Komatsu HD1500-7 Dump Truck Operation & Maintenance Manual SDA12V160 Engine PDF DOWNLOAD

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Komatsu HD1500-7 Dump Truck Operation & Maintenance Manual

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Komatsu HD1500-7 Dump Truck Operation & Maintenance Manual

This manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel must understand the content in this manual before operating, maintaining or performing operational checks on the truck.
All safety notices, warnings and cautions must be understood before operating or repairing the truck. The first section is an introduction to the manual and contains a table of contents to locate specific areas of interest. Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
This manual shows dimensioning of metric and (U.S. standard) units throughout. All references to right, left, front, or rear are made with respect to the operator’s normal seated position, unless specifically stated otherwise. Standard torque requirements are shown in torque charts in the Introduction section and individual torques are provided in the text in bold face type, such as 135 N·m (100 ft lb).
All torque specifications have ±10% tolerance unless otherwise specified. The illustrations used in this manual are typical of the component shown and may not be an exact reproduction of what is found on the truck.
A product identification plate is located on the frame in front of the right side front wheel and designates the truck model number, product identification number (vehicle serial number), and maximum Gross Vehicle Weight (GVW) rating. The product identification number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit.
This complete number will be necessary for proper ordering of many service parts and/or warranty consideration. The GVW is what determines the load on the drive train, frame, tires, and other components. The vehicle design and application guidelines are sensitive to the total maximum GVW. GVW is the total truck weight. This is equal to the empty vehicle weight + the fuel & lubricants + the payload.

CEAM021704.pdf.................................................................................... 0
FOREWORD...................................................................................... 5
ALERTS PAGE................................................................................... 6
TABLE OF CONTENTS............................................................................. 7
FOREWARD 10-1................................................................................. 7
Alerts Page 10-2.............................................................................. 7
TABLE OF CONTENTS 10-3........................................................................ 7
Truck Model Illustration 10-8................................................................. 7
ABOUT THIS MANUAL 10-9........................................................................ 7
TORQUE TABLES AND CONVERSION CHARTS 12-1...................................................... 7
SAFETY 20-1................................................................................... 7
HAUL ROADS 20-4............................................................................... 7
PRECAUTIONS DURING OPERATION 20-4............................................................. 7
BEFORE STARTING THE ENGINE 20-4............................................................... 7
OPERATING THE MACHINE 20-6.................................................................... 7
TOWING 20-9................................................................................... 7
WORKING NEAR BATTERIES 20-9................................................................... 7
PRECAUTIONS FOR MAINTENANCE 20-10............................................................. 7
BEFORE PERFORMING MAINTENANCE 20-10........................................................... 7
DURING MAINTENANCE 20-12...................................................................... 7
TIRES 20-14................................................................................... 7
WHEN REPAIRS ARE NECESSARY 20-15.............................................................. 7
ADDITIONAL JOB SITE RULES 20-16............................................................... 7
WARNINGS AND CAUTIONS 22-1.................................................................... 7
OPERATING INSTRUCTIONS 30-1................................................................... 7
PREPARING FOR OPERATION 30-1.................................................................. 7
Walk Around Inspection 30-1................................................................... 7
Cold Weather Heating System 30-4.............................................................. 7
ENGINE START-UP 30-5.......................................................................... 7
Cold Weather Starting 30-5.................................................................... 7
Jump Starting 30-6............................................................................ 7
EMERGENCY STEERING SYSTEM 30-6................................................................ 7
Operation 30-6................................................................................ 7
Pre-Operation Testing 30-6.................................................................... 7
AFTER THE ENGINE HAS STARTED 30-7............................................................. 7
MACHINE OPERATION SAFETY PRECAUTIONS 30-10.................................................... 7
LOADING 30-11................................................................................. 7
TABLE OF CONTENTS............................................................................. 8
HAULING 30-12................................................................................. 8
RETARDER OPERATION 30-12...................................................................... 8
PASSING 30-13................................................................................. 8
DUMPING 30-13................................................................................. 8
Raising the Dump Body 30-14................................................................... 8
Lowering The Dump Body 30-14.................................................................. 8
SAFE PARKING PROCEDURES 30-15................................................................. 8
TURNING OFF THE ENGINE 30-15.................................................................. 8
SUDDEN LOSS OF ENGINE POWER 30-16............................................................. 8
Emergency Steering And Braking 30-16.......................................................... 8
DISABLED TRUCK DUMPING PROCEDURE 30-17........................................................ 8
Hookup 30-17.................................................................................. 8
Raising the Body 30-18........................................................................ 8
Lowering the Body 30-18....................................................................... 8
DISABLED TRUCK STEERING AND BRAKING 30-19..................................................... 8
TOWING 30-21.................................................................................. 8
OPERATOR CAB AND CONTROLS 32-1................................................................ 8
STEERING WHEEL AND CONTROLS 32-2.............................................................. 8
Horn Button 32-2.............................................................................. 8
ARSC Set Lever 32-2........................................................................... 8
Telescoping/Tilt Wheel Lever 32-2............................................................. 8
Multi-Function Turn Signal Lever 32-2......................................................... 8
RETARDER CONTROL LEVER 32-3................................................................... 8
SERVICE BRAKE PEDAL 32-4...................................................................... 8
ACCELERATOR PEDAL 32-4........................................................................ 8
INSTRUMENT PANEL 32-4......................................................................... 8
HEATER / AIR CONDITIONER CONTROLS 32-5........................................................ 8
RETARDING CAPACITY CHART 32-6................................................................. 8
RADIO SPEAKERS 32-6........................................................................... 8
AIR CLEANER VACUUM GAUGES 32-6................................................................ 8
WARNING ALARM BUZZER 32-6..................................................................... 8
AM/FM RADIO / CD PLAYER 32-6.................................................................. 8
CENTER CONSOLE 32-7........................................................................... 8
Hoist Control Lever 32-8...................................................................... 8
Transmission Shift Lever 32-8................................................................. 8
Parking Brake Switch 32-9..................................................................... 8
LH Window Control Switch 32-9................................................................. 8
RH Window Control Switch 32-9................................................................. 8
Auxiliary Power Outlets 32-9.................................................................. 8
OPERATOR’S SEAT 32-10......................................................................... 8
TABLE OF CONTENTS............................................................................. 9
Seat Belts 32-10.............................................................................. 9
Seat Adjustment 32-10......................................................................... 9
INSTRUMENT PANEL AND INDICATORS 32-11......................................................... 9
UPPER RH SWITCH PANEL 32-12................................................................... 9
Brake Lock Switch 32-12....................................................................... 9
F1 Start Switch 32-12......................................................................... 9
Hazard Warning Lights Switch 32-12............................................................ 9
LOWER RH SWITCH PANEL 32-13................................................................... 9
Key Switch 32-13.............................................................................. 9
Ether Starting Aid Switch 32-14............................................................... 9
ASR Cut Switch 32-14.......................................................................... 9
ARSC Switch 32-14............................................................................. 9
Automatic Idle Selector Switch (AISS) 32-14................................................... 9
Auxiliary Brake Switch 32-15.................................................................. 9
UPPER LH SWITCH PANEL 32-16................................................................... 9
Automatic Lubrication System Indicator 32-16.................................................. 9
LOWER LH SWITCH PANEL 32-17................................................................... 9
Head Light Switch 32-17....................................................................... 9
Ladder Light Switch 32-17..................................................................... 9
BackUp/Deck Light Switch 32-17................................................................ 9
Fog Light Switch 32-18........................................................................ 9
Mode Select Switches 1 & 2 32-18.............................................................. 9
Panel Light Dimmer Switch 32-18............................................................... 9
ELECTRONIC DISPLAY PANEL 32-19................................................................ 9
PILOT DISPLAY ITEMS 32-20..................................................................... 9
METER DISPLAYS 32-22.......................................................................... 9
CAUTION ITEMS 32-24........................................................................... 9
EMERGENCY STOP ITEMS 32-26.................................................................... 9
CHARACTER DISPLAY 32-29....................................................................... 9
ACTION CODE DISPLAYS 32-34.................................................................... 9
CHECKING FAILURE CODES 32-35.................................................................. 9
CHARACTER DISPLAY FLOW CHART 32-36............................................................ 9
REAR ELECTRICAL COMPARTMENT 32-37............................................................. 9
AUTOMATIC RETARD SPEED CONTROL (ARSC) 32-40................................................... 9
AUTOMATIC SPIN REGULATOR (ASR) 32-43.......................................................... 9
EXTERIOR LIGHTING AND SWITCHES 34-1........................................................... 9
DECK LIGHTING 34-1............................................................................ 9
High Beam Headlights 34-1..................................................................... 9
Forward Warning Horns 34-1.................................................................... 9
Clearance/Turn Signal Lights 34-2............................................................. 9
TABLE OF CONTENTS............................................................................. 10
Deck Mounted Backup Lights 34-2............................................................... 10
Payload Indicator Lights 34-2................................................................. 10
UPRIGHTS 34-3................................................................................. 10
Ladder Lights 34-3............................................................................ 10
Low Beam Headlights 34-3...................................................................... 10
Ground Level Download Box 34-3................................................................ 10
Ground Level Engine Shutdown Switch 34-3...................................................... 10
Remote Grease Fill Port 34-3.................................................................. 10
Engine Service Lights 34-4.................................................................... 10
REAR AXLE LIGHT BAR 34-4...................................................................... 10
Backup Lights 34-4............................................................................ 10
Backup Alarm 34-4............................................................................. 10
Turn Signal Lights 34-4....................................................................... 10
Retard/Clearance Lights 34-5.................................................................. 10
Brake Light 34-5.............................................................................. 10
LUBRICATION AND SERVICE 40-1.................................................................. 10
RADIATOR FILL PROCEDURE 40-1.................................................................. 10
HYDRAULIC TANK SERVICE 40-2................................................................... 10
Filling Instructions 40-2..................................................................... 10
TRANSMISSION OIL LEVEL CHECK 40-2............................................................. 10
PERIODIC REPLACEMENT OF CRITICAL PARTS 40-4................................................... 10
10 HOUR (DAILY) INSPECTION 40-5............................................................... 10
250 HOUR INSPECTION 40-7...................................................................... 10
500 HOUR INSPECTION 40-9...................................................................... 10
1000 HOUR INSPECTION 40-10.................................................................... 10
2000 HOUR INSPECTION 40-11.................................................................... 10
5000 HOUR INSPECTION 40-12.................................................................... 10
AUTOMATIC LUBRICATION SYSTEM 42-1............................................................. 10
GENERAL DESCRIPTION 42-1...................................................................... 10
SYSTEM COMPONENTS 42-4........................................................................ 10
SYSTEM OPERATION 42-6......................................................................... 10
INJECTOR OPERATION 42-7....................................................................... 10
LUBRICANT PUMP 42-8........................................................................... 10
Pump Housing Oil Level 42-8................................................................... 10
Pump Pressure Control 42-8.................................................................... 10
INJECTORS (SL-1 Series “H”)) 42-9............................................................. 10
Injector Specifications 42-9.................................................................. 10
Injector Adjustment 42-9...................................................................... 10
SYSTEM PRIMING 42-10.......................................................................... 11
Filter Assembly 42-10......................................................................... 11
SYSTEM CHECK 42-11............................................................................ 11
SYSTEM TROUBLESHOOTING CHART 42-13............................................................ 11
PREVENTATIVE MAINTENANCE 42-15................................................................ 11
MAJOR COMPONENT DESCRIPTION 50-1.............................................................. 11
VEHICLE HEALTH MONITORING SYSTEM (VHMS) 60-1.................................................. 11
VHMS DOWNLOADING 60-2......................................................................... 11
PAYLOAD METER 60-3............................................................................ 11
NORMAL OPERATION DISPLAY 60-4................................................................. 11
EXTERNAL DISPLAY LAMPS 60-5................................................................... 11
PREDICTED LOAD DISPLAY 60-5................................................................... 11
CALIBRATING PLM 60-6.......................................................................... 11
DATA STORED IN PAYLOAD METER 60-7............................................................. 11
PLM DOWNLOADING 60-8.......................................................................... 11
SETTING THE MACHINE ID AND OPEN ID 60-9....................................................... 11
PAYLOAD - CYCLE DATA ITEM 60-10............................................................... 11
ADDITIONAL FUNCTIONS 60-10.................................................................... 11
AM/FM RADIO/CD PLAYER 70-1.................................................................... 11
OPERATING INSTRUCTIONS 70-1................................................................... 11
GENERAL RADIO RECEIVER FUNCTIONS 70-1......................................................... 11
USING THE CLOCK 70-3.......................................................................... 11
USING THE ALARM 70-3.......................................................................... 11
USING THE RADIO 70-4.......................................................................... 11
USING THE WEATHERBAND 70-5.................................................................... 11
USING THE COMPACT DISC PLAYER 70-5............................................................ 11
PLAYING AN MP3 DISC 70-6...................................................................... 11
TROUBLESHOOTING 70-8.......................................................................... 11
TRUCK MODEL ILLUSTRATION.................................................................. 12
ABOUT THIS MANUAL......................................................................... 13
TORQUE TABLES AND CONVERSION CHARTS........................................................... 15
EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values...................... 16
STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws & Class 10 Nuts..................... 16
STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws........................ 17
STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws.................................... 18
Hardware Tightening Method............................................................ 26
SAFETY........................................................................................ 27
Safety Rules.............................................................................. 27
Safety Features........................................................................... 27
Clothing And Personal Items............................................................... 27
Unauthorized Modification................................................................. 27
Leaving The Operator’s Seat............................................................... 27
Mounting And Dismounting.................................................................. 28
Fire Prevention For Fuel And Oil.......................................................... 28
Precautions With High Temperature Fluids.................................................. 28
Asbestos Dust Hazard Prevention........................................................... 28
Prevention Of Injury By Work Equipment.................................................... 29
Fire Extinguisher And First Aid Kit....................................................... 29
Precautions For ROPS...................................................................... 29
Precautions For Attachments............................................................... 29
HAUL ROADS................................................................................ 30
PRECAUTIONS DURING OPERATION.............................................................. 30
BEFORE STARTING THE ENGINE............................................................ 30
Fire Prevention................................................................... 31
Preparing For Operation........................................................... 31
Ventilation In Enclosed Areas..................................................... 31
In Operator’s Cab - Before Starting The Engine.................................... 31
Mirrors, Windows, And Lights...................................................... 31
OPERATING THE MACHINE................................................................. 32
When Starting The Engine.......................................................... 32
Precautions For Starting Machine.................................................. 32
Truck Operation - General......................................................... 32
Traveling......................................................................... 33
Traveling In Reverse.............................................................. 33
Traveling On Slopes............................................................... 33
Ensure Good Visibility............................................................ 33
Operate Carefully On Snow......................................................... 34
Avoid Damage To Dump Body......................................................... 34
Driving Near High Voltage Cables.................................................. 34
When Dumping...................................................................... 34
Working On Loose Ground........................................................... 34
Loading The Body.................................................................. 34
Parking The Machine............................................................... 34
TOWING................................................................................ 35
WORKING NEAR BATTERIES................................................................ 35
Battery Hazard Prevention......................................................... 35
Starting With Booster Cables...................................................... 35
PRECAUTIONS FOR MAINTENANCE............................................................... 36
BEFORE PERFORMING MAINTENANCE......................................................... 36
Warning Tag....................................................................... 36
Proper Tools...................................................................... 36
Stopping The Engine Before Service................................................ 36
Securing The Dump Body............................................................ 36
DURING MAINTENANCE.................................................................... 38
Personnel......................................................................... 38
Attachments....................................................................... 38
Working Under The Machine......................................................... 38
Keep The Machine Clean............................................................ 38
Rules To Follow When Adding Fuel Or Oil........................................... 38
Radiator Water Level.............................................................. 38
Use Of Lighting................................................................... 38
Precautions With The Battery...................................................... 39
Handling High Pressure Hoses...................................................... 39
Precautions With High Pressure Oil................................................ 39
Precautions When Performing Maintenance Near High Temperature Or High Pressure.... 39
Rotating Fan And Belts............................................................ 39
Waste Materials................................................................... 39
TIRES................................................................................. 40
Tire Maintenance.................................................................. 40
Storing Tires After Removal....................................................... 40
WHEN REPAIRS ARE NECESSARY............................................................ 41
ADDITIONAL JOB SITE RULES..................................................................... 42
WARNINGS AND CAUTIONS......................................................................... 43
OPERATING INSTRUCTIONS........................................................................ 49
PREPARING FOR OPERATION................................................................... 49
Safety Is Thinking Ahead.............................................................. 49
Walk Around Inspection................................................................ 49
Cold Weather Heating System........................................................... 52
ENGINE START-UP........................................................................... 53
Cold Weather Starting................................................................. 53
Jump Starting......................................................................... 54
EMERGENCY STEERING SYSTEM................................................................. 54
Operation............................................................................. 54
Pre-Operation Testing................................................................. 54
AFTER THE ENGINE HAS STARTED.............................................................. 55
MACHINE OPERATION SAFETY PRECAUTIONS...................................................... 58
LOADING................................................................................... 59
HAULING................................................................................... 60
RETARDER OPERATION........................................................................ 60
PASSING................................................................................... 61
DUMPING................................................................................... 61
Raising the Dump Body................................................................. 62
Lowering The Dump Body................................................................ 62
SAFE PARKING PROCEDURES................................................................... 63
TURNING OFF THE ENGINE.................................................................... 63
SUDDEN LOSS OF ENGINE POWER............................................................... 64
Emergency Steering And Braking........................................................ 64
DISABLED TRUCK DUMPING PROCEDURE.......................................................... 65
Hookup................................................................................ 65
Raising the Body...................................................................... 66
Lowering the Body..................................................................... 66
DISABLED TRUCK STEERING AND BRAKING....................................................... 67
TOWING.................................................................................... 69
OPERATOR CAB AND CONTROLS..................................................................... 71
STEERING WHEEL AND CONTROLS............................................................... 72
Horn Button........................................................................... 72
ARSC Set Lever........................................................................ 72
Telescoping/Tilt Wheel Lever.......................................................... 72
Multi-Function Turn Signal Lever...................................................... 72
RETARDER CONTROL LEVER.................................................................... 73
SERVICE BRAKE PEDAL....................................................................... 74
ACCELERATOR PEDAL......................................................................... 74
INSTRUMENT PANEL.......................................................................... 74
HEATER / AIR CONDITIONER CONTROLS......................................................... 75
Fan Speed Control Knob................................................................ 75
Temperature Control Knob.............................................................. 75
Air Flow Directional Knob............................................................. 75
Heater/Air Conditioner Vents.......................................................... 75
RETARDING CAPACITY CHART.................................................................. 76
RADIO SPEAKERS............................................................................ 76
AIR CLEANER VACUUM GAUGES................................................................. 76
WARNING ALARM BUZZER...................................................................... 76
AM/FM RADIO / CD PLAYER................................................................... 76
CENTER CONSOLE............................................................................ 77
Hoist Control Lever................................................................... 78
Transmission Shift Lever.............................................................. 78
Parking Brake Switch.................................................................. 79
LH Window Control Switch.............................................................. 79
RH Window Control Switch.............................................................. 79
Auxiliary Power Outlets............................................................... 79
OPERATOR’S SEAT........................................................................... 80
Seat Belts............................................................................ 80
Seat Adjustment....................................................................... 80
INSTRUMENT PANEL AND INDICATORS........................................................... 81
UPPER RH SWITCH PANEL................................................................. 82
Brake Lock Switch................................................................. 82
F1 Start Switch................................................................... 82
Hazard Warning Lights Switch...................................................... 82
LOWER RH SWITCH PANEL................................................................. 83
Key Switch........................................................................ 83
Ether Starting Aid Switch......................................................... 84
ASR Cut Switch.................................................................... 84
ARSC Switch....................................................................... 84
Automatic Idle Selector Switch (AISS)............................................. 84
Auxiliary Brake Switch............................................................ 85
UPPER LH SWITCH PANEL................................................................. 86
Automatic Lubrication System Indicator............................................ 86
LOWER LH SWITCH PANEL................................................................. 87
Head Light Switch................................................................. 87
Ladder Light Switch............................................................... 87
BackUp/Deck Light Switch.......................................................... 87
Fog Light Switch.................................................................. 88
Mode Select Switches 1 & 2........................................................ 88
Panel Light Dimmer Switch......................................................... 88
ELECTRONIC DISPLAY PANEL.................................................................. 89
PILOT DISPLAY ITEMS................................................................... 90
METER DISPLAYS........................................................................ 92
CAUTION ITEMS......................................................................... 94
EMERGENCY STOP ITEMS.................................................................. 96
CHARACTER DISPLAY..................................................................... 99
ACTION CODE DISPLAYS..................................................................104
CHECKING FAILURE CODES................................................................105
CHARACTER DISPLAY FLOW CHART..........................................................106
REAR ELECTRICAL COMPARTMENT...............................................................107
AUTOMATIC RETARD SPEED CONTROL (ARSC).....................................................110
AUTOMATIC SPIN REGULATOR (ASR)............................................................113
EXTERIOR LIGHTING AND SWITCHES................................................................115
DECK LIGHTING.............................................................................115
High Beam Headlights..................................................................115
Forward Warning Horns.................................................................115
Clearance/Turn Signal Lights..........................................................116
Deck Mounted Backup Lights............................................................116
Payload Indicator Lights..............................................................116
UPRIGHTS..................................................................................117
Ladder Lights.........................................................................117
Low Beam Headlights...................................................................117
Ground Level Download Box.............................................................117
Ground Level Engine Shutdown Switch...................................................117
Remote Grease Fill Port...............................................................117
Engine Service Lights.................................................................118
REAR AXLE LIGHT BAR.......................................................................118
Backup Lights.........................................................................118
Backup Alarm..........................................................................118
Turn Signal Lights....................................................................118
Retard/Clearance Lights...............................................................119
Brake Light...........................................................................119
LUBRICATION AND SERVICE.......................................................................121
COOLANT SPECIFICATIONS....................................................................121
Unacceptable Practices................................................................121
RADIATOR FILL PROCEDURE...................................................................121
HYDRAULIC TANK SERVICE....................................................................122
Filling Instructions..................................................................122
TRANSMISSION OIL LEVEL CHECK..............................................................122
QUICK FILL SERVICE CENTER.................................................................123
PERIODIC REPLACEMENT OF CRITICAL PARTS....................................................123
10 HOUR (DAILY) INSPECTION................................................................125
10 HOUR (DAILY) INSPECTION (continued)....................................................126
250 HOUR INSPECTION.......................................................................127
250 HOUR INSPECTION (continued)...........................................................128
250 HOUR INSPECTION (continued)...........................................................129
500 HOUR INSPECTION.......................................................................130
1000 HOUR INSPECTION......................................................................131
2000 HOUR INSPECTION......................................................................132
5000 HOUR INSPECTION......................................................................133
AUTOMATIC LUBRICATION SYSTEM..................................................................135
GENERAL DESCRIPTION.......................................................................135
SYSTEM COMPONENTS.........................................................................138
SYSTEM OPERATION..........................................................................140
INJECTOR OPERATION........................................................................141
LUBRICANT PUMP............................................................................142
Pump Housing Oil Level................................................................142
Pump Pressure Control.................................................................142
INJECTORS (SL-1 Series “H”))..............................................................143
Injector Specifications...............................................................143
Injector Adjustment...................................................................143
SYSTEM PRIMING............................................................................144
Filter Assembly.......................................................................144
SYSTEM CHECK..............................................................................145
Lubrication Controller Check..........................................................145
Lubrication Controller Operation......................................................145
Lubrication Controller Components.....................................................145
Lubrication Controller Adjustment.....................................................145
SYSTEM TROUBLESHOOTING CHART..............................................................147
PREVENTATIVE MAINTENANCE..................................................................149
Daily Lubrication System Inspection...................................................149
250 Hour Inspection...................................................................149
1000 Hour Inspection..................................................................150
MAJOR COMPONENTS AND SPECIFICATIONS...........................................................151
SPECIFICATIONS................................................................................153
VEHICLE HEALTH MONITORING SYSTEM (VHMS).......................................................155
VHMS DOWNLOADING..........................................................................156
PAYLOAD METER.............................................................................157
NORMAL OPERATION DISPLAY..............................................................158
EXTERNAL DISPLAY LAMPS................................................................159
PREDICTED LOAD DISPLAY................................................................159
CALIBRATING PLM.......................................................................160
DATA STORED IN PAYLOAD METER..........................................................161
PLM DOWNLOADING.......................................................................162
Downloading From Inside Of The Cab................................................162
Downloading From Ground Level Box.................................................162
SETTING THE MACHINE ID AND OPEN ID....................................................163
PAYLOAD - CYCLE DATA ITEM.............................................................164
ADDITIONAL FUNCTIONS..................................................................164
Other Settings....................................................................164
AM/FM RADIO / CD PLAYER.......................................................................165
OPERATING INSTRUCTIONS....................................................................165
GENERAL RADIO RECEIVER FUNCTIONS......................................................165
Turning On the Power..............................................................165
One-Hour Timer....................................................................165
Display...........................................................................166
Setting a Default Display.........................................................166
Adjusting the Brightness of the Display...........................................166
Auxiliary Mode....................................................................166
Adjusting the Receiver Settings...................................................166
USING THE CLOCK.......................................................................167
Setting the Clock.................................................................167
USING THE ALARM.......................................................................167
Setting the Alarm.................................................................167
Turning the Alarm Off.............................................................167
Activating Snooze.................................................................167
Setting Alarm Volume..............................................................167
USING THE RADIO.......................................................................168
Finding a Station.................................................................168
Setting the Presets...............................................................168
USING THE WEATHERBAND.................................................................169
USING THE COMPACT DISC PLAYER.........................................................169
Playing a Compact Disc............................................................169
Button Functions..................................................................169
PLAYING AN MP3 DISC...................................................................170
MP3 Format Compatibility..........................................................170
Root Directory....................................................................170
Empty Directory or Folder.........................................................170
No Folder.........................................................................170
File Name Display.................................................................170
Pre-Programmed Playlists..........................................................171
Playing MP3 Files.................................................................171
Button Functions..................................................................171
TROUBLESHOOTING.......................................................................172

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