Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

FILE DETAILS:

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

Language : English
Pages : 6854
Downloadable : Yes
File Type : PDF
Size: 169 MB

TABLE OF CONTENTS:

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

INDEX
00 INDEX AND FOREWORD 00-1
FOREWORD, SAFETY, BASIC INFORMATION 00-27
HOW TO READ THE SHOP MANUAL 00-27
SAFETY NOTICE FOR OPERATION 00-29
PRECAUTIONS TO PREVENT FIRE 00-37
ACTIONS IF FIRE OCCURS 00-39
PRECAUTIONS WHEN YOU DISPOSE OF WASTE MATERIALS 00-40
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 00-41
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-42
PRECAUTIONS WHEN YOU DISCONNECT AND CONNECT PIPINGS 00-45
PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT 00-52
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-54
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-55
PRACTICAL USE OF KOMTRAX 00-56
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-57
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-61
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-65
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-66
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-68
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-69
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-71
STANDARD TIGHTENING TORQUE TABLE 00-72
CONVERSION TABLE 00-79
ABBREVIATION LIST 00-84
01 SPECIFICATION 01-1
CONTENTS 01-2
SPECIFICATIONS 01-3
SPECIFICATION DRAWING 01-3
SPECIFICATIONS 01-5
WEIGHT TABLE 01-10
FUEL, COOLANT, LUBRICANT 01-12
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
BOOT-UP SYSTEM 10-7
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-7
PRE-LUBRICATION SYSTEM 10-10
SYSTEM OPERATING LAMP SYSTEM 10-13
BATTERY DISCONNECT SWITCH 10-14
STARTING MOTOR DISCONNECT SWITCH 10-15
PREHEATING SYSTEM 10-16
ENGINE SHUTDOWN SECONDARY SWITCH 10-18
EMERGENCY ENGINE STOP SWITCH 10-19
ENGINE SYSTEM 10-20
LAYOUT DRAWING OF ENGINE SYSTEM 10-20
ENGINE CONTROL SYSTEM 10-22
ENGINE POWER MODE SELECTOR SYSTEM 10-24
AUTOMATIC IDLE STOP SYSTEM 10-25
ENGINE SYSTEM 10-27
COOLING SYSTEM 10-48
LAYOUT DRAWING OF COOLING SYSTEM 10-48
COOLING FAN CONTROL SYSTEM 10-50
COOLING SYSTEM 10-55
CONTROL SYSTEM 10-69
LAYOUT DRAWING OF CONTROL SYSTEM PARTS 10-69
INDEX 00 INDEX AND FOREWORD
00-2 HD785-8
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH MOBILE COMMUNICATION TERMINAL)
10-71
MACHINE MONITOR SYSTEM 10-73
REARVIEW MONITOR SYSTEM 10-75
KOMTRAX Plus SYSTEM 10-76
PAYLOAD METER SYSTEM 10-83
MACHINE LOCK-OUT SYSTEM 10-91
AUTOMATIC SUSPENSION SYSTEM 10-95
CONTROL SYSTEM 10-98
HYDRAULIC SYSTEM 10-172
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-172
HYDRAULIC SYSTEM 10-173
POWER TRAIN SYSTEM 10-196
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-196
TRANSMISSION CONTROL SYSTEM 10-200
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 10-202
TRANSMISSION PROTECTION FUNCTION 10-204
GEAR SHIFT CONTROL SYSTEM 10-208
KOMATSU TRACTION CONTROL SYSTEM (KTCS) 10-211
TRAVEL SPEED LIMITATION SYSTEM 10-213
POWER TRAIN SYSTEM 10-217
WORK EQUIPMENT SYSTEM 10-269
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-269
HOIST CONTROL SYSTEM 10-271
BUDDY SYSTEM 10-273
WORK EQUIPMENT SYSTEM 10-275
STEERING SYSTEM 10-281
LAYOUT DRAWING OF STEERING SYSTEM 10-281
SECONDARY STEERING SYSTEM 10-282
STEERING COLUMN 10-283
STEERING LINKAGE 10-284
STEERING SYSTEM 10-285
BRAKE SYSTEM 10-300
LAYOUT DRAWING OF BRAKE SYSTEM 10-300
RETARDER CONTROL 10-303
ARSC SYSTEM 10-305
ABS 10-307
BRAKE SYSTEM 10-312
UNDERCARRIAGE AND FRAME 10-337
SUSPENSION 10-337
FRONT SUSPENSION 10-339
REAR SUSPENSION 10-340
FRONT SUSPENSION CYLINDER 10-341
REAR SUSPENSION CYLINDER 10-347
TIRE 10-349
WORK EQUIPMENT 10-350
STRUCTURE OF WORK EQUIPMENT 10-350
CAB RELATED PARTS 10-351
ROPS CAB 10-351
CAB MOUNT 10-352
LIFTING SYSTEM 10-353
POWER LADDER SYSTEM 10-353
POWER LADDER SYSTEM 10-356
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
STANDARD VALUE TABLE FOR ENGINE 20-3
STANDARD VALUE TABLE FOR ENGINE HD785-8 20-3
STANDARD VALUE TABLE FOR MACHINE 20-8
00 INDEX AND FOREWORD INDEX
HD785-8 00-3
STANDARD VALUE TABLE FOR MACHINE: HD785-8 20-8
MACHINE POSTURE AND PROCEDURES TO MEASURE PERFORMANCE 20-28
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
RELATED INFORMATION ON TESTING AND ADJUSTING 30-7
TOOLS FOR TESTING AND ADJUSTING 30-7
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-19
ENGINE AND COOLING SYSTEM 30-20
TEST ENGINE SPEED 30-20
TEST BOOST PRESSURE 30-24
TEST EXHAUST GAS TEMPERATURE 30-30
TEST EXHAUST GAS COLOR 30-32
CHECK AND ADJUST VALVE CLEARANCE 30-39
TEST COMPRESSION PRESSURE 30-42
TEST BLOWBY PRESSURE 30-46
TEST ENGINE OIL PRESSURE 30-51
TEST EGR VALVE AND VGT OIL PRESSURE 30-53
TEST FUEL PRESSURE 30-55
TEST FUEL RETURN RATE AND LEAKAGE 30-58
BLEED AIR FROM FUEL SYSTEM 30-65
TEST FUEL CIRCUIT FOR LEAKAGE 30-67
TEST LOW PRESSURE CIRCUIT DEVICES 30-68
NO-INJECTION CRANKING OPERATION 30-73
TEST KDPF AND MUFFLER FOR LOOSENESS AND DAMAGE 30-74
TEST INSTALLATION OF CYLINDER HEAD COVER AND MANIFOLDS 30-75
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 30-76
CLEAN FUEL DOSER 30-77
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-80
WRITE CORRECTION FOR ASH IN SOOT ACCUMULATION TO ENGINE CONTROLLER 30-87
TEST AND ADJUST ALTERNATOR BELT TENSION 30-88
CHECK AND ADJUST AIR CONDITIONER COMPRESSOR BELT 30-90
TEST COOLING FAN SPEED 30-92
POWER TRAIN 30-94
TEST POWER TRAIN OIL PRESSURE 30-94
ADJUST SPEED SENSOR (TRANSMISSION) 30-115
CHECK AFTER ADJUSTMENT SPEED SENSOR (TRANSMISSION) 30-117
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 30-118
CLEAN MAGNET OF FINAL DRIVE CASE 30-120
MOVE MACHINE WHICH HAS A TROUBLE IN ELECTRICAL SYSTEM 30-121
STEERING SYSTEM 30-128
TEST STEERING WHEEL 30-128
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 30-130
TEST OUTLET PRESSURE OF DEMAND VALVE 30-132
TEST OUTLET PRESSURE OF STEERING VALVE 30-134
BLEED AIR FROM STEERING CYLINDER CIRCUIT 30-137
BRAKE SYSTEM 30-139
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 30-139
TEST WHEEL BRAKE OIL PRESSURE 30-140
TEST AND ADJUST BRAKE ACCUMULATOR CHARGE PRESSURE 30-146
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 30-149
RELEASE NITROGEN GAS WHEN YOU DISPOSE OF ACCUMULATOR 30-158
TEST BRAKE PERFORMANCE 30-159
BLEED AIR FROM BRAKE CIRCUIT 30-162
TEST RELEASING PRESSURE OF PARKING BRAKE 30-174
TEST OPERATING PRESSURE OF SECONDARY BRAKE 30-178
RELEASE PARKING BRAKE MANUALLY 30-179
TEST WEAR OF WHEEL BRAKE DISC 30-182
HYDRAULIC SYSTEM 30-184
INDEX 00 INDEX AND FOREWORD
00-4 HD785-8
TEST AND ADJUST HOIST CIRCUIT OIL PRESSURE 30-184
TEST SOURCE PRESSURE OF HOIST CYLINDER 30-186
TEST OIL PRESSURE OF HOIST EPC VALVE CIRCUIT 30-188
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-192
TEST AND ADJUST FRONT SUSPENSION CYLINDER 30-194
TEST AND ADJUST FRONT SUSPENSION CYLINDER (AUTOMATIC SUSPENSION SPECIFICATION)
30-199
TEST AND ADJUST REAR SUSPENSION CYLINDER 30-201
TEST OIL PRESSURE OF KTCS CIRCUIT 30-207
BLEED AIR FROM HYDRAULIC CIRCUIT 30-209
DEVICE TO GET ON OR OFF MACHINE 30-213
BLEED AIR FROM POWER LADDER CYLINDER 30-213
CALIBRATE LADDER POSITION 30-214
WORK EQUIPMENT 30-216
TEST AND ADJUST DUMP BODY POSITIONER SENSOR 30-216
LOWER DUMP BODY MANUALLY 30-218
LIFT DUMP BODY MANUALLY 30-220
LIFT DUMP BODY BY BUDDY SYSTEM 30-221
CAB RELATED PARTS 30-225
ADJUST TILT LOCK LEVER OF STEERING WHEEL 30-225
ADJUST PLAY OF OPERATOR’S SEAT 30-227
ADJUST DOOR LOCK LINK 30-228
TEST AND ADJUST CLEARANCE OF ESCAPE DOOR 30-230
ELECTRICAL SYSTEM 30-231
SETTING AND ADJUSTMENT OF EACH EQUIPMENT 30-231
SETTING AND OPERATION OF MACHINE MONITOR 30-235
START UP KOMTRAX TERMINAL 30-402
STOP USE OF KOMTRAX TERMINAL 30-407
STOP USE OF KOMTRAX TERMINAL (MACHINE WITH MOBILE COMMUNICATION TERMINAL)
30-409
DEFAULT SETTING OF KOMTRAX Plus CONTROLLER 30-411
DEFAULT SETTING OF WIRELESS LAN MODEM 30-414
DOWNLOAD DATA FROM KOMTRAX Plus CONTROLLER 30-416
ADJUST AFTER REPLACEMENT OF KOMTRAX Plus CONTROLLER 30-421
ADJUST AFTER REPLACEMENT OF WIRELESS LAN MODEM 30-424
SETTING OF MOBILE COMMUNICATION TERMINAL 30-427
ADJUST REARVIEW CAMERA ANGLE 30-437
SET REGION OF Bluetooth® COMPATIBLE RADIO 30-438
ENGINE CONTROLLER VOLTAGE CIRCUIT 30-440
BATTERY DISCONNECT SWITCH 30-441
BATTERY DISCONNECT SWITCH (MACHINE WITH MOBILE COMMUNICATION TERMINAL) 30-443
TEST DIODES 30-445
Pm-CLINIC 30-446
PM CLINIC SERVICE 30-446
PERFORM QUICK PM 30-460
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
RELATED INFORMATION TO TROUBLESHOOT 40-19
GENERAL TROUBLESHOOTING POINTS 40-19
TROUBLESHOOTING POINTS FOR AFTERTREATMENT SYSTEM 40-20
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-26
CHECKS BEFORE TROUBLESHOOTING 40-28
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-30
TEST IN ACCORDANCE WITH TESTING PROCEDURE 40-32
PREPARATION TO TROUBLESHOOT ELECTRICAL SYSTEM 40-53
PROCEDURE FOR TROUBLESHOOTING 40-66
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-69
INFORMATION DESCRIBED IN TROUBLESHOOTING 40-79
00 INDEX AND FOREWORD INDEX
HD785-8 00-5
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE 40-82
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH KomVision)
40-349
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH MOBILE COMMUNICATION
TERMINAL) 40-352
CONNECTOR AND WIRING HARNESS IDENTIFICATION TABLE (MACHINE WITH POWER LADDER)
40-353
CONNECTOR LAYOUT 40-355
CONNECTOR CONTACT IDENTIFICATION 40-373
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-415
FUSE LOCATION TABLE 40-421
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-426
PREPARATION TO TROUBLESHOOT MACHINE MONITOR 40-430
HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 40-432
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES
[CA1883], [CB1883], [CA3135] AND [CB3135]) 40-437
FAILURE CODE TABLE 40-439
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-472
FAILURE CODE [1500L0] 40-472
FAILURE CODE [15B0NX] 40-473
FAILURE CODE [15F0KM] 40-477
FAILURE CODE [15F0MB] 40-478
FAILURE CODE [15F7KM] 40-479
FAILURE CODE [15G0MW] 40-480
FAILURE CODE [15G7KM] 40-482
FAILURE CODE [15H0MW] 40-483
FAILURE CODE [15J0MW] 40-485
FAILURE CODE [15K0MW] 40-487
FAILURE CODE [15L0MW] 40-489
FAILURE CODE [15M0MW] 40-491
FAILURE CODE [15N0MW] 40-493
FAILURE CODE [15SBL1] 40-495
FAILURE CODE [15SBMA] 40-499
FAILURE CODE [15SCL1] 40-501
FAILURE CODE [15SCMA] 40-505
FAILURE CODE [15SDL1] 40-507
FAILURE CODE [15SDMA] 40-511
FAILURE CODE [15SEL1] 40-513
FAILURE CODE [15SEMA] 40-517
FAILURE CODE [15SFL1] 40-520
FAILURE CODE [15SFMA] 40-524
FAILURE CODE [15SGL1] 40-527
FAILURE CODE [15SGMA] 40-531
FAILURE CODE [15SHL1] 40-534
FAILURE CODE [15SHMA] 40-538
FAILURE CODE [15SJMA] 40-540
FAILURE CODE [2C4MNX] 40-542
FAILURE CODE [2F00KM] 40-546
FAILURE CODE [2G42ZG] 40-550
FAILURE CODE [2G43ZG] 40-552
FAILURE CODE [6014NX] 40-554
FAILURE CODE [879AKA] 40-557
FAILURE CODE [879AKB] 40-558
FAILURE CODE [879BKA] 40-559
FAILURE CODE [879BKB] 40-562
FAILURE CODE [879CKA] 40-565
FAILURE CODE [879CKB] 40-566
FAILURE CODE [879EMC] 40-567
INDEX 00 INDEX AND FOREWORD
00-6 HD785-8
FAILURE CODE [879FMC] 40-568
FAILURE CODE [879GKX] 40-569
FAILURE CODE [989D00] 40-572
FAILURE CODE [989L00] 40-574
FAILURE CODE [989M00] 40-575
FAILURE CODE [989N00] 40-576
FAILURE CODE [989X00] 40-577
FAILURE CODE [989Y00] 40-578
FAILURE CODE [A1U0N3] 40-580
FAILURE CODE [A1U0N4] 40-584
FAILURE CODE [AA10NX] 40-588
FAILURE CODE [AB00KE] 40-591
FAILURE CODE [AB00KY] 40-595
FAILURE CODE [AQ10N3] 40-597
FAILURE CODE [B@BAZG] 40-600
FAILURE CODE [B@BAZK] 40-603
FAILURE CODE [B@BCNS] 40-606
FAILURE CODE [B@BCQA] 40-609
FAILURE CODE [B@BCZK] 40-612
FAILURE CODE [B@C6NS] 40-615
FAILURE CODE [B@C7NS] 40-618
FAILURE CODE [B@CENS] 40-621
FAILURE CODE [B@JANS] 40-624
FAILURE CODE [CA115] 40-627
FAILURE CODE [CA122] 40-632
FAILURE CODE [CA123] 40-635
FAILURE CODE [CA131] 40-639
FAILURE CODE [CA132] 40-642
FAILURE CODE [CA135] 40-645
FAILURE CODE [CA141] 40-648
FAILURE CODE [CA144] 40-651
FAILURE CODE [CA145] 40-654
FAILURE CODE [CA153] 40-657
FAILURE CODE [CA154] 40-661
FAILURE CODE [CA187] 40-665
FAILURE CODE [CA212] 40-669
FAILURE CODE [CA213] 40-672
FAILURE CODE [CA221] 40-675
FAILURE CODE [CA222] 40-678
FAILURE CODE [CA227] 40-682
FAILURE CODE [CA234] 40-685
FAILURE CODE [CA238] 40-687
FAILURE CODE [CA239] 40-690
FAILURE CODE [CA271] 40-693
FAILURE CODE [CA272] 40-696
FAILURE CODE [CA273] 40-698
FAILURE CODE [CA274] 40-701
FAILURE CODE [CA322] 40-703
FAILURE CODE [CA323] 40-706
FAILURE CODE [CA324] 40-709
FAILURE CODE [CA325] 40-712
FAILURE CODE [CA331] 40-715
FAILURE CODE [CA332] 40-718
FAILURE CODE [CA343] 40-721
FAILURE CODE [CA351] 40-727
FAILURE CODE [CA352] 40-733
FAILURE CODE [CA356] 40-737
FAILURE CODE [CA357] 40-741
00 INDEX AND FOREWORD INDEX
HD785-8 00-7
FAILURE CODE [CA386] 40-745
FAILURE CODE [CA431] 40-749
FAILURE CODE [CA432] 40-754
FAILURE CODE [CA441] 40-759
FAILURE CODE [CA442] 40-762
FAILURE CODE [CA449] 40-765
FAILURE CODE [CA451] 40-768
FAILURE CODE [CA452] 40-771
FAILURE CODE [CA515] 40-774
FAILURE CODE [CA516] 40-776
FAILURE CODE [CA553] 40-779
FAILURE CODE [CA555] 40-782
FAILURE CODE [CA556] 40-785
FAILURE CODE [CA559] 40-788
FAILURE CODE [CA595] 40-794
FAILURE CODE [CA687] 40-797
FAILURE CODE [CA689] 40-801
FAILURE CODE [CA691] 40-806
FAILURE CODE [CA692] 40-809
FAILURE CODE [CA697] 40-812
FAILURE CODE [CA698] 40-814
FAILURE CODE [CA731] 40-816
FAILURE CODE [CA778] 40-825
FAILURE CODE [CA1117] 40-830
FAILURE CODE [CA1135] 40-834
FAILURE CODE [CA1257] 40-845
FAILURE CODE [CA1664] 40-847
FAILURE CODE [CA1691] 40-851
FAILURE CODE [CA1695] 40-856
FAILURE CODE [CA1696] 40-859
FAILURE CODE [CA1843] 40-862
FAILURE CODE [CA1844] 40-865
FAILURE CODE [CA1879] 40-868
FAILURE CODE [CA1881] 40-871
FAILURE CODE [CA1883] 40-875
FAILURE CODE [CA1921] 40-880
FAILURE CODE [CA1922] 40-888
FAILURE CODE [CA1923] 40-895
FAILURE CODE [CA1924] 40-898
FAILURE CODE [CA1925] 40-903
FAILURE CODE [CA1927] 40-907
FAILURE CODE [CA1928] 40-910
FAILURE CODE [CA1942] 40-913
FAILURE CODE [CA1963] 40-916
FAILURE CODE [CA1977] 40-924
FAILURE CODE [CA1993] 40-928
FAILURE CODE [CA2185] 40-932
FAILURE CODE [CA2186] 40-934
FAILURE CODE [CA2249] 40-937
FAILURE CODE [CA2265] 40-944
FAILURE CODE [CA2266] 40-947
FAILURE CODE [CA2271] 40-950
FAILURE CODE [CA2272] 40-953
FAILURE CODE [CA2349] 40-957
FAILURE CODE [CA2353] 40-960
FAILURE CODE [CA2357] 40-962
FAILURE CODE [CA2381] 40-967
FAILURE CODE [CA2382] 40-970
INDEX 00 INDEX AND FOREWORD
00-8 HD785-8
FAILURE CODE [CA2383] 40-974
FAILURE CODE [CA2386] 40-978
FAILURE CODE [CA2387] 40-980
FAILURE CODE [CA2555] 40-984
FAILURE CODE [CA2556] 40-988
FAILURE CODE [CA2637] 40-991
FAILURE CODE [CA2639] 40-998
FAILURE CODE [CA2732] 40-1007
FAILURE CODE [CA2733] 40-1010
FAILURE CODE [CA2741] 40-1013
FAILURE CODE [CA2765] 40-1016
FAILURE CODE [CA2777] 40-1018
FAILURE CODE [CA2878] 40-1021
FAILURE CODE [CA2881] 40-1027
FAILURE CODE [CA3133] 40-1034
FAILURE CODE [CA3134] 40-1037
FAILURE CODE [CA3135] 40-1040
FAILURE CODE [CA3167] 40-1045
FAILURE CODE [CA3313] 40-1051
FAILURE CODE [CA3314] 40-1054
FAILURE CODE [CA3315] 40-1057
FAILURE CODE [CA3316] 40-1064
FAILURE CODE [CA3317] 40-1067
FAILURE CODE [CA3318] 40-1070
FAILURE CODE [CA3319] 40-1077
FAILURE CODE [CA3321] 40-1080
FAILURE CODE [CA3322] 40-1083
FAILURE CODE [CA3419] 40-1090
FAILURE CODE [CA3421] 40-1092
FAILURE CODE [CA4151] 40-1095
FAILURE CODE [CA4158] 40-1103
FAILURE CODE [CA4161] 40-1106
FAILURE CODE [CA4162] 40-1109
FAILURE CODE [CA4163] 40-1112
FAILURE CODE [CA4259] 40-1115
FAILURE CODE [CA4952] 40-1118
FAILURE CODE [CA5383] 40-1121
FAILURE CODE [CB115] 40-1123
FAILURE CODE [CB122] 40-1128
FAILURE CODE [CB123] 40-1131
FAILURE CODE [CB153] 40-1135
FAILURE CODE [CB154] 40-1139
FAILURE CODE [CB187] 40-1143
FAILURE CODE [CB227] 40-1147
FAILURE CODE [CB238] 40-1150
FAILURE CODE [CB239] 40-1153
FAILURE CODE [CB271] 40-1156
FAILURE CODE [CB272] 40-1159
FAILURE CODE [CB273] 40-1161
FAILURE CODE [CB274] 40-1164
FAILURE CODE [CB343] 40-1166
FAILURE CODE [CB351] 40-1172
FAILURE CODE [CB352] 40-1178
FAILURE CODE [CB356] 40-1182
FAILURE CODE [CB357] 40-1186
FAILURE CODE [CB386] 40-1190
FAILURE CODE [CB441] 40-1193
FAILURE CODE [CB442] 40-1196
00 INDEX AND FOREWORD INDEX
HD785-8 00-9
FAILURE CODE [CB449] 40-1199
FAILURE CODE [CB451] 40-1202
FAILURE CODE [CB452] 40-1205
FAILURE CODE [CB515] 40-1208
FAILURE CODE [CB516] 40-1210
FAILURE CODE [CB553] 40-1213
FAILURE CODE [CB555] 40-1216
FAILURE CODE [CB556] 40-1219
FAILURE CODE [CB559] 40-1222
FAILURE CODE [CB595] 40-1228
FAILURE CODE [CB687] 40-1231
FAILURE CODE [CB689] 40-1235
FAILURE CODE [CB691] 40-1240
FAILURE CODE [CB692] 40-1243
FAILURE CODE [CB697] 40-1246
FAILURE CODE [CB698] 40-1248
FAILURE CODE [CB731] 40-1250
FAILURE CODE [CB778] 40-1259
FAILURE CODE [CB1117] 40-1264
FAILURE CODE [CB1257] 40-1268
FAILURE CODE [CB1548] 40-1270
FAILURE CODE [CB1549] 40-1273
FAILURE CODE [CB1551] 40-1276
FAILURE CODE [CB1552] 40-1279
FAILURE CODE [CB1553] 40-1282
FAILURE CODE [CB1622] 40-1285
FAILURE CODE [CB1664] 40-1288
FAILURE CODE [CB1691] 40-1292
FAILURE CODE [CB1695] 40-1297
FAILURE CODE [CB1696] 40-1300
FAILURE CODE [CB1843] 40-1303
FAILURE CODE [CB1844] 40-1306
FAILURE CODE [CB1879] 40-1309
FAILURE CODE [CB1881] 40-1312
FAILURE CODE [CB1883] 40-1316
FAILURE CODE [CB1921] 40-1321
FAILURE CODE [CB1922] 40-1329
FAILURE CODE [CB1923] 40-1336
FAILURE CODE [CB1924] 40-1339
FAILURE CODE [CB1925] 40-1344
FAILURE CODE [CB1927] 40-1348
FAILURE CODE [CB1928] 40-1351
FAILURE CODE [CB1942] 40-1355
FAILURE CODE [CB1963] 40-1358
FAILURE CODE [CB1977] 40-1366
FAILURE CODE [CB1993] 40-1370
FAILURE CODE [CB2249] 40-1374
FAILURE CODE [CB2265] 40-1380
FAILURE CODE [CB2266] 40-1383
FAILURE CODE [CB2271] 40-1386
FAILURE CODE [CB2272] 40-1389
FAILURE CODE [CB2349] 40-1393
FAILURE CODE [CB2353] 40-1396
FAILURE CODE [CB2357] 40-1398
FAILURE CODE [CB2381] 40-1403
FAILURE CODE [CB2382] 40-1406
FAILURE CODE [CB2383] 40-1410
FAILURE CODE [CB2386] 40-1414
INDEX 00 INDEX AND FOREWORD
00-10 HD785-8
FAILURE CODE [CB2387] 40-1416
FAILURE CODE [CB2637] 40-1420
FAILURE CODE [CB2639] 40-1427
FAILURE CODE [CB2732] 40-1436
FAILURE CODE [CB2733] 40-1439
FAILURE CODE [CB2741] 40-1442
FAILURE CODE [CB2765] 40-1445
FAILURE CODE [CB2777] 40-1447
FAILURE CODE [CB2878] 40-1450
FAILURE CODE [CB2881] 40-1456
FAILURE CODE [CB3133] 40-1463
FAILURE CODE [CB3134] 40-1466
FAILURE CODE [CB3135] 40-1469
FAILURE CODE [CB3167] 40-1473
FAILURE CODE [CB3313] 40-1479
FAILURE CODE [CB3314] 40-1482
FAILURE CODE [CB3315] 40-1485
FAILURE CODE [CB3316] 40-1491
FAILURE CODE [CB3317] 40-1494
FAILURE CODE [CB3318] 40-1497
FAILURE CODE [CB3319] 40-1504
FAILURE CODE [CB3321] 40-1507
FAILURE CODE [CB3322] 40-1510
FAILURE CODE [CB3419] 40-1517
FAILURE CODE [CB3421] 40-1519
FAILURE CODE [CB4151] 40-1522
FAILURE CODE [CB4158] 40-1530
FAILURE CODE [CB4161] 40-1533
FAILURE CODE [CB4162] 40-1536
FAILURE CODE [CB4163] 40-1539
FAILURE CODE [CB4259] 40-1542
FAILURE CODE [CB4952] 40-1545
FAILURE CODE [CB5383] 40-1548
FAILURE CODE [D150KB] 40-1550
FAILURE CODE [D150KZ] 40-1553
FAILURE CODE [D164KY] 40-1556
FAILURE CODE [D180KA] 40-1559
FAILURE CODE [D180KB] 40-1562
FAILURE CODE [D180KY] 40-1565
FAILURE CODE [D19HKZ] 40-1567
FAILURE CODE [D19JKZ] 40-1570
FAILURE CODE [D19QKZ] 40-1573
FAILURE CODE [D1EFKA] 40-1576
FAILURE CODE [D1EFKB] 40-1579
FAILURE CODE [D1EFKY] 40-1582
FAILURE CODE [D1EHKA] 40-1584
FAILURE CODE [D1EHKB] 40-1587
FAILURE CODE [D1EHKY] 40-1590
FAILURE CODE [D1EMKA] 40-1592
FAILURE CODE [D1EMKB] 40-1595
FAILURE CODE [D1EMKY] 40-1598
FAILURE CODE [D1ENKZ] 40-1600
FAILURE CODE [D1EPKA] 40-1603
FAILURE CODE [D1EPKB] 40-1606
FAILURE CODE [D1EPKY] 40-1609
FAILURE CODE [D1EQKA] 40-1611
FAILURE CODE [D1EQKB] 40-1614
FAILURE CODE [D1EQKY] 40-1617
00 INDEX AND FOREWORD INDEX
HD785-8 00-11
FAILURE CODE [D1ERKA] 40-1619
FAILURE CODE [D1ERKB] 40-1622
FAILURE CODE [D1ERKY] 40-1625
FAILURE CODE [D1ESKA] 40-1627
FAILURE CODE [D1ESKB] 40-1630
FAILURE CODE [D1ESKY] 40-1633
FAILURE CODE [D1EWKA] 40-1635
FAILURE CODE [D1EWKB] 40-1638
FAILURE CODE [D1EWKY] 40-1641
FAILURE CODE [D1FBKB] 40-1643
FAILURE CODE [D1J0KB] 40-1646
FAILURE CODE [D5ZHL6] 40-1649
FAILURE CODE [D862KA] 40-1652
FAILURE CODE [DAF0KT] 40-1655
FAILURE CODE [DAF0MB] 40-1656
FAILURE CODE [DAF0MC] 40-1657
FAILURE CODE [DAF3KK] 40-1658
FAILURE CODE [DAF8KB] 40-1663
FAILURE CODE [DAFDKB] 40-1666
FAILURE CODE [DAFGMC] 40-1669
FAILURE CODE [DAFLKA] 40-1670
FAILURE CODE [DAFLKB] 40-1674
FAILURE CODE [DAFQKR] 40-1677
FAILURE CODE [DAQ0KK] 40-1690
FAILURE CODE [DAQ0KT] 40-1694
FAILURE CODE [DAQ0MC] 40-1696
FAILURE CODE [DAQ1KA] 40-1697
FAILURE CODE [DAQ2KK] 40-1700
FAILURE CODE [DAQ9KQ] 40-1704
FAILURE CODE [DAQLKA] 40-1706
FAILURE CODE [DAQLKB] 40-1710
FAILURE CODE [DAQQKR] 40-1713
FAILURE CODE [DAQRKR] 40-1727
FAILURE CODE [DAQRMA] 40-1741
FAILURE CODE [DAQV00] 40-1743
FAILURE CODE [DAQW00] 40-1745
FAILURE CODE [DAZ9KQ] 40-1746
FAILURE CODE [DAZQKR] 40-1748
FAILURE CODE [DB10KT] 40-1761
FAILURE CODE [DB10MC] 40-1762
FAILURE CODE [DB11KA] 40-1763
FAILURE CODE [DB12KK] 40-1766
FAILURE CODE [DB13KK] 40-1770
FAILURE CODE [DB19KQ] 40-1774
FAILURE CODE [DB1LKA] 40-1776
FAILURE CODE [DB1LKB] 40-1780
FAILURE CODE [DB1QKR] 40-1783
FAILURE CODE [DB1QMA] 40-1797
FAILURE CODE [DB1RKR] 40-1799
FAILURE CODE [DB2QKR] 40-1813
FAILURE CODE [DB2RKR] 40-1831
FAILURE CODE [DBC0KT] 40-1846
FAILURE CODE [DBC0MC] 40-1847
FAILURE CODE [DBC1KA] 40-1848
FAILURE CODE [DBC2KK] 40-1851
FAILURE CODE [DBC3KK] 40-1855
FAILURE CODE [DBC9KQ] 40-1859
FAILURE CODE [DBCLKA] 40-1861
INDEX 00 INDEX AND FOREWORD
00-12 HD785-8
FAILURE CODE [DBCLKB] 40-1865
FAILURE CODE [DBCQKR] 40-1868
FAILURE CODE [DBCQMA] 40-1882
FAILURE CODE [DBCRKR] 40-1884
FAILURE CODE [DBP0KM] 40-1897
FAILURE CODE [DBP0KT] 40-1899
FAILURE CODE [DBP0NR] 40-1902
FAILURE CODE [DBP5KP] 40-1903
FAILURE CODE [DBPLKA] 40-1907
FAILURE CODE [DBPLKB] 40-1911
FAILURE CODE [DBPQKR] 40-1914
FAILURE CODE [DBPRKR] 40-1928
FAILURE CODE [DBPRMA] 40-1942
FAILURE CODE [DBPUKR] 40-1944
FAILURE CODE [DBPVKR] 40-1954
FAILURE CODE [DBPWKR] 40-1964
FAILURE CODE [DBPXKR] 40-1966
FAILURE CODE [DBV0MC] 40-1969
FAILURE CODE [DBV1KK] 40-1970
FAILURE CODE [DBV6KB] 40-1974
FAILURE CODE [DBV7KB] 40-1979
FAILURE CODE [DBV8KB] 40-1982
FAILURE CODE [DBVLKA] 40-1985
FAILURE CODE [DBVLKB] 40-1989
FAILURE CODE [DBVQKR] 40-1992
FAILURE CODE [DBVRKR] 40-2006
FAILURE CODE [DBVVKR] 40-2020
FAILURE CODE [DBVWKR] 40-2022
FAILURE CODE [DDAAL6] 40-2024
FAILURE CODE [DDACL4] 40-2028
FAILURE CODE [DDADKA] 40-2033
FAILURE CODE [DDADKY] 40-2036
FAILURE CODE [DDD7KX] 40-2039
FAILURE CODE [DDDGL4] 40-2043
FAILURE CODE [DDDHL4] 40-2046
FAILURE CODE [DDE2KB] 40-2049
FAILURE CODE [DDE2L6] 40-2052
FAILURE CODE [DDP6L4] 40-2055
FAILURE CODE [DDTHKA] 40-2059
FAILURE CODE [DDTJKA] 40-2062
FAILURE CODE [DDTKKA] 40-2065
FAILURE CODE [DDTLKA] 40-2068
FAILURE CODE [DDTMKA] 40-2071
FAILURE CODE [DDTNKA] 40-2074
FAILURE CODE [DDTPKA] 40-2077
FAILURE CODE [DDU1KA] 40-2080
FAILURE CODE [DF10KA] 40-2083
FAILURE CODE [DF10KB] 40-2089
FAILURE CODE [DGE5KX] 40-2094
FAILURE CODE [DGF1KX] 40-2098
FAILURE CODE [DGR2KB] 40-2102
FAILURE CODE [DGR2L8] 40-2105
FAILURE CODE [DGR4KB] 40-2108
FAILURE CODE [DGR4L8] 40-2111
FAILURE CODE [DGR6KB] 40-2114
FAILURE CODE [DGR6L8] 40-2117
FAILURE CODE [DGT1KX] 40-2120
FAILURE CODE [DGT5KY] 40-2124
00 INDEX AND FOREWORD INDEX
HD785-8 00-13
FAILURE CODE [DGT5KZ] 40-2128
FAILURE CODE [DGT6KY] 40-2133
FAILURE CODE [DGT6KZ] 40-2137
FAILURE CODE [DHAAMA] 40-2142
FAILURE CODE [DHABMA] 40-2144
FAILURE CODE [DHACMA] 40-2146
FAILURE CODE [DHADMA] 40-2148
FAILURE CODE [DHP4KY] 40-2150
FAILURE CODE [DHP4KZ] 40-2153
FAILURE CODE [DHP5KY] 40-2157
FAILURE CODE [DHP5KZ] 40-2160
FAILURE CODE [DHP6KA] 40-2164
FAILURE CODE [DHP6KX] 40-2169
FAILURE CODE [DHP6KY] 40-2173
FAILURE CODE [DHP6KZ] 40-2176
FAILURE CODE [DHP7KA] 40-2180
FAILURE CODE [DHP7KX] 40-2185
FAILURE CODE [DHP7KY] 40-2190
FAILURE CODE [DHP7KZ] 40-2193
FAILURE CODE [DHQ2KX] 40-2197
FAILURE CODE [DHQ4KX] 40-2201
FAILURE CODE [DHQ6KX] 40-2205
FAILURE CODE [DHT5KX] 40-2209
FAILURE CODE [DHT5L6] 40-2212
FAILURE CODE [DHT8KX] 40-2214
FAILURE CODE [DHT8ZG] 40-2218
FAILURE CODE [DHU2KX] 40-2221
FAILURE CODE [DHU3KX] 40-2225
FAILURE CODE [DHU6KX] 40-2229
FAILURE CODE [DHU7KX] 40-2233
FAILURE CODE [DHU8KX] 40-2237
FAILURE CODE [DHU9KX] 40-2241
FAILURE CODE [DHUBKX] 40-2245
FAILURE CODE [DHUCKX] 40-2249
FAILURE CODE [DHUDKX] 40-2253
FAILURE CODE [DHUHKX] 40-2257
FAILURE CODE [DHULKX] 40-2261
FAILURE CODE [DHUMKX] 40-2265
FAILURE CODE [DHUQKX] 40-2269
FAILURE CODE [DHUTKX] 40-2273
FAILURE CODE [DHY9KX] 40-2277
FAILURE CODE [DJF1KA] 40-2280
FAILURE CODE [DK30KX] 40-2283
FAILURE CODE [DK51L5] 40-2287
FAILURE CODE [DK52KX] 40-2295
FAILURE CODE [DK53L8] 40-2299
FAILURE CODE [DK54KX] 40-2302
FAILURE CODE [DK5VKX] 40-2306
FAILURE CODE [DK5VMA] 40-2309
FAILURE CODE [DK60KX] 40-2311
FAILURE CODE [DKD0L6] 40-2315
FAILURE CODE [DKH0KX] 40-2319
FAILURE CODE [DKH1KX] 40-2322
FAILURE CODE [DKR2KY] 40-2326
FAILURE CODE [DKR2KZ] 40-2329
FAILURE CODE [DLF1KA] 40-2332
FAILURE CODE [DLF1LC] 40-2335
FAILURE CODE [DLF2KA] 40-2339
INDEX 00 INDEX AND FOREWORD
00-14 HD785-8
FAILURE CODE [DLF2LC] 40-2342
FAILURE CODE [DLF6L3] 40-2346
FAILURE CODE [DLF7L3] 40-2350
FAILURE CODE [DLF8L3] 40-2354
FAILURE CODE [DLF8LC] 40-2359
FAILURE CODE [DLF9L3] 40-2363
FAILURE CODE [DLF9LC] 40-2368
FAILURE CODE [DLM3KA] 40-2372
FAILURE CODE [DLM3LC] 40-2374
FAILURE CODE [DLM3MB] 40-2377
FAILURE CODE [DLT3KA] 40-2379
FAILURE CODE [DLT3LC] 40-2381
FAILURE CODE [DPQ1KR] 40-2384
FAILURE CODE [DPQ1LD] 40-2390
FAILURE CODE [DPQ2KR] 40-2396
FAILURE CODE [DPQ3KR] 40-2402
FAILURE CODE [DPQ4KB] 40-2408
FAILURE CODE [DQ11KQ] 40-2411
FAILURE CODE [DQ11KR] 40-2416
FAILURE CODE [DQ11KT] 40-2419
FAILURE CODE [DQ11MA] 40-2422
FAILURE CODE [DQ11NR] 40-2427
FAILURE CODE [DQ12KQ] 40-2430
FAILURE CODE [DQ12KR] 40-2435
FAILURE CODE [DQ12KT] 40-2438
FAILURE CODE [DQ12MA] 40-2441
FAILURE CODE [DQ12NR] 40-2446
FAILURE CODE [DQ13KQ] 40-2449
FAILURE CODE [DQ13KR] 40-2454
FAILURE CODE [DQ13KT] 40-2457
FAILURE CODE [DQ13MA] 40-2460
FAILURE CODE [DQ13NR] 40-2465
FAILURE CODE [DQ14KQ] 40-2468
FAILURE CODE [DQ14KR] 40-2473
FAILURE CODE [DQ14KT] 40-2476
FAILURE CODE [DQ14MA] 40-2479
FAILURE CODE [DQ14NR] 40-2484
FAILURE CODE [DQ15KQ] 40-2487
FAILURE CODE [DQ15KR] 40-2492
FAILURE CODE [DQ15KT] 40-2495
FAILURE CODE [DQ15MA] 40-2498
FAILURE CODE [DQ15NR] 40-2503
FAILURE CODE [DQ16KQ] 40-2506
FAILURE CODE [DQ16KR] 40-2511
FAILURE CODE [DQ16KT] 40-2514
FAILURE CODE [DQ16MA] 40-2517
FAILURE CODE [DQ16NR] 40-2522
FAILURE CODE [DQ17KQ] 40-2525
FAILURE CODE [DQ17KR] 40-2530
FAILURE CODE [DQ17KT] 40-2533
FAILURE CODE [DQ17MA] 40-2536
FAILURE CODE [DQ17NR] 40-2541
FAILURE CODE [DQ18KQ] 40-2544
FAILURE CODE [DQ18KR] 40-2549
FAILURE CODE [DQ18KT] 40-2552
FAILURE CODE [DQ18MA] 40-2555
FAILURE CODE [DQ18NR] 40-2560
FAILURE CODE [DR10KA] 40-2563
00 INDEX AND FOREWORD INDEX
HD785-8 00-15
FAILURE CODE [DR20KA] 40-2567
FAILURE CODE [DR30KA] 40-2571
FAILURE CODE [DR40KA] 40-2575
FAILURE CODE [DR50KA] 40-2579
FAILURE CODE [DR60KA] 40-2583
FAILURE CODE [DSJ0KR] 40-2587
FAILURE CODE [DUMBKB] 40-2599
FAILURE CODE [DV00KB] 40-2602
FAILURE CODE [DV01KB] 40-2605
FAILURE CODE [DW2AKA] 40-2608
FAILURE CODE [DW2AKB] 40-2611
FAILURE CODE [DW2AKY] 40-2614
FAILURE CODE [DW2AL1] 40-2616
FAILURE CODE [DW2ALH] 40-2619
FAILURE CODE [DW2BKA] 40-2622
FAILURE CODE [DW2BKB] 40-2625
FAILURE CODE [DW2BKY] 40-2628
FAILURE CODE [DW2BL1] 40-2630
FAILURE CODE [DW2BLH] 40-2633
FAILURE CODE [DW2CKA] 40-2636
FAILURE CODE [DW2CKB] 40-2638
FAILURE CODE [DW2CKY] 40-2641
FAILURE CODE [DW2CL1] 40-2643
FAILURE CODE [DW2CLH] 40-2646
FAILURE CODE [DW35KZ] 40-2649
FAILURE CODE [DW36KZ] 40-2652
FAILURE CODE [DW4BK4] 40-2655
FAILURE CODE [DW4BMA] 40-2659
FAILURE CODE [DW72KZ] 40-2663
FAILURE CODE [DW73KA] 40-2666
FAILURE CODE [DW73KB] 40-2668
FAILURE CODE [DW73KY] 40-2671
FAILURE CODE [DW78KZ] 40-2673
FAILURE CODE [DW7BKB] 40-2677
FAILURE CODE [DW7BKY] 40-2680
FAILURE CODE [DW7BKZ] 40-2682
FAILURE CODE [DW7MKB] 40-2684
FAILURE CODE [DW7MKY] 40-2687
FAILURE CODE [DW7MKZ] 40-2689
FAILURE CODE [DW7NKZ] 40-2691
FAILURE CODE [DWD6KA] 40-2694
FAILURE CODE [DWD6KB] 40-2696
FAILURE CODE [DWD6KY] 40-2699
FAILURE CODE [DWD6MA] 40-2701
FAILURE CODE [DWD7K4] 40-2705
FAILURE CODE [DWD7KA] 40-2708
FAILURE CODE [DWD7KB] 40-2710
FAILURE CODE [DWD7KY] 40-2713
FAILURE CODE [DWD7MA] 40-2715
FAILURE CODE [DWNJKZ] 40-2718
FAILURE CODE [DWNLKA] 40-2721
FAILURE CODE [DWNLKB] 40-2723
FAILURE CODE [DWNLKY] 40-2726
FAILURE CODE [DWNMKZ] 40-2728
FAILURE CODE [DWPQKZ] 40-2731
FAILURE CODE [DWPQMA] 40-2734
FAILURE CODE [DWPRKZ] 40-2739
FAILURE CODE [DWPRMA] 40-2742
INDEX 00 INDEX AND FOREWORD
00-16 HD785-8
FAILURE CODE [DWPSKZ] 40-2747
FAILURE CODE [DWPSMA] 40-2750
FAILURE CODE [DWPTKZ] 40-2755
FAILURE CODE [DWPTMA] 40-2758
FAILURE CODE [DX13KA] 40-2763
FAILURE CODE [DX13KB] 40-2765
FAILURE CODE [DX13KY] 40-2768
FAILURE CODE [DX16KA] 40-2770
FAILURE CODE [DX16KB] 40-2772
FAILURE CODE [DX16KY] 40-2775
FAILURE CODE [DX21KA] 40-2777
FAILURE CODE [DX21KB] 40-2779
FAILURE CODE [DX21KY] 40-2782
FAILURE CODE [DX21MA] 40-2784
FAILURE CODE [DX22KA] 40-2788
FAILURE CODE [DX22KB] 40-2790
FAILURE CODE [DX22KY] 40-2793
FAILURE CODE [DX22MA] 40-2795
FAILURE CODE [DX23KA] 40-2799
FAILURE CODE [DX23KB] 40-2801
FAILURE CODE [DX23KY] 40-2804
FAILURE CODE [DX23MA] 40-2806
FAILURE CODE [DX24KA] 40-2810
FAILURE CODE [DX24KB] 40-2812
FAILURE CODE [DX24KY] 40-2815
FAILURE CODE [DX24MA] 40-2817
FAILURE CODE [DX25MA] 40-2821
FAILURE CODE [DX26MA] 40-2823
FAILURE CODE [DX30K4] 40-2825
FAILURE CODE [DX30KA] 40-2828
FAILURE CODE [DX30KB] 40-2830
FAILURE CODE [DX30KY] 40-2833
FAILURE CODE [DX30MA] 40-2835
FAILURE CODE [DX33K4] 40-2838
FAILURE CODE [DX33KA] 40-2841
FAILURE CODE [DX33KB] 40-2843
FAILURE CODE [DX33KY] 40-2846
FAILURE CODE [DX33MA] 40-2848
FAILURE CODE [DX37K4] 40-2851
FAILURE CODE [DX37KA] 40-2854
FAILURE CODE [DX37KB] 40-2856
FAILURE CODE [DX37KY] 40-2859
FAILURE CODE [DX37MA] 40-2861
FAILURE CODE [DX38K4] 40-2864
FAILURE CODE [DX38KA] 40-2867
FAILURE CODE [DX38KB] 40-2869
FAILURE CODE [DX38KY] 40-2872
FAILURE CODE [DX38MA] 40-2874
FAILURE CODE [DXH1KA] 40-2877
FAILURE CODE [DXH1KB] 40-2880
FAILURE CODE [DXH1KY] 40-2883
FAILURE CODE [DXH2KA] 40-2885
FAILURE CODE [DXH2KB] 40-2889
FAILURE CODE [DXH2KY] 40-2893
FAILURE CODE [DXH3KA] 40-2897
FAILURE CODE [DXH3KB] 40-2901
FAILURE CODE [DXH3KY] 40-2905
FAILURE CODE [DXH4KA] 40-2909
00 INDEX AND FOREWORD INDEX
HD785-8 00-17
FAILURE CODE [DXH4KB] 40-2913
FAILURE CODE [DXH4KY] 40-2917
FAILURE CODE [DXH5KA] 40-2921
FAILURE CODE [DXH5KB] 40-2925
FAILURE CODE [DXH5KY] 40-2929
FAILURE CODE [DXH6KA] 40-2933
FAILURE CODE [DXH6KB] 40-2937
FAILURE CODE [DXH6KY] 40-2941
FAILURE CODE [DXH7KA] 40-2945
FAILURE CODE [DXH7KB] 40-2948
FAILURE CODE [DXH7KY] 40-2951
FAILURE CODE [DXHHKA] 40-2953
FAILURE CODE [DXHHKB] 40-2956
FAILURE CODE [DXHHKY] 40-2959
FAILURE CODE [DY30MA] 40-2963
FAILURE CODE [DY30MC] 40-2967
FAILURE CODE [DY30ME] 40-2974
FAILURE CODE [F@BWNR] 40-2977
FAILURE CODE [F@BWNS] 40-2979
FAILURE CODE [F@BXNR] 40-2981
FAILURE CODE [F@BXNS] 40-2983
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-2985
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-2985
E-2 MANUAL PREHEATING SYSTEM DOES NOT OPERATE 40-2997
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT OPERATE 40-3003
E-4 WHILE PREHEATING IS IN OPERATION, PREHEATING PILOT LAMP DOES NOT LIGHT UP
40-3007
E-5 NONE OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY ANYTHING
40-3010
E-6 LCD UNIT ON MACHINE MONITOR SHOWS NOTHING 40-3019
E-7 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL (BACKLIGHT GOES OFF
OR FLICKERS) 40-3022
E-8 LCD SCREEN ON MACHINE MONITOR DOES NOT SHOW CORRECTLY 40-3025
E-9 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 40-3028
E-10 NIGHT MODE LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 40-3033
E-11 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 40-3037
E-12 NIGHT MODE LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR
SWITCHES DOES NOT OPERATE CORRECTLY 40-3042
E-13 TWO SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT OPERATE
40-3047
E-14 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 40-3052
E-15 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT
SHOWN CORRECTLY 40-3057
E-16 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-3058
E-17 REARVIEW MONITOR IMAGES ARE NOT SHOWN CLEARLY 40-3063
E-18 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-3069
E-19 NIGHT MODE LAMP OF REARVIEW MONITOR IS ABNORMAL 40-3075
E-20 AIR CLEANER CLOGGING CAUTION LAMP DOES NOT LIGHT UP 40-3079
E-21 TRANSMISSION OIL FILTER CLOGGING CAUTION LAMP DOES NOT LIGHT UP 40-3082
E-22 RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 40-3086
E-23 REAR VIEW MONITOR IS NOT SHOWN IN CONJUNCTION WITH REVERS WHEN THE CONSTANT
DISPLAY SETTING IS DISABLE 40-3089
E-24 REAR VIEW MONITOR REFERENCE LINE IS NOT SHOWN WHEN THE REFERENCE LINE
DISPLAY SETTING IS TURNED ON 40-3092
E-25 FUEL GAUGE DOES NOT SHOW NORMALLY 40-3094
E-26 TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT RISE OR TORQUE CONVERTER
OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 40-3097
INDEX 00 INDEX AND FOREWORD
00-18 HD785-8
E-27 HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT RISE OR HYDRAULIC OIL TEMPERATURE
CAUTION LAMP DOES NOT LIGHT UP 40-3100
E-28 SEATBELT CAUTION LAMP DOES NOT SHOW NORMALLY 40-3104
E-29 MACHINE MONITOR IS NOT ENABLED WHEN STARTING SWITCH IS NOT TURNED ON
40-3108
E-30 ALARM BUZZER DOES NOT MAKE SOUND 40-3112
E-31 ALARM BUZZER DOES NOT STOP 40-3114
E-32 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE CORRECTLY WHEN ENGINE
POWER MODE SELECTOR SWITCH IS OPERATED 40-3119
E-33 AISS FUNCTION DOES NOT OPERATE CORRECTLY 40-3123
E-34 DUMP (HOIST) CONTROL LEVER DOES NOT OPERATE CORRECTLY 40-3127
E-35 FUEL FEED PUMP DOES NOT OPERATE OR DOES NOT STOP AUTOMATICALLY 40-3130
E-36 TURN SIGNAL LAMP AND HAZARD LAMP DO NOT OPERATE CORRECTLY 40-3140
E-37 HORN DOES NOT MAKE SOUND 40-3148
E-38 HORN DOES NOT STOP 40-3152
E-39 NONE OF HEADLAMP, CLEARANCE LAMP, OR TAIL LAMP LIGHTS UP 40-3155
E-40 CLEARANCE LAMP DOES NOT LIGHT UP 40-3160
E-41 TAIL LAMP DOES NOT LIGHT UP 40-3163
E-42 HEADLAMP (LOW BEAM) DOES NOT LIGHT UP 40-3166
E-43 HEADLAMP (HIGH BEAM) DOES NOT LIGHT UP 40-3170
E-44 HEADLAMP (LOW BEAM) AND (HIGH BEAM) DO NOT LIGHT UP 40-3174
E-45 PASSING LAMP DOES NOT LIGHT UP 40-3177
E-46 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-3180
E-47 DATA DOWNLOAD WITH WIRELESS LAN DOES NOT OPERATE 40-3182
E-48 KomVision MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-3183
E-49 KomVision MONITOR IMAGES ARE NOT SHOWN CLEARLY 40-3188
E-50 KomVision MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-3197
E-51 NIGHT MODE LAMP OF KomVision MONITOR IS ABNORMAL 40-3203
E-52 A PART OF CAMERA IMAGE OF KomVision MONITOR DOES NOT DISPLAY 40-3207
E-53 KomVision MONITOR DOES NOT DISPLAY NORMALLY AFTER CALIBRATION 40-3210
E-54 CANNOT ACCESS TO THE SETTING SCREEN OF THE MOBILE COMMUNICATION TERMINAL
40-3212
E-55 CANNOT LOG IN TO THE SETTING SCREEN OF THE MOBILE COMMUNICATION TERMINAL
BECAUSE THE LOG IN PASSWORD IS UNKNOWN 40-3219
E-56 KOMTRAX Plus CONTROLLER IS NOT DETECTED 40-3221
E-57 KOMTRAX Plus CONTROLLER DOES NOT BECOME ACTIVE 40-3223
E-58 COMMUNICATION BETWEEN MOBILE COMMUNICATION TERMINAL AND KOMTRAX Plus
SERVER FAILS 40-3224
E-59 DATA IS NOT SENT TO KOMTRAX Plus SERVER 40-3227
E-60 ALARM BUZZER DOES NOT SOUND WHEN POWER LADDER IS IN OPERATION 40-3229
E-61 POWER LADDER PUMP DOES NOT OPERATE 40-3232
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-3237
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (H MODE) 40-3237
FAILURE MODE AND CAUSE TABLE 40-3238
H-1 MACHINE DOES NOT MOVE 40-3243
H-2 IT IS NOT SMOOTH DURING TRAVEL (HUNTING) 40-3250
H-3 LOCKUP IS NOT RELEASED 40-3255
H-4 STRONG SHOCK IS MADE WHEN YOU START MACHINE OR SHIFT GEARS 40-3256
H-5 SHIFTUP DOES NOT OPERATE 40-3259
H-6 TRAVEL SPEED IN ALL GEAR SPEED IS LOW OR POWER IS LOW DURING TRAVEL WITH
LOCKUP FUNCTION 40-3264
H-7 TRAVEL SPEED IS LOW OR POWER IS LOW DURING TRAVEL WITH TORQUE CONVERTER
40-3268
H-8 TRAVEL SPEED IS LOW OR POWER IS LOW IN SPECIFIED GEAR SPEED 40-3272
H-9 TIME LAG IS LARGE WHEN YOU START MACHINE OR SHIFT GEARS 40-3276
H-10 TORQUE CONVERTER OIL TEMPERATURE IS HIGH 40-3281
H-11 TORQUE CONVERTER OIL PRESSURE IS LOW 40-3285
H-12 STEERING WHEEL IS HEAVY TO OPERATE 40-3289
00 INDEX AND FOREWORD INDEX
HD785-8 00-19
H-13 STEERING WHEEL IS DISABLED 40-3293
H-14 STEERING WHEEL IS SHAKEN 40-3296
H-15 PARKING BRAKE DOES NOT OPERATE OR IS WEAK 40-3298
H-16 PARKING BRAKE IS NOT RELEASED OR DRAGS 40-3299
H-17 BRAKING OF FRONT BRAKE IS NOT SUFFICIENT 40-3301
H-18 BRAKING OF REAR BRAKE IS NOT SUFFICIENT 40-3304
H-19 SPEED IS LOW WHEN DUMP BODY IS RAISED 40-3307
H-20 HYDRAULIC DRIFT OF DUMP BODY IS LARGE 40-3311
H-21 DUMP BODY IS DISABLED 40-3312
H-22 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR DOES NOT MOVE) 40-3316
H-23 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-3320
H-24 POWER LADDER DOES NOT OPERATE OR MOVES SLOW 40-3321
TROUBLESHOOTING OF ENGINE (S-MODE) 40-3324
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE (S MODE) 40-3324
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-3325
S-2 ENGINE CRANKS BUT DOES NOT START 40-3327
S-3 FUEL IS INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS BUT
DOES NOT START) 40-3332
S-4 ENGINE STARTABILITY IS POOR 40-3339
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-3346
S-6 ENGINE STOPS DURING OPERATION 40-3353
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-3360
S-8 ENGINE LACKS POWER 40-3366
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-3373
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-3379
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-3383
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-3387
S-13 OIL MIXES INTO COOLANT (OR COOLANT SPURTS BACK AND COOLANT LEVEL DOES
DOWN) 40-3391
S-14 ENGINE OIL PRESSURE DROPS 40-3393
S-15 FUEL MIXES INTO ENGINE OIL 40-3397
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-3399
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEAT) 40-3402
S-18 UNUSUAL NOISE IS HEARD 40-3407
S-19 VIBRATION IS EXCESSIVE 40-3411
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-3414
S-21 ACTIVE REGENERATION IS DONE FREQUENTLY 40-3418
S-22 ACTIVE REGENERATION TAKES LONG 40-3425
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-3431
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-8
HOW TO READ THIS MANUAL 50-8
COATING MATERIALS LIST 50-10
SPECIAL TOOLS LIST 50-14
SKETCHES OF SPECIAL TOOLS 50-30
ENGINE AND COOLING SYSTEM 50-35
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (RIGHT BANK) 50-35
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY (LEFT BANK) 50-62
REMOVE AND INSTALL INJECTOR ASSEMBLY (RIGHT BANK) 50-77
REMOVE AND INSTALL INJECTOR ASSEMBLY (LEFT BANK) 50-99
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (RIGHT BANK) 50-123
REMOVE AND INSTALL FUEL DOSER ASSEMBLY (LEFT BANK) 50-132
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (RIGHT BANK) 50-140
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY (LEFT BANK) 50-217
REMOVE AND INSTALL EGR VALVE ASSEMBLY (RIGHT BANK) 50-299
REMOVE AND INSTALL EGR VALVE ASSEMBLY (LEFT BANK) 50-322
INDEX 00 INDEX AND FOREWORD
00-20 HD785-8
REMOVE AND INSTALL EGR COOLER ASSEMBLY (RIGHT BANK) 50-349
REMOVE AND INSTALL EGR COOLER ASSEMBLY (LEFT BANK) 50-392
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-437
REMOVE AND INSTALL ALTERNATOR BELT 50-443
REMOVE AND INSTALL ALTERNATOR ASSEMBLY 50-452
DRAIN AND ADD FUEL 50-460
REMOVE AND INSTALL COOLING ASSEMBLY 50-463
REMOVE AND INSTALL RADIATOR CORE 50-537
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 50-553
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-562
REMOVE AND INSTALL OIL COOLER ASSEMBLY 50-578
REMOVE AND INSTALL ENGINE ASSEMBLY 50-585
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-628
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-633
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-638
REMOVE AND INSTALL KDPF ASSEMBLY (TOGETHER WITH BRACKET) 50-647
REMOVE AND INSTALL KDPF ASSEMBLY (SINGLE UNIT) 50-697
DISASSEMBLE AND ASSEMBLE KDPF ASSEMBLY 50-748
REMOVE AND INSTALL KCCV ASSEMBLY (RIGHT BANK) 50-765
REMOVE AND INSTALL KCCV ASSEMBLY (LEFT BANK) 50-773
REMOVE AND INSTALL VGT ASSEMBLY (RIGHT BANK) 50-781
REMOVE AND INSTALL VGT ASSEMBLY (LEFT BANK) 50-806
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-829
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-837
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-848
POWER TRAIN 50-853
DRAIN AND ADD TRANSMISSION OIL 50-853
REMOVE AND INSTALL DAMPER ASSEMBLY 50-855
DISASSEMBLE AND ASSEMBLE DAMPER ASSEMBLY 50-869
REMOVE AND INSTALL FRONT DRIVE SHAFT 50-872
REMOVE AND INSTALL REAR DRIVE SHAFT 50-877
REMOVE AND INSTALL TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION ASSEMBLY
50-881
DISCONNECT AND CONNECT TORQUE CONVERTER AND PTO ASSEMBLY, AND TRANSMISSION
ASSEMBLY 50-915
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER AND PTO ASSEMBLY 50-936
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-961
REMOVE AND INSTALL DIFFERENTIAL ASSEMBLY 50-1010
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 50-1020
REMOVE AND INSTALL FINAL DRIVE AND REAR BRAKE ASSEMBLY 50-1059
DISASSEMBLE AND ASSEMBLE FINAL DRIVE AND REAR BRAKE ASSEMBLY 50-1066
REMOVE AND INSTALL FINAL DRIVE CARRIER ASSEMBLY 50-1105
DISASSEMBLE AND ASSEMBLE FINAL DRIVE CARRIER ASSEMBLY 50-1111
BRAKE SYSTEM 50-1114
DRAIN AND ADD BRAKE OIL 50-1114
REMOVE AND INSTALL SLACK ADJUSTER ASSEMBLY 50-1116
REMOVE AND INSTALL BRAKE ACCUMULATOR CHARGE VALVE ASSEMBLY 50-1121
REMOVE AND INSTALL FRONT WHEEL HUB AND BRAKE ASSEMBLY 50-1126
DISASSEMBLE AND ASSEMBLE FRONT WHEEL HUB AND BRAKE ASSEMBLY 50-1142
STEERING SYSTEM 50-1161
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 50-1161
REMOVE AND INSTALL STEERING CYLINDER ASSEMBLY 50-1172
DISASSEMBLE AND ASSEMBLE STEERING CYLINDER ASSEMBLY 50-1196
UNDERCARRIAGE AND FRAME 50-1201
REMOVE AND INSTALL FRONT WHEEL ASSEMBLY 50-1201
REMOVE AND INSTALL REAR WHEEL ASSEMBLY 50-1204
REMOVE AND INSTALL RIGHT FRONT SUSPENSION CYLINDER ASSEMBLY 50-1211
REMOVE AND INSTALL LEFT FRONT SUSPENSION CYLINDER ASSEMBLY 50-1267
00 INDEX AND FOREWORD INDEX
HD785-8 00-21
DISASSEMBLE AND ASSEMBLE FRONT SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH
BUFFER RING) 50-1309
REMOVE AND INSTALL KINGPIN 50-1315
REMOVE AND INSTALL REAR SUSPENSION CYLINDER ASSEMBLY 50-1337
DISASSEMBLE AND ASSEMBLE REAR SUSPENSION CYLINDER ASSEMBLY (CYLINDER WITH
BUFFER RING) 50-1347
REMOVE AND INSTALL SLANTED LADDER ASSEMBLY 50-1353
HYDRAULIC SYSTEM 50-1358
DRAIN AND ADD HYDRAULIC OIL 50-1358
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-1360
REMOVE AND INSTALL STEERING AND HOIST PUMP ASSEMBLY 50-1374
REMOVE AND INSTALL POWER TRAIN DUPLEX PUMP ASSEMBLY 50-1390
REMOVE AND INSTALL REAR BRAKE COOLING AND BRAKE CHARGE TRIPLEX PUMP ASSEMBLY
50-1407
REMOVE AND INSTALL COOLING FAN AND HOIST PUMP ASSEMBLY 50-1416
REMOVE AND INSTALL DEMAND VALVE ASSEMBLY 50-1424
REMOVE AND INSTALL HOIST VALVE ASSEMBLY 50-1440
REMOVE AND INSTALL HOIST CYLINDER ASSEMBLY 50-1447
DISASSEMBLE AND ASSEMBLE HOIST CYLINDER ASSEMBLY 50-1453
WORK EQUIPMENT 50-1462
FIX AND RELEASE BODY RAISE POSITION 50-1462
REMOVE AND INSTALL BODY ASSEMBLY 50-1466
CAB RELATED PARTS 50-1477
REMOVE AND INSTALL OPERATOR CAB ASSEMBLY 50-1477
REMOVE AND INSTALL OPERATOR CAB GLASS 50-1537
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-1548
REMOVE AND INSTALL OPERATOR SEAT ASSEMBLY 50-1565
REMOVE AND INSTALL SEATBELT 50-1571
ELECTRICAL SYSTEM 50-1574
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (RIGHT BANK) 50-1574
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY (LEFT BANK) 50-1580
REMOVE AND INSTALL RETARDER AND HOIST CONTROLLER ASSEMBLY 50-1586
REMOVE AND INSTALL ABS AND POWER LADDER CONTROLLER ASSEMBLY 50-1589
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 50-1593
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-1596
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 50-1602
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-1605
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (RIGHT BANK) 50-1609
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR (LEFT BANK) 50-1614
REMOVE AND INSTALL KOMTRAX Plus CONTROLLER ASSEMBLY 50-1619
REMOVE AND INSTALL MOBILE COMMUNICATION TERMINAL 50-1623
REMOVE AND INSTALL DC-DC CONVERTER 50-1626
REMOVE AND INSTALL MOBILE COMMUNICATION TERMINAL WIRING HARNESS 50-1628
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-1639
REMOVE AND INSTALL REARVIEW CAMERA 50-1642
REMOVE AND INSTALL KomVision CAMERA 50-1644
REMOVE AND INSTALL KomVision RADAR 50-1654
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 50-1682
REMOVE AND INSTALL WIRELESS LAN UNIT ASSEMBLY 50-1686
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 60-3
ENGINE AND COOLING SYSTEM 60-5
MAINTENANCE STANDARD OF ENGINE MOUNT 60-5
MAINTENANCE STANDARD OF DAMPER 60-6
MAINTENANCE STANDARD OF COOLING FAN, HOIST PUMP 60-8
MAINTENANCE STANDARD OF SERVO VALVE OF COOLING FAN, HOIST PUMP 60-10
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-11
INDEX 00 INDEX AND FOREWORD
00-22 HD785-8
POWER TRAIN 60-14
MAINTENANCE STANDARD OF DRIVE SHAFT 60-14
MAINTENANCE STANDARD OF TORQUE CONVERTER, TRANSMISSION MOUNT 60-15
MAINTENANCE STANDARD OF TORQUE CONVERTER, PTO 60-16
MAINTENANCE STANDARD OF TRANSMISSION 60-20
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-28
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-29
MAINTENANCE STANDARD OF H, L, R, 1ST, 2ND, 3RD, 4TH CLUTCH ECMV 60-30
MAINTENANCE STANDARD OF VALVE ASSEMBLY (MAIN PRESSURE VARIABLE, TORQUE CONVERTER
RELIEF, MAIN FLOW RATE SELECT) 60-31
MAINTENANCE STANDARD OF TRANSMISSION LUBRICATING OIL SELECTOR VALVE 60-33
MAINTENANCE STANDARD OF FRONT AXLE 60-35
MAINTENANCE STANDARD OF REAR AXLE 60-36
MAINTENANCE STANDARD OF DIFFERENTIAL 60-37
MAINTENANCE STANDARD OF FINAL DRIVE 60-39
STEERING SYSTEM 60-41
MAINTENANCE STANDARD OF STEERING COLUMN 60-41
MAINTENANCE STANDARD OF STEERING LINKAGE 60-42
MAINTENANCE STANDARD OF DEMAND VALVE 60-45
MAINTENANCE STANDARD OF STEERING CYLINDER 60-48
BRAKE SYSTEM 60-49
MAINTENANCE STANDARD OF FRONT BRAKE, PARKING BRAKE 60-49
MAINTENANCE STANDARD OF REAR BRAKE, PARKING BRAKE 60-51
UNDERCARRIAGE AND FRAME 60-53
MAINTENANCE STANDARD OF FRONT SUSPENSION CYLINDER 60-53
MAINTENANCE STANDARD OF REAR SUSPENSION CYLINDER 60-57
MAINTENANCE STANDARD OF REAR AXLE SUPPORT 60-59
HYDRAULIC SYSTEM 60-61
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-61
MAINTENANCE STANDARD OF PUMP ASSEMBLY (STEERING, HOIST) 60-62
MAINTENANCE STANDARD OF SERVO VALVE OF PUMP ASSEMBLY (STEERING, HOIST) 60-64
MAINTENANCE STANDARD OF HOIST VALVE 60-65
WORK EQUIPMENT 60-67
MAINTENANCE STANDARD OF HOIST CYLINDER 60-67
CAB RELATED PARTS 60-68
MAINTENANCE STANDARD OF CAB MOUNT 60-68
80 OTHERS 80-1
CONTENTS 80-2
AIR CONDITIONER SYSTEM 80-4
PRECAUTIONS FOR REFRIGERANT 80-4
LAYOUT DRAWING OF AIR CONDITIONER SYSTEM 80-5
SPECIFICATIONS OF AIR CONDITIONER 80-7
STRUCTURE OF REFRIGERATION CYCLE 80-8
FUNCTION OF REFRIGERATION CYCLE 80-9
AIR CONDITIONER SYSTEM DIAGRAM 80-10
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-11
AIR CONDITIONER UNIT 80-14
AIR CONDITIONER CONTROLLER 80-17
COMPRESSOR 80-19
CONDENSER 80-21
AIR CONDITIONER RELATED SENSORS 80-23
PROCEDURE FOR TESTING AND TROUBLESHOOTING AIR CONDITIONER 80-24
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-26
LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS 80-28
TEST AIR LEAKAGE (DUCT) 80-32
TEST AIR CONDITIONER WITH SELF-DIAGNOSIS FUNCTION 80-35
TEST VENT (MODE) CHANGEOVER 80-36
TEST FRESH/RECIRC AIR CHANGEOVER 80-38
00 INDEX AND FOREWORD INDEX
HD785-8 00-23
TEST REFRIGERANT (DUAL) PRESSURE SWITCH 80-39
TEST RELAYS 80-40
SIMPLE CHECK OF REFRIGERANT LEVEL THROUGH SIGHT GLASS 80-41
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-42
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-44
INFORMATION DESCRIBED IN TROUBLESHOOTING 80-47
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 80-50
TROUBLESHOOTING OF AIR CONDITIONER SYSTEM (A-MODE) 80-65
TROUBLESHOOTING BY GAUGE PRESSURE 80-82
CONNECT SERVICE TOOL 80-85
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF AIR CONDITIONER PIPINGS
80-87
COMPRESSOR OIL 80-89
REPLACE DESICCANT 80-91
KomVision SYSTEM 80-93
STRUCTURE AND OPERATION OF KomVision SYSTEM 80-93
TEST AND ADJUST KomVision SYSTEM 80-115
CAMERA CALIBRATION 80-136
ADJUST RADARS (FOR MACHINE WITH RADARS) 80-169
TROUBLESHOOTING FOR KomVision SYSTEM 80-183
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
HOW TO READ THE CODES FOR ELECTRIC CABLE 90-4
HYDRAULIC CIRCUIT DIAGRAM 90-8
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-8
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST 90-13
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED
LOWER VALVES) 90-15
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL 90-17
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM 90-19
HYDRAULIC CIRCUIT DIAGRAM OF POWER LADDER (MACHINE WITH POWER LADDER) 90-21
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (REVERSE 1ST + RIGHT TURN + BRAKE
OPERATION) 90-23
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED
LOWER VALVES) (AT REVERSE 1ST, RIGHT TURN, BRAKE OPERATION) 90-25
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL (AT REVERSE 1ST, RIGHT TURN, BRAKE
OPERATION) 90-27
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM (AT REVERSE
1ST, RIGHT TURN, BRAKE OPERATION) 90-29
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (AT HOIST RAISE, FORWARD 2ND OPERATION)
90-31
HYDRAULIC CIRCUIT DIAGRAM OF STEERING, HOIST (MACHINE WITH 2 PIECES OF FORCED
LOWER VALVES) (AT HOIST RAISE, FORWARD 2ND OPERATION) 90-33
HYDRAULIC CIRCUIT DIAGRAM OF BRAKE CONTROL (AT RETARDER BRAKE OPERATION)
90-35
HYDRAULIC CIRCUIT DIAGRAM OF TRANSMISSION, BRAKE COOLING SYSTEM (AT HOIST
RAISE, FORWARD 2ND OPERATION) 90-37
ELECTRICAL CIRCUIT DIAGRAM 90-39
SYMBOLS USED IN ELECTRIC CIRCUIT DIAGRAM 90-39
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (1/12) 90-43
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (2/12) 90-45
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (3/12) 90-47
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (4/12) 90-49
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (5/12) 90-51
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (6/12) 90-53
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (7/12) 90-55
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (8/12) 90-57
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (9/12) 90-59
INDEX 00 INDEX AND FOREWORD
00-24 HD785-8
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (10/12) 90-61
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (11/12) 90-63
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (12/12) 90-65
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (1/13) 90-67
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (2/13) 90-69
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (3/13) 90-71
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (4/13) 90-73
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (5/13) 90-75
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (6/13) 90-77
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (7/13) 90-79
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (8/13) 90-81
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (9/13) 90-83
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (10/13) 90-85
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (11/13) 90-87
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (12/13) 90-89
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (13/13) 90-91
ELECTRICAL CIRCUIT DIAGRAM OF ENGINE (1/2) 90-93
ELECTRICAL CIRCUIT DIAGRAM OF ENGINE (2/2) 90-95
CONNECTOR AND WIRING HARNESS CHART 90-97
CONNECTOR AND WIRING HARNESS CHART(1/43) 90-99
CONNECTOR AND WIRING HARNESS CHART(2/43) 90-101
CONNECTOR AND WIRING HARNESS CHART(3/43) 90-103
CONNECTOR AND WIRING HARNESS CHART(4/43) 90-105
CONNECTOR AND WIRING HARNESS CHART(5/43) 90-107
CONNECTOR AND WIRING HARNESS CHART(6/43) 90-109
CONNECTOR AND WIRING HARNESS CHART(7/43) 90-111
CONNECTOR AND WIRING HARNESS CHART(8/43) 90-113
CONNECTOR AND WIRING HARNESS CHART(9/43) 90-115
CONNECTOR AND WIRING HARNESS CHART(10/43) 90-117
CONNECTOR AND WIRING HARNESS CHART(11/43) 90-119
CONNECTOR AND WIRING HARNESS CHART(12/43) 90-121
CONNECTOR AND WIRING HARNESS CHART(13/43) 90-123
CONNECTOR AND WIRING HARNESS CHART(14/43) 90-125
CONNECTOR AND WIRING HARNESS CHART(15/43) 90-127
CONNECTOR AND WIRING HARNESS CHART(16/43) 90-129
CONNECTOR AND WIRING HARNESS CHART(17/43) 90-131
CONNECTOR AND WIRING HARNESS CHART(18/43) 90-133
CONNECTOR AND WIRING HARNESS CHART(19/43) 90-135
CONNECTOR AND WIRING HARNESS CHART(20/43) 90-137
CONNECTOR AND WIRING HARNESS CHART(21/43) 90-139
CONNECTOR AND WIRING HARNESS CHART(22/43) 90-141
CONNECTOR AND WIRING HARNESS CHART(23/43) 90-143
CONNECTOR AND WIRING HARNESS CHART(24/43) 90-145
CONNECTOR AND WIRING HARNESS CHART(25/43) 90-147
CONNECTOR AND WIRING HARNESS CHART(26/43) 90-149
CONNECTOR AND WIRING HARNESS CHART(27/43) 90-151
CONNECTOR AND WIRING HARNESS CHART(28/43) 90-153
CONNECTOR AND WIRING HARNESS CHART(29/43) 90-155
CONNECTOR AND WIRING HARNESS CHART(30/43) 90-157
CONNECTOR AND WIRING HARNESS CHART(31/43) 90-159
CONNECTOR AND WIRING HARNESS CHART(32/43) 90-161
CONNECTOR AND WIRING HARNESS CHART(33/43) 90-163
CONNECTOR AND WIRING HARNESS CHART(34/43) 90-165
CONNECTOR AND WIRING HARNESS CHART(35/43) 90-167
CONNECTOR AND WIRING HARNESS CHART(36/43) 90-169
CONNECTOR AND WIRING HARNESS CHART(37/43) 90-171
CONNECTOR AND WIRING HARNESS CHART(38/43) 90-173
CONNECTOR AND WIRING HARNESS CHART(39/43) 90-175
00 INDEX AND FOREWORD INDEX
HD785-8 00-25
CONNECTOR AND WIRING HARNESS CHART(40/43) 90-177
CONNECTOR AND WIRING HARNESS CHART(41/43) 90-179
CONNECTOR AND WIRING HARNESS CHART(42/43) 90-181
CONNECTOR AND WIRING HARNESS CHART(43/43) 90-183
INDEX 1

DESCRIPTION:

Komatsu HD785-8 Dump Truck Shop Manual SEN06772-11 – PDF DOWNLOAD

SERIAL NUMBERS 50001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual:
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

IMAGES PREVIEW OF THE MANUAL: