE CODE [CA132] 40-527
FAILURE CODE [CA135] 40-530
FAILURE CODE [CA141] 40-533
FAILURE CODE [CA144] 40-536
FAILURE CODE [CA145] 40-539
FAILURE CODE [CA153] 40-542
FAILURE CODE [CA154] 40-546
FAILURE CODE [CA187] 40-550
FAILURE CODE [CA212] 40-554
FAILURE CODE [CA213] 40-557
FAILURE CODE [CA221] 40-560
FAILURE CODE [CA222] 40-563
FAILURE CODE [CA227] 40-567
FAILURE CODE [CA234] 40-570
FAILURE CODE [CA238] 40-572
INDEX 00 INDEX AND FOREWORD
00-6 D475A-8E0
FAILURE CODE [CA239] 40-575
FAILURE CODE [CA271] 40-578
FAILURE CODE [CA272] 40-581
FAILURE CODE [CA273] 40-583
FAILURE CODE [CA274] 40-586
FAILURE CODE [CA322] 40-588
FAILURE CODE [CA323] 40-591
FAILURE CODE [CA324] 40-594
FAILURE CODE [CA325] 40-597
FAILURE CODE [CA331] 40-600
FAILURE CODE [CA332] 40-603
FAILURE CODE [CA343] 40-606
FAILURE CODE [CA351] 40-613
FAILURE CODE [CA352] 40-620
FAILURE CODE [CA356] 40-624
FAILURE CODE [CA357] 40-628
FAILURE CODE [CA386] 40-632
FAILURE CODE [CA441] 40-636
FAILURE CODE [CA442] 40-640
FAILURE CODE [CA449] 40-644
FAILURE CODE [CA451] 40-647
FAILURE CODE [CA452] 40-650
FAILURE CODE [CA515] 40-653
FAILURE CODE [CA516] 40-655
FAILURE CODE [CA553] 40-658
FAILURE CODE [CA555] 40-661
FAILURE CODE [CA556] 40-664
FAILURE CODE [CA559] 40-667
FAILURE CODE [CA595] 40-673
FAILURE CODE [CA687] 40-676
FAILURE CODE [CA689] 40-680
FAILURE CODE [CA691] 40-685
FAILURE CODE [CA692] 40-688
FAILURE CODE [CA697] 40-691
FAILURE CODE [CA698] 40-693
FAILURE CODE [CA731] 40-695
FAILURE CODE [CA778] 40-703
FAILURE CODE [CA1117] 40-708
FAILURE CODE [CA1135] 40-712
FAILURE CODE [CA1257] 40-723
FAILURE CODE [CA1664] 40-725
FAILURE CODE [CA1691] 40-730
FAILURE CODE [CA1695] 40-735
FAILURE CODE [CA1696] 40-738
FAILURE CODE [CA1843] 40-741
FAILURE CODE [CA1844] 40-744
FAILURE CODE [CA1879] 40-747
FAILURE CODE [CA1881] 40-750
FAILURE CODE [CA1883] 40-754
FAILURE CODE [CA1921] 40-759
FAILURE CODE [CA1922] 40-767
FAILURE CODE [CA1923] 40-774
FAILURE CODE [CA1924] 40-777
FAILURE CODE [CA1925] 40-782
FAILURE CODE [CA1927] 40-786
FAILURE CODE [CA1928] 40-789
FAILURE CODE [CA1942] 40-792
FAILURE CODE [CA1963] 40-795
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-7
FAILURE CODE [CA1977] 40-803
FAILURE CODE [CA1993] 40-807
FAILURE CODE [CA2185] 40-811
FAILURE CODE [CA2186] 40-813
FAILURE CODE [CA2249] 40-816
FAILURE CODE [CA2265] 40-823
FAILURE CODE [CA2266] 40-826
FAILURE CODE [CA2271] 40-829
FAILURE CODE [CA2272] 40-832
FAILURE CODE [CA2349] 40-836
FAILURE CODE [CA2353] 40-839
FAILURE CODE [CA2357] 40-841
FAILURE CODE [CA2381] 40-846
FAILURE CODE [CA2382] 40-849
FAILURE CODE [CA2383] 40-853
FAILURE CODE [CA2386] 40-857
FAILURE CODE [CA2387] 40-859
FAILURE CODE [CA2637] 40-863
FAILURE CODE [CA2639] 40-870
FAILURE CODE [CA2732] 40-879
FAILURE CODE [CA2733] 40-882
FAILURE CODE [CA2741] 40-885
FAILURE CODE [CA2765] 40-888
FAILURE CODE [CA2777] 40-890
FAILURE CODE [CA2878] 40-893
FAILURE CODE [CA2881] 40-899
FAILURE CODE [CA3133] 40-906
FAILURE CODE [CA3134] 40-909
FAILURE CODE [CA3135] 40-912
FAILURE CODE [CA3167] 40-917
FAILURE CODE [CA3313] 40-923
FAILURE CODE [CA3314] 40-926
FAILURE CODE [CA3315] 40-929
FAILURE CODE [CA3316] 40-938
FAILURE CODE [CA3317] 40-941
FAILURE CODE [CA3318] 40-944
FAILURE CODE [CA3319] 40-953
FAILURE CODE [CA3321] 40-956
FAILURE CODE [CA3322] 40-959
FAILURE CODE [CA3419] 40-968
FAILURE CODE [CA3421] 40-970
FAILURE CODE [CA4151] 40-973
FAILURE CODE [CA4158] 40-981
FAILURE CODE [CA4161] 40-984
FAILURE CODE [CA4162] 40-987
FAILURE CODE [CA4163] 40-990
FAILURE CODE [CA4259] 40-994
FAILURE CODE [CA4952] 40-998
FAILURE CODE [CA5383] 40-1001
FAILURE CODE [CB115] 40-1003
FAILURE CODE [CB122] 40-1008
FAILURE CODE [CB123] 40-1011
FAILURE CODE [CB153] 40-1015
FAILURE CODE [CB154] 40-1019
FAILURE CODE [CB187] 40-1023
FAILURE CODE [CB227] 40-1027
FAILURE CODE [CB238] 40-1030
FAILURE CODE [CB239] 40-1033
INDEX 00 INDEX AND FOREWORD
00-8 D475A-8E0
FAILURE CODE [CB271] 40-1036
FAILURE CODE [CB272] 40-1039
FAILURE CODE [CB273] 40-1041
FAILURE CODE [CB274] 40-1044
FAILURE CODE [CB343] 40-1046
FAILURE CODE [CB351] 40-1052
FAILURE CODE [CB352] 40-1059
FAILURE CODE [CB356] 40-1063
FAILURE CODE [CB357] 40-1067
FAILURE CODE [CB386] 40-1071
FAILURE CODE [CB441] 40-1074
FAILURE CODE [CB442] 40-1078
FAILURE CODE [CB449] 40-1082
FAILURE CODE [CB451] 40-1085
FAILURE CODE [CB452] 40-1088
FAILURE CODE [CB515] 40-1091
FAILURE CODE [CB516] 40-1093
FAILURE CODE [CB553] 40-1096
FAILURE CODE [CB555] 40-1099
FAILURE CODE [CB556] 40-1102
FAILURE CODE [CB559] 40-1105
FAILURE CODE [CB595] 40-1111
FAILURE CODE [CB687] 40-1114
FAILURE CODE [CB689] 40-1118
FAILURE CODE [CB691] 40-1123
FAILURE CODE [CB692] 40-1126
FAILURE CODE [CB697] 40-1129
FAILURE CODE [CB698] 40-1131
FAILURE CODE [CB731] 40-1133
FAILURE CODE [CB778] 40-1142
FAILURE CODE [CB1117] 40-1147
FAILURE CODE [CB1257] 40-1151
FAILURE CODE [CB1548] 40-1153
FAILURE CODE [CB1549] 40-1156
FAILURE CODE [CB1551] 40-1159
FAILURE CODE [CB1552] 40-1162
FAILURE CODE [CB1553] 40-1165
FAILURE CODE [CB1622] 40-1168
FAILURE CODE [CB1664] 40-1171
FAILURE CODE [CB1691] 40-1176
FAILURE CODE [CB1695] 40-1181
FAILURE CODE [CB1696] 40-1184
FAILURE CODE [CB1843] 40-1187
FAILURE CODE [CB1844] 40-1190
FAILURE CODE [CB1879] 40-1193
FAILURE CODE [CB1881] 40-1196
FAILURE CODE [CB1883] 40-1200
FAILURE CODE [CB1921] 40-1205
FAILURE CODE [CB1922] 40-1213
FAILURE CODE [CB1923] 40-1220
FAILURE CODE [CB1924] 40-1223
FAILURE CODE [CB1925] 40-1228
FAILURE CODE [CB1927] 40-1232
FAILURE CODE [CB1928] 40-1235
FAILURE CODE [CB1942] 40-1239
FAILURE CODE [CB1963] 40-1242
FAILURE CODE [CB1977] 40-1250
FAILURE CODE [CB1993] 40-1254
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-9
FAILURE CODE [CB2249] 40-1258
FAILURE CODE [CB2265] 40-1264
FAILURE CODE [CB2266] 40-1267
FAILURE CODE [CB2271] 40-1270
FAILURE CODE [CB2272] 40-1273
FAILURE CODE [CB2349] 40-1277
FAILURE CODE [CB2353] 40-1280
FAILURE CODE [CB2357] 40-1282
FAILURE CODE [CB2381] 40-1287
FAILURE CODE [CB2382] 40-1290
FAILURE CODE [CB2383] 40-1294
FAILURE CODE [CB2386] 40-1298
FAILURE CODE [CB2387] 40-1300
FAILURE CODE [CB2637] 40-1304
FAILURE CODE [CB2639] 40-1311
FAILURE CODE [CB2732] 40-1320
FAILURE CODE [CB2733] 40-1323
FAILURE CODE [CB2741] 40-1326
FAILURE CODE [CB2765] 40-1329
FAILURE CODE [CB2777] 40-1331
FAILURE CODE [CB2878] 40-1334
FAILURE CODE [CB2881] 40-1340
FAILURE CODE [CB3133] 40-1347
FAILURE CODE [CB3134] 40-1350
FAILURE CODE [CB3135] 40-1353
FAILURE CODE [CB3167] 40-1358
FAILURE CODE [CB3313] 40-1364
FAILURE CODE [CB3314] 40-1367
FAILURE CODE [CB3315] 40-1370
FAILURE CODE [CB3316] 40-1378
FAILURE CODE [CB3317] 40-1381
FAILURE CODE [CB3318] 40-1384
FAILURE CODE [CB3319] 40-1393
FAILURE CODE [CB3321] 40-1396
FAILURE CODE [CB3322] 40-1399
FAILURE CODE [CB3419] 40-1408
FAILURE CODE [CB3421] 40-1410
FAILURE CODE [CB4151] 40-1413
FAILURE CODE [CB4158] 40-1421
FAILURE CODE [CB4161] 40-1424
FAILURE CODE [CB4162] 40-1427
FAILURE CODE [CB4163] 40-1430
FAILURE CODE [CB4259] 40-1434
FAILURE CODE [CB4952] 40-1438
FAILURE CODE [CB5383] 40-1441
FAILURE CODE [D130KA] 40-1443
FAILURE CODE [D130KB] 40-1446
FAILURE CODE [D141KA] 40-1449
FAILURE CODE [D141KB] 40-1452
FAILURE CODE [D141KY] 40-1455
FAILURE CODE [D162KA] 40-1458
FAILURE CODE [D162KB] 40-1461
FAILURE CODE [D162KY] 40-1464
FAILURE CODE [D16CKA] 40-1467
FAILURE CODE [D16CKB] 40-1470
FAILURE CODE [D16CKY] 40-1473
FAILURE CODE [D182KZ] 40-1476
FAILURE CODE [D19CKA] 40-1479
INDEX 00 INDEX AND FOREWORD
00-10 D475A-8E0
FAILURE CODE [D19CKB] 40-1482
FAILURE CODE [D19CKY] 40-1485
FAILURE CODE [D19EKA] 40-1488
FAILURE CODE [D19EKB] 40-1491
FAILURE CODE [D19EKY] 40-1494
FAILURE CODE [D19FKA] 40-1497
FAILURE CODE [D19FKB] 40-1500
FAILURE CODE [D19FKY] 40-1503
FAILURE CODE [D19GKA] 40-1506
FAILURE CODE [D19GKB] 40-1509
FAILURE CODE [D19GKY] 40-1512
FAILURE CODE [D19JKZ] 40-1515
FAILURE CODE [D1D5KA] 40-1518
FAILURE CODE [D1D5KB] 40-1521
FAILURE CODE [D1D5KY] 40-1524
FAILURE CODE [D1EFKA] 40-1527
FAILURE CODE [D1EFKB] 40-1530
FAILURE CODE [D1EWKA] 40-1533
FAILURE CODE [D1EWKB] 40-1536
FAILURE CODE [D1EWKY] 40-1539
FAILURE CODE [D862KA] 40-1542
FAILURE CODE [DAF0MB] 40-1545
FAILURE CODE [DAF0MC] 40-1546
FAILURE CODE [DAF8KB] 40-1547
FAILURE CODE [DAF9KQ] 40-1549
FAILURE CODE [DAFGMC] 40-1550
FAILURE CODE [DAFLKA] 40-1551
FAILURE CODE [DAFLKB] 40-1555
FAILURE CODE [DAFQKR] 40-1558
FAILURE CODE [DAZ9KQ] 40-1570
FAILURE CODE [DAZQKR] 40-1572
FAILURE CODE [DB2QKR] 40-1583
FAILURE CODE [DB2RKR] 40-1598
FAILURE CODE [DB90KT] 40-1613
FAILURE CODE [DB90MC] 40-1614
FAILURE CODE [DB91KK] 40-1615
FAILURE CODE [DB92KK] 40-1620
FAILURE CODE [DB95KK] 40-1624
FAILURE CODE [DB97KK] 40-1627
FAILURE CODE [DB99KQ] 40-1630
FAILURE CODE [DB9LKA] 40-1632
FAILURE CODE [DB9LKB] 40-1636
FAILURE CODE [DB9QKR] 40-1639
FAILURE CODE [DB9RKR] 40-1651
FAILURE CODE [DBE0KT] 40-1662
FAILURE CODE [DBE0MC] 40-1663
FAILURE CODE [DBE1KK] 40-1664
FAILURE CODE [DBE2KK] 40-1669
FAILURE CODE [DBE5KK] 40-1673
FAILURE CODE [DBE6KK] 40-1676
FAILURE CODE [DBE7KK] 40-1679
FAILURE CODE [DBE9KQ] 40-1683
FAILURE CODE [DBELKA] 40-1684
FAILURE CODE [DBELKB] 40-1688
FAILURE CODE [DBEQKR] 40-1691
FAILURE CODE [DBERKR] 40-1703
FAILURE CODE [DBV0MC] 40-1714
FAILURE CODE [DBV1KK] 40-1715
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-11
FAILURE CODE [DBV5KB] 40-1718
FAILURE CODE [DBV6KB] 40-1721
FAILURE CODE [DBVLKA] 40-1725
FAILURE CODE [DBVLKB] 40-1728
FAILURE CODE [DBVQKR] 40-1731
FAILURE CODE [DBVRKR] 40-1743
FAILURE CODE [DBVVKR] 40-1754
FAILURE CODE [DBVWKR] 40-1755
FAILURE CODE [DD12KA] 40-1757
FAILURE CODE [DD12KB] 40-1760
FAILURE CODE [DD13KA] 40-1763
FAILURE CODE [DD13KB] 40-1766
FAILURE CODE [DD14KA] 40-1769
FAILURE CODE [DD14KB] 40-1773
FAILURE CODE [DDDDKA] 40-1777
FAILURE CODE [DDDDKB] 40-1782
FAILURE CODE [DDDDKX] 40-1785
FAILURE CODE [DDDHKB] 40-1787
FAILURE CODE [DDDKKA] 40-1791
FAILURE CODE [DDDKKB] 40-1795
FAILURE CODE [DDDLKA] 40-1798
FAILURE CODE [DDDLKB] 40-1802
FAILURE CODE [DDE2KA] 40-1805
FAILURE CODE [DDK4KA] 40-1807
FAILURE CODE [DDK4KB] 40-1811
FAILURE CODE [DDKAKA] 40-1814
FAILURE CODE [DDKAKB] 40-1818
FAILURE CODE [DDKBKA] 40-1822
FAILURE CODE [DDKBKB] 40-1825
FAILURE CODE [DDKCL4] 40-1828
FAILURE CODE [DDKEL4] 40-1831
FAILURE CODE [DDN7L4] 40-1834
FAILURE CODE [DDN8L4] 40-1838
FAILURE CODE [DDNLKA] 40-1841
FAILURE CODE [DDNLKB] 40-1845
FAILURE CODE [DDT5KQ] 40-1848
FAILURE CODE [DDTSL1] 40-1849
FAILURE CODE [DDTSLH] 40-1852
FAILURE CODE [DFA4KX] 40-1855
FAILURE CODE [DFA4KZ] 40-1857
FAILURE CODE [DFA4L8] 40-1859
FAILURE CODE [DFA5KA] 40-1862
FAILURE CODE [DFA5KY] 40-1865
FAILURE CODE [DFA6KA] 40-1868
FAILURE CODE [DFA6KY] 40-1871
FAILURE CODE [DFA7KX] 40-1874
FAILURE CODE [DFA7KZ] 40-1876
FAILURE CODE [DFA7L8] 40-1878
FAILURE CODE [DFA8KA] 40-1881
FAILURE CODE [DFA8KY] 40-1884
FAILURE CODE [DFA9KA] 40-1887
FAILURE CODE [DFA9KY] 40-1890
FAILURE CODE [DFAAKX] 40-1893
FAILURE CODE [DFAAKZ] 40-1895
FAILURE CODE [DFAAL8] 40-1897
FAILURE CODE [DFABKA] 40-1900
FAILURE CODE [DFABKY] 40-1903
FAILURE CODE [DFACKA] 40-1906
INDEX 00 INDEX AND FOREWORD
00-12 D475A-8E0
FAILURE CODE [DFACKY] 40-1909
FAILURE CODE [DGS1KA] 40-1912
FAILURE CODE [DGS1KX] 40-1915
FAILURE CODE [DGT1KA] 40-1918
FAILURE CODE [DGT1KX] 40-1921
FAILURE CODE [DGT5KY] 40-1924
FAILURE CODE [DGT5KZ] 40-1926
FAILURE CODE [DGT6KY] 40-1929
FAILURE CODE [DGT6KZ] 40-1931
FAILURE CODE [DH22KA] 40-1934
FAILURE CODE [DH22KY] 40-1937
FAILURE CODE [DH23KA] 40-1939
FAILURE CODE [DH23KY] 40-1942
FAILURE CODE [DHA4KA] 40-1944
FAILURE CODE [DHAAMA] 40-1947
FAILURE CODE [DHABMA] 40-1949
FAILURE CODE [DHACMA] 40-1951
FAILURE CODE [DHADMA] 40-1953
FAILURE CODE [DHT2L6] 40-1955
FAILURE CODE [DHT3KX] 40-1957
FAILURE CODE [DHT5KA] 40-1959
FAILURE CODE [DHT5KY] 40-1962
FAILURE CODE [DHT7KA] 40-1964
FAILURE CODE [DHT7KY] 40-1967
FAILURE CODE [DHZ1KX] 40-1969
FAILURE CODE [DK01KA] 40-1972
FAILURE CODE [DK01KY] 40-1975
FAILURE CODE [DK03KA] 40-1977
FAILURE CODE [DK03KY] 40-1980
FAILURE CODE [DK10KA] 40-1982
FAILURE CODE [DK10KB] 40-1985
FAILURE CODE [DK30KA] 40-1988
FAILURE CODE [DK30KX] 40-1991
FAILURE CODE [DK30KY] 40-1993
FAILURE CODE [DK30KZ] 40-1996
FAILURE CODE [DK30L8] 40-1998
FAILURE CODE [DK31KA] 40-2001
FAILURE CODE [DK31KY] 40-2004
FAILURE CODE [DK40KA] 40-2007
FAILURE CODE [DK40KY] 40-2010
FAILURE CODE [DK55KX] 40-2013
FAILURE CODE [DK55KZ] 40-2015
FAILURE CODE [DK55L8] 40-2017
FAILURE CODE [DK56KA] 40-2019
FAILURE CODE [DK56KY] 40-2022
FAILURE CODE [DK57KA] 40-2025
FAILURE CODE [DK57KY] 40-2028
FAILURE CODE [DK60KA] 40-2031
FAILURE CODE [DK60KY] 40-2034
FAILURE CODE [DKH1KA] 40-2036
FAILURE CODE [DKH1KY] 40-2039
FAILURE CODE [DKR2KA] 40-2042
FAILURE CODE [DKR2KB] 40-2044
FAILURE CODE [DKW0KX] 40-2047
FAILURE CODE [DKW0KZ] 40-2051
FAILURE CODE [DKW0L8] 40-2055
FAILURE CODE [DKW1KA] 40-2059
FAILURE CODE [DKW1KY] 40-2062
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-13
FAILURE CODE [DKW2KA] 40-2065
FAILURE CODE [DKW2KY] 40-2068
FAILURE CODE [DKW3KX] 40-2070
FAILURE CODE [DKW3KZ] 40-2074
FAILURE CODE [DKW3L8] 40-2078
FAILURE CODE [DKW4KA] 40-2082
FAILURE CODE [DKW4KY] 40-2085
FAILURE CODE [DKW5KA] 40-2088
FAILURE CODE [DKW5KY] 40-2091
FAILURE CODE [DLM3KA] 40-2094
FAILURE CODE [DLM3MB] 40-2097
FAILURE CODE [DLT3KA] 40-2099
FAILURE CODE [DLT3KB] 40-2102
FAILURE CODE [DNDAMC] 40-2105
FAILURE CODE [DNDBKA] 40-2108
FAILURE CODE [DNDBKB] 40-2112
FAILURE CODE [DNDCKA] 40-2115
FAILURE CODE [DNDCKB] 40-2119
FAILURE CODE [DNDDKA] 40-2122
FAILURE CODE [DNDDKB] 40-2126
FAILURE CODE [DNDEKA] 40-2129
FAILURE CODE [DNDEKB] 40-2133
FAILURE CODE [DR21KX] 40-2136
FAILURE CODE [DR31KX] 40-2137
FAILURE CODE [DV20KB] 40-2138
FAILURE CODE [DW4BKA] 40-2141
FAILURE CODE [DW4BKB] 40-2145
FAILURE CODE [DW7BKA] 40-2149
FAILURE CODE [DW7BKB] 40-2152
FAILURE CODE [DWJ0KA] 40-2155
FAILURE CODE [DWJ0KB] 40-2158
FAILURE CODE [DWJ0KY] 40-2161
FAILURE CODE [DWN3KA] 40-2163
FAILURE CODE [DWN3KB] 40-2165
FAILURE CODE [DWN3KY] 40-2168
FAILURE CODE [DWN5KA] 40-2170
FAILURE CODE [DWN5KB] 40-2172
FAILURE CODE [DWN5KY] 40-2175
FAILURE CODE [DWNCKA] 40-2177
FAILURE CODE [DWNCKB] 40-2179
FAILURE CODE [DWNCKY] 40-2182
FAILURE CODE [DWNVKA] 40-2184
FAILURE CODE [DWNVKB] 40-2187
FAILURE CODE [DWNWKA] 40-2190
FAILURE CODE [DWNWKB] 40-2193
FAILURE CODE [DWNXKA] 40-2196
FAILURE CODE [DWNXKB] 40-2199
FAILURE CODE [DWNYKA] 40-2202
FAILURE CODE [DWNYKB] 40-2205
FAILURE CODE [DXE0KA] 40-2208
FAILURE CODE [DXE0KB] 40-2211
FAILURE CODE [DXE0KY] 40-2214
FAILURE CODE [DXH1KA] 40-2216
FAILURE CODE [DXH1KB] 40-2219
FAILURE CODE [DXH1KY] 40-2222
FAILURE CODE [DXH4KA] 40-2225
FAILURE CODE [DXH4KB] 40-2228
FAILURE CODE [DXH4KY] 40-2231
INDEX 00 INDEX AND FOREWORD
00-14 D475A-8E0
FAILURE CODE [DXH5KA] 40-2233
FAILURE CODE [DXH5KB] 40-2236
FAILURE CODE [DXH5KY] 40-2239
FAILURE CODE [DXH6KA] 40-2241
FAILURE CODE [DXH6KB] 40-2244
FAILURE CODE [DXH6KY] 40-2247
FAILURE CODE [DXH7KA] 40-2249
FAILURE CODE [DXH7KB] 40-2252
FAILURE CODE [DXH7KY] 40-2255
FAILURE CODE [DXH8KA] 40-2257
FAILURE CODE [DXH8KB] 40-2260
FAILURE CODE [DXH8KY] 40-2263
FAILURE CODE [DXH9KA] 40-2265
FAILURE CODE [DXH9KB] 40-2268
FAILURE CODE [DXH9KY] 40-2271
FAILURE CODE [DXHAKA] 40-2273
FAILURE CODE [DXHAKB] 40-2276
FAILURE CODE [DXHAKY] 40-2279
FAILURE CODE [DXHBKA] 40-2281
FAILURE CODE [DXHBKB] 40-2284
FAILURE CODE [DXHBKY] 40-2287
FAILURE CODE [DXHCKA] 40-2289
FAILURE CODE [DXHCKB] 40-2292
FAILURE CODE [DXHCKY] 40-2295
FAILURE CODE [DXHRKA] 40-2297
FAILURE CODE [DXHRKB] 40-2299
FAILURE CODE [DXHRKY] 40-2302
FAILURE CODE [DXHSKA] 40-2304
FAILURE CODE [DXHSKB] 40-2306
FAILURE CODE [DXHSKY] 40-2309
FAILURE CODE [DXHTKA] 40-2311
FAILURE CODE [DXHTKB] 40-2313
FAILURE CODE [DXHTKY] 40-2316
FAILURE CODE [DXHUKA] 40-2318
FAILURE CODE [DXHUKB] 40-2320
FAILURE CODE [DXHUKY] 40-2323
FAILURE CODE [DXHWKA] 40-2325
FAILURE CODE [DXHWKB] 40-2327
FAILURE CODE [DXHWKY] 40-2330
FAILURE CODE [DXHXKA] 40-2332
FAILURE CODE [DXHXKB] 40-2334
FAILURE CODE [DXHXKY] 40-2337
FAILURE CODE [DXHYKA] 40-2339
FAILURE CODE [DXHYKB] 40-2341
FAILURE CODE [DXHYKY] 40-2344
FAILURE CODE [DXHZKA] 40-2346
FAILURE CODE [DXHZKB] 40-2348
FAILURE CODE [DXHZKY] 40-2351
FAILURE CODE [DXJ4KA] 40-2353
FAILURE CODE [DXJ4KB] 40-2356
FAILURE CODE [DXJ8KA] 40-2359
FAILURE CODE [DXJ8KB] 40-2361
FAILURE CODE [DXJ8KY] 40-2364
FAILURE CODE [DXJ9KA] 40-2366
FAILURE CODE [DXJ9KB] 40-2368
FAILURE CODE [DXJ9KY] 40-2371
FAILURE CODE [DXJBKA] 40-2373
FAILURE CODE [DXJBKB] 40-2376
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-15
FAILURE CODE [DXJBKY] 40-2379
FAILURE CODE [DY2HKA] 40-2381
FAILURE CODE [F7ALKA] 40-2384
FAILURE CODE [F7ALKB] 40-2388
FAILURE CODE [F7AQKR] 40-2391
FAILURE CODE [F7ARKR] 40-2403
FAILURE CODE [F7FQKR] 40-2414
FAILURE CODE [F9A0KT] 40-2421
FAILURE CODE [F9A0MC] 40-2422
FAILURE CODE [F9A1KK] 40-2423
FAILURE CODE [F9A2KK] 40-2427
FAILURE CODE [F9AQKR] 40-2431
FAILURE CODE [F9ARKR] 40-2443
FAILURE CODE [F9ATKA] 40-2454
FAILURE CODE [F9ATKB] 40-2458
FAILURE CODE [F9AUMC] 40-2461
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-2465
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-2465
E-2 ENGINE DOES NOT START IN RADIO CONTROL MODE (ENGINE DOES NOT CRANK)40-2476
E-3 ENGINE STOPS DURING OPERATION (SPECIFICATIONS OF RADIO CONTROL) 40-2481
E-4 MANUAL PREHEATING SYSTEM DOES NOT OPERATE 40-2488
E-5 AUTOMATIC PREHEATING SYSTEM DOES NOT OPERATE 40-2493
E-6 WHILE PREHEATING IS IN OPERATION, PREHEATING MONITOR DOES NOT LIGHT UP
40-2496
E-7 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR SHOWS
NOTHING 40-2498
E-8 WHEN STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), RADIATOR
COOLANT LEVEL CAUTION LAMP LIGHTS UP IN YELLOW 40-2506
E-9 AIR CLEANER CLOGGING MONITOR LIGHT UP IN YELLOW WHILE ENGINE IS IN OPERATION
40-2509
E-10 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION 40-2511
E-11 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-2515
E-12 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-2516
E-13 POWER TRAIN OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-2517
E-14 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS IN OPERATION
40-2518
E-15 ENGINE COOLANT TEMPERATURE GAUGE DOES NOT SHOW CORRECT TEMPERATURE
40-2519
E-16 FUEL GAUGE DOES NOT SHOW NORMALLY 40-2521
E-17 POWER TRAIN OIL TEMPERATURE GAUGE DOES NOT SHOW CORRECT TEMPERATURE
40-2525
E-18 HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT SHOW CORRECT TEMPERATURE
40-2528
E-19 OPERATION MODE DOES NOT CHANGE 40-2530
E-20 OPERATION MODE DOES NOT CHANGE 40-2531
E-21 MOVEMENT OF MACHINE DOES NOT AGREE TO INSTRUCTIONS IN RADIO CONTROL
TRANSMITTER OPERATION 40-2532
E-22 RADIO CONTROL/ON-BOARD CAN NOT BE CHANGED 40-2536
E-23 ALL RADIO CONTROL CAN NOT BE OPERATED 40-2541
E-24 OPERATING CUSTOMIZE SWITCH DOES NOT SHOW CUSTOMIZE SCREEN 40-2547
E-25 CHANGING SETTING ON CUSTOMIZE SCREEN DOES NOT CHANGE SETTING OF MACHINE
40-2548
E-26 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT SHOWN 40-2550
E-27 ALARM BUZZER DOES NOT OPERATE OR DOES NOT STOP OPERATION 40-2551
E-28 SERVICE METER IS NOT SHOWN WHILE STARTING SWITCH IS IN OFF POSITION 40-2552
INDEX 00 INDEX AND FOREWORD
00-16 D475A-8E0
E-29 MACHINE DOES NOT CHANGE TO SERVICE MODE 40-2553
E-30 HORN DOES NOT MAKE SOUND 40-2554
E-31 HORN DOES NOT STOP 40-2558
E-32 HORN DOES NOT MAKE SOUND OR DOES NOT STOP OPERATION (SPECIFICATIONS OF
RADIO CONTROL) 40-2560
E-33 BACKUP ALARM DOES NOT OPERATE 40-2564
E-34 BACKUP ALARM DOES NOT STOP OPERATION 40-2567
E-35 HEADLAMP DOES NOT LIGHT UP 40-2569
E-36 REAR LAMP AND RIPPER POINT LAMP DO NOT LIGHT UP 40-2577
E-37 WORKING LAMP DOES NOT LIGHT UP OR GO OFF (RADIO CONTROL SPECIFICATION)
40-2584
E-38 RED REVOLVING LAMP DOES NOT LIGHT UP OR GO OUT (RADIO CONTROL SPECIFICATION)
40-2589
E-39 BLUE REVOLVING LAMP DOES NOT LIGHT UP OR GO OUT (RADIO CONTROL SPECIFICATION)
40-2594
E-40 GREEN REVOLVING LAMP DOES NOT LIGHT UP OR GO OUT (RADIO CONTROL SPECIFICATION)
40-2599
E-41 NO WIPER OPERATES 40-2604
E-42 FRONT WIPER DOES NOT OPERATE 40-2612
E-43 REAR WIPER DOES NOT OPERATE 40-2619
E-44 LEFT DOOR WIPER DOES NOT OPERATE 40-2626
E-45 RIGHT DOOR WIPER DOES NOT OPERATE 40-2633
E-46 FUEL FEED PUMP DOES NOT OPERATE OR DOES NOT STOP AUTOMATICALLY 40-2640
E-47 FAN DOES NOT ROTATE IN REVERSE 40-2650
E-48 GEAR CANNOT BE SHIFTED 40-2651
E-49 FRONT WASHER DOES NOT OPERATE 40-2652
E-50 REAR WASHER DOES NOT OPERATE 40-2655
E-51 LEFT DOOR WASHER DOES NOT OPERATE 40-2658
E-52 RIGHT DOOR WASHER DOES NOT OPERATE 40-2661
E-53 RIPPER PIN PULLER DOES NOT WORK 40-2664
E-54 KOMTRAX Plus SYSTEM DOES NOT OPERATE NORMALLY 40-2668
E-55 DATA DOWNLOAD WITH WIRELESS LAN DOES NOT OPERATE 40-2671
E-56 OPERATOR NOT PRESENT MONITOR DOES NOT SHOW CORRECTLY 40-2672
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-2675
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-2675
H-1 MACHINE LACKS POWER (DRAWBAR PULL IS NOT SUFFICIENT) 40-2676
H-2 MACHINE DOES NOT TRAVEL (AT 2ND OR 3RD GEAR SPEED) 40-2691
H-3 MACHINE DOES NOT MOVE OFF AT ALL GEAR SPEEDS 40-2702
H-4 MACHINE TRAVELS ONLY IN ONE DIRECTION, FORWARD OR IN REVERSE 40-2718
H-5 LARGE TIME LAG IS IN GEAR SHIFTING OR DIRECTIONAL CHANGE 40-2722
H-6 BRAKE DOES NOT WORK 40-2727
H-7 POWER TRAIN OIL OVERHEATS 40-2735
H-8 TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE 40-2739
H-9 MACHINE CANNOT BE STEERED (MACHINE DOES NOT TURN LEFT OR RIGHT) 40-2744
H-10 MACHINE CAN TURN (STEERING) ONLY IN ONE DIRECTION 40-2752
H-11 MACHINE OVERTURNS (STEERING) 40-2760
H-12 ALL WORK EQUIPMENT OPERATE SLOWLY 40-2761
H-13 ALL WORK EQUIPMENT DO NOT OPERATE 40-2766
H-14 BLADE LIFT SPEED IS LOW OR POWER IS LOW 40-2771
H-15 BLADE TILT/BLADE PITCH SPEED IS LOW OR POWER IS LOW 40-2778
H-16 RIPPER LIFT SPEED IS LOW OR POWER IS LOW 40-2785
H-17 RIPPER TILT SPEED IS LOW OR POWER IS LOW 40-2792
H-18 HYDRAULIC DRIFT OF BLADE LIFT IS LARGE 40-2798
H-19 HYDRAULIC DRIFT OF TILTED BLADE IS LARGE 40-2799
H-20 HYDRAULIC DRIFT OF LIFTED RIPPER IS LARGE 40-2800
H-21 RIPPER PIN PULLER CYLINDER DOES NOT OPERATE 40-2801
H-22 UNUSUAL NOISE IS HEARD FROM AROUND WORK EQUIPMENT AND COOLING FAN
PUMP OR CONTROL VALVE 40-2803
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-17
H-23 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR DOES NOT MOVE) 40-2805
H-24 SEISMIC ISOLATION OPERATOR SEAT SHAKES ABNORMALLY OR RECEIVES SHOCK
40-2811
TROUBLESHOOTING OF ENGINE (S-MODE) 40-2812
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (S MODE) 40-2812
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-2813
S-2 ENGINE CRANKS BUT DOES NOT START 40-2815
S-3 FUEL IS INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS BUT
DOES NOT START) 40-2820
S-4 ENGINE STARTABILITY IS POOR 40-2827
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-2834
S-6 ENGINE STOPS DURING OPERATION 40-2841
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-2848
S-8 ENGINE LACKS POWER 40-2854
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-2861
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-2867
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-2871
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-2875
S-13 OIL MIXES INTO COOLANT (OR COOLANT SPURTS BACK AND COOLANT LEVEL DOES
DOWN) 40-2879
S-14 ENGINE OIL PRESSURE DROPS 40-2881
S-15 FUEL MIXES INTO ENGINE OIL 40-2885
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-2887
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEAT) 40-2890
S-18 UNUSUAL NOISE IS HEARD 40-2895
S-19 VIBRATION IS EXCESSIVE 40-2899
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-2902
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-2906
S-22 ACTIVE REGENERATION TAKES LONG 40-2913
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-2918
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-8
HOW TO READ THIS MANUAL 50-8
COATING MATERIALS LIST 50-10
SPECIAL TOOLS LIST 50-14
SKETCHES OF SPECIAL TOOLS 50-57
PREPARATION 50-62
DRAIN AND ADD COOLANT 50-62
DRAIN AND ADD HYDRAULIC OIL 50-66
DRAIN AND ADD FUEL 50-69
COLLECT AND REFILL REFRIGERANT 50-71
ENGINE AND COOLING SYSTEM 50-73
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (RIGHT BANK) 50-73
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (LEFT BANK) 50-106
REMOVE AND INSTALL INJECTOR ASSEMBLY (RIGHT BANK) 50-126
REMOVE AND INSTALL INJECTOR ASSEMBLY (LEFT BANK) 50-153
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (RIGHT BANK) 50-180
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (LEFT BANK) 50-188
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (RIGHT BANK) 50-196
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (LEFT BANK) 50-281
REMOVE AND INSTALL EGR VALVE ASSEMBLY (RIGHT BANK) 50-375
REMOVE AND INSTALL EGR VALVE ASSEMBLY (LEFT BANK) 50-403
REMOVE AND INSTALL EGR COOLER ASSEMBLY (RIGHT BANK) 50-434
REMOVE AND INSTALL EGR COOLER ASSEMBLY (LEFT BANK) 50-476
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-520
REMOVE AND INSTALL ALTERNATOR BELT 50-527
INDEX 00 INDEX AND FOREWORD
00-18 D475A-8E0
REMOVE AND INSTALL ALTERNATOR ASSEMBLY 50-531
REMOVE AND INSTALL RADIATOR GUARD ASSEMBLY 50-546
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-571
REMOVE AND INSTALL RADIATOR TUBE 50-581
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-586
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-593
SWING RADIATOR FAN DRIVE ASSEMBLY 50-604
REMOVE AND INSTALL COOLING FAN DRIVE ASSEMBLY 50-616
REMOVE AND INSTALL COOLING FAN MOTOR ASSEMBLY 50-630
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-635
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-640
REMOVE AND INSTALL ENGINE ASSEMBLY 50-646
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-683
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-701
REMOVE AND INSTALL KDPF ASSEMBLY 50-716
REMOVE AND INSTALL KCCV ASSEMBLY (RIGHT BANK) 50-728
REMOVE AND INSTALL KCCV ASSEMBLY (LEFT BANK) 50-734
REMOVE AND INSTALL VGT ASSEMBLY (RIGHT BANK) 50-740
REMOVE AND INSTALL VGT ASSEMBLY (LEFT BANK) 50-765
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-788
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-797
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-808
POWER TRAIN 50-818
REMOVE AND INSTALL DAMPER ASSEMBLY 50-818
DISASSEMBLE AND ASSEMBLE DAMPER ASSEMBLY 50-833
REMOVE AND INSTALL POWER TRAIN UNIT ASSEMBLY 50-839
DISCONNECT AND CONNECT POWER TRAIN UNIT ASSEMBLY 50-876
DISASSEMBLE AND ASSEMBLE PTO ASSEMBLY 50-905
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 50-914
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-926
DISASSEMBLE AND ASSEMBLE STEERING CASE ASSEMBLY 50-949
REMOVE AND INSTALL FINAL DRIVE ASSEMBLY 50-972
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY 50-979
UNDERCARRIAGE AND FRAME 50-1011
REMOVE AND INSTALL TRACK FRAME ASSEMBLY 50-1011
REMOVE AND INSTALL RECOIL SPRING ASSEMBLY 50-1024
DISASSEMBLE AND ASSEMBLE RECOIL SPRING ASSEMBLY 50-1034
REMOVE AND INSTALL TRACK ROLLER ASSEMBLY 50-1036
DISASSEMBLE AND ASSEMBLE TRACK ROLLER ASSEMBLY 50-1040
REMOVE AND INSTALL NO 1 ASSEMBLY 50-1045
REMOVE AND INSTALL BOGIE ASSEMBLY 50-1052
DISASSEMBLE AND ASSEMBLE BOGIE ASSEMBLY 50-1060
REMOVE AND INSTALL IDLER ASSEMBLY 50-1065
DISASSEMBLE AND ASSEMBLE IDLER ASSEMBLY 50-1069
REMOVE AND INSTALL CARRIER ROLLER ASSEMBLY 50-1074
DISASSEMBLE AND ASSEMBLE CARRIER ROLLER ASSEMBLY 50-1076
REMOVE AND INSTALL PIVOT SHAFT ASSEMBLY 50-1080
SEPARATION AND CONNECTION OF TRACK ASSEMBLY 50-1084
DISASSEMBLE AND ASSEMBLE TRACK ASSEMBLY GENERALLY 50-1093
DISASSEMBLE AND ASSEMBLE ONE TRACK LINK ASSEMBLY IN FIELD 50-1112
DISASSEMBLE AND ASSEMBLE MASTER LINK 50-1119
REMOVE AND INSTALL EQUALIZER BAR ASSEMBLY 50-1126
DISASSEMBLE AND ASSEMBLE EQUALIZER BAR BUSHING 50-1139
REMOVE AND INSTALL SEGMENT TEETH 50-1142
REMOVE AND INSTALL POWER LADDER ASSEMBLY 50-1144
HYDRAULIC SYSTEM 50-1150
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-1150
REMOVE AND INSTALL WORK EQUIPMENT PUMP ASSEMBLY 50-1161
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-19
REMOVE AND INSTALL POWER TRAIN PUMP AND STEERING LUBRICATION PUMP ASSEMBLY
50-1164
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-1184
REMOVE AND INSTALL COOLING FAN PUMP ASSEMBLY 50-1205
REMOVE AND INSTALL SCAVENGING PUMP ASSEMBLY 50-1214
WORK EQUIPMENT 50-1218
REMOVE AND INSTALL BLADE ASSEMBLY 50-1218
DISASSEMBLE AND ASSEMBLE BLADE ASSEMBLY (U dozer and Semi-U dozer spec) 50-1224
DISASSEMBLE AND ASSEMBLE BLADE ASSEMBLY (Super dozer spec) 50-1235
DISASSEMBLE AND ASSEMBLE GIANT RIPPER ASSEMBLY 50-1246
REMOVE AND INSTALL BLADE LIFT CYLINDER ASSEMBLY 50-1270
DISASSEMBLE AND ASSEMBLE BLADE LIFT CYLINDER ASSEMBLY 50-1281
DISASSEMBLE AND ASSEMBLE BLADE TILT CYLINDER ASSEMBLY (U dozer and Semi-U dozer
spec) 50-1290
DISASSEMBLE AND ASSEMBLE BLADE TILT CYLINDER ASSEMBLY (Super dozer spec) 50-1296
DISASSEMBLE AND ASSEMBLE RIPPER LIFT CYLINDER ASSEMBLY 50-1305
DISASSEMBLE AND ASSEMBLE RIPPER TILT CYLINDER ASSEMBLY 50-1313
DISASSEMBLE AND ASSEMBLE RIPPER PIN PULLER CYLINDER ASSEMBLY 50-1321
CAB RELATED PARTS 50-1325
REMOVE AND INSTALL ROPS GUARD 50-1325
REMOVE AND INSTALL OPERATOR CAB ASSEMBLY 50-1327
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-1342
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-1348
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY 50-1371
REMOVE AND INSTALL SEATBELT 50-1375
ELECTRICAL SYSTEM 50-1378
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (RIGHT BANK) 50-1378
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (LEFT BANK) 50-1382
REMOVE AND INSTALL POWER TRAIN CONTROLLER ASSEMBLY 50-1386
REMOVE AND INSTALL WORK EQUIPMENT CONTROLLER ASSEMBLY 50-1392
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-1398
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-1402
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (RIGHT BANK) 50-1405
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (LEFT BANK) 50-1409
REMOVE AND INSTALL KDPF DIFFERENTIAL PRESSURE SENSOR 50-1413
REMOVE AND INSTALL KDPF TEMPERATURE SENSOR 50-1425
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-1438
REMOVE AND INSTALL KOMTRAX Plus CONTROLLER ASSEMBLY 50-1442
REMOVE AND INSTALL OPTION CONTROLLER ASSEMBLY 50-1446
REMOVE AND INSTALL WIRELESS LAN UNIT ASSEMBLY 50-1453
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 60-4
ENGINE AND COOLING SYSTEM 60-6
MAINTENANCE STANDARD OF ENGINE MOUNT 60-6
MAINTENANCE STANDARD OF DAMPER 60-8
MAINTENANCE STANDARD OF COOLING SYSTEM 60-10
MAINTENANCE STANDARD OF COOLING FAN PUMP 60-12
MAINTENANCE STANDARD OF SERVO VALVE (COOLING FAN PUMP) 60-18
MAINTENANCE STANDARD OF COOLING IN FAN MOTOR 60-20
POWER TRAIN 60-23
MAINTENANCE STANDARD OF UNIVERSAL JOINT 60-23
MAINTENANCE STANDARD OF POWER TRAIN MOUNT 60-24
MAINTENANCE STANDARD OF TORQUE CONVERTER AND PTO 60-26
MAINTENANCE STANDARD OF TORQUE CONVERTER CONTROL VALVE 60-30
MAINTENANCE STANDARD OF MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE
60-31
MAINTENANCE STANDARD OF ECMV (LOCKUP CLUTCH) 60-33
INDEX 00 INDEX AND FOREWORD
00-20 D475A-8E0
MAINTENANCE STANDARD OF ECMV (STATOR CLUTCH) 60-34
MAINTENANCE STANDARD OF TRANSMISSION 60-35
MAINTENANCE STANDARD OF TRIPLEX PUMP(LUBRICATION, POWER TRAIN, TORQUE CONVERTER)
60-39
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-41
MAINTENANCE STANDARD OF ECMV(DIRECTIONAL OPERATION CLUTCH, GEAR SPEED
CLUTCH) 60-42
MAINTENANCE STANDARD OF PRIORITY VALVE 60-43
MAINTENANCE STANDARD OF TRANSMISSION LUBRICATION RELIEF VALVE 60-44
MAINTENANCE STANDARD OF TRANSFER, BEVEL GEAR SHAFT, AND STEERING 60-45
MAINTENANCE STANDARD OF SOLENOID VALVE (BRAKE) 60-51
MAINTENANCE STANDARD OF SUDDEN STOP PREVENTION VALVE 60-52
MAINTENANCE STANDARD OF FINAL DRIVE 60-53
MAINTENANCE STANDARD OF SPROCKET 60-58
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING 60-59
UNDERCARRIAGE AND FRAME 60-60
MAINTENANCE STANDARD OF MAIN FRAME 60-60
MAINTENANCE STANDARD OF SUSPENSION 60-62
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-65
MAINTENANCE STANDARD OF IDLER 60-69
MAINTENANCE STANDARD OF TRACK ROLLER BOGIE 60-71
MAINTENANCE STANDARD OF TRACK ROLLER 60-72
MAINTENANCE STANDARD OF CARRIER ROLLER 60-75
MAINTENANCE STANDARD OF TRACK SHOE 60-76
MAINTENANCE STANDARD OF SINGLE SHOE AND HEAVY DUTY SHOE 60-78
HYDRAULIC SYSTEM 60-79
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-79
MAINTENANCE STANDARD OF WORK EQUIPMENT PUMP 60-80
MAINTENANCE STANDARD OF SCAVENGING PUMP 60-84
MAINTENANCE STANDARD OF CONTROL VALVE 60-85
MAINTENANCE STANDARD OF SELF-PRESSURE REDUCING VALVE 60-93
MAINTENANCE STANDARD OF QUICK DROP VALVE 60-96
WORK EQUIPMENT 60-97
MAINTENANCE STANDARD OF CYLINDER STAY 60-97
MAINTENANCE STANDARD OF FRONT WORK EQUIPMENT 60-98
MAINTENANCE STANDARD OF MAINTENANCE STANDARD OF CUTTING EDGE AND END BIT
60-105
MAINTENANCE STANDARD OF VARIABLE MULTI-SHANK RIPPER 60-106
MAINTENANCE STANDARD OF VARIABLE GIANT RIPPER 60-109
MAINTENANCE STANDARD OF BLADE LIFT CYLINDER 60-112
MAINTENANCE STANDARD OF BLADE TILT CYLINDER 60-113
MAINTENANCE STANDARD OF RIPPER LIFT CYLINDER 60-115
MAINTENANCE STANDARD OF RIPPER TILT CYLINDER 60-116
MAINTENANCE STANDARD OF PIN PULLER CYLINDER 60-117
CAB RELATED PARTS 60-118
MAINTENANCE STANDARD OF CAB MOUNT 60-118
MAINTENANCE STANDARD OF ROPS MOUNT 60-119
80 APPENDIX 80-1
CONTENTS 80-2
AIR CONDITIONER SYSTEM 80-4
PRECAUTIONS FOR REFRIGERANT 80-4
AIR CONDITIONER COMPONENT 80-5
SPECIFICATIONS OF AIR CONDITIONER 80-7
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-8
OUTLINE OF REFRIGERATION CYCLE 80-9
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-11
AIR CONDITIONER UNIT 80-11
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-15
00 INDEX AND FOREWORD INDEX
D475A-8E0 00-21
AIR CONDITIONER CONTROLLER 80-19
COMPRESSOR 80-20
CONDENSER 80-21
RECEIVER DRIER 80-22
SENSORS FOR AIR CONDITIONER SYSTEM 80-23
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-25
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-27
AIR CONDITIONER SYSTEM DIAGRAM 80-29
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-30
LOCATIONS OF AIR CONDITIONER PARTS AND LAYOUT OF CONNECTORS 80-32
TESTING AIR LEAKAGE (DUCT) 80-40
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-40
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-43
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-44
TEST VENT (MODE) CHANGEOVER 80-45
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-45
TESTING FRESH/RECIRC AIR CHANGEOVER 80-46
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-46
TEST SUNLIGHT SENSOR 80-47
METHOD FOR TESTING SUNLIGHT SENSOR 80-47
TEST (TRIPLE) PRESSURE SWITCH FOR REFRIGERANT 80-48
METHOD FOR TESTING (TRIPLE) PRESSURE SWITCH FOR REFRIGERANT 80-48
TEST RELAYS 80-49
METHOD FOR TESTING RELAYS 80-49
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-50
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-51
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-54
FAILURE CODE [879AKA] 80-56
FAILURE CODE [879AKB] 80-57
FAILURE CODE [879BKA] 80-59
FAILURE CODE [879BKB] 80-62
FAILURE CODE [879CKA] 80-65
FAILURE CODE [879CKB] 80-66
FAILURE CODE [879DKZ] 80-67
FAILURE CODE [879EMC] 80-70
FAILURE CODE [879FMC] 80-71
FAILURE CODE [879GKX] 80-72
A-1 AIR CONDITIONER DOES NOT OPERATE 80-75
A-2 DEFECTIVE COOLING 80-78
A-3 HEATER DOES NOT OPERATE 80-87
A-4 AIR IS NOT COOLED 80-91
A-5 NO AIR COMES OUT OR AIR FLOW IS ABNORMAL 80-97
A-6 FRESH/RECIRC AIR CHANGEOVER DOES NOT WORK 80-101
TROUBLESHOOTING USING GAUGE PRESSURE 80-105
CONNECTION OF SERVICE TOOL 80-108
METHOD FOR CONNECTING SERVICE TOOL 80-108
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-110
HANDLE COMPRESSOR OIL 80-112
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
HOW TO READ THE CODES FOR ELECTRIC CABLE 90-3
HYDRAULIC CIRCUIT DIAGRAM 90-7
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-7
HYDRAULIC CIRCUIT DIAGRAM 90-11
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 90-13
INDEX 00 INDEX AND FOREWORD
00-22 D475A-8E0
ELECTRICAL CIRCUIT DIAGRAM 90-15
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-15
ELECTRICAL CIRCUIT DIAGRAM (1/12) 90-19
ELECTRICAL CIRCUIT DIAGRAM (2/12) 90-21
ELECTRICAL CIRCUIT DIAGRAM (3/12) 90-23
ELECTRICAL CIRCUIT DIAGRAM (4/12) 90-25
ELECTRICAL CIRCUIT DIAGRAM (5/12) 90-27
ELECTRICAL CIRCUIT DIAGRAM (6/12) 90-29
ELECTRICAL CIRCUIT DIAGRAM (7/12) 90-31
ELECTRICAL CIRCUIT DIAGRAM (8/12) 90-33
ELECTRICAL CIRCUIT DIAGRAM (9/12) 90-35
ELECTRICAL CIRCUIT DIAGRAM (10/12) 90-37
ELECTRICAL CIRCUIT DIAGRAM (11/12) 90-39
ELECTRICAL CIRCUIT DIAGRAM (12/12) 90-41
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (1/14) 90-43
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (2/14) 90-45
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (3/14) 90-47
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (4/14) 90-49
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (5/14) 90-51
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (6/14) 90-53
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (7/14) 90-55
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (8/14) 90-57
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (9/14) 90-59
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (10/14) 90-61
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (11/14) 90-63
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (12/14) 90-65
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (13/14) 90-67
INSIDE CAB ELECTRICAL CIRCUIT DIAGRAM (14/14) 90-69
INDEX 1
00 INDEX AND FOREWORD IND

DESCRIPTION:

Komatsu D475A-8E0 Bulldozer Shop Manual SEN06781-03 – PDF DOWNLOAD

SERIAL NUMBERS 50001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

IMAGES PREVIEW OF THE MANUAL: