Komatsu HM400-5E0 Articulated Dump Truck Shop Manual SEN06747-09 – PDF DOWNLOAD

Komatsu HM400-5E0 Articulated Dump Truck Shop Manual SEN06747-09 – PDF DOWNLOAD

FILE DETAILS:

Komatsu HM400-5E0 Articulated Dump Truck Shop Manual SEN06747-09 – PDF DOWNLOAD

Language : English
Pages : 3554
Downloadable : Yes
File Type : PDF
Size: 90.5 MB

TABLE OF CONTENTS:

Komatsu HM400-5E0 Articulated Dump Truck Shop Manual SEN06747-09 – PDF DOWNLOAD

INDEX
00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-24
FOREWORD, SAFETY, BASIC INFORMATION 00-30
HOW TO READ THE SHOP MANUAL 00-30
SAFETY NOTICE FOR OPERATION 00-32
PRECAUTIONS TO PREVENT FIRE 00-40
ACTIONS IF FIRE OCCURS 00-42
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-43
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-44
PRECAUTIONS FOR DEF 00-45
STORE AdBlue/DEF 00-46
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-47
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-50
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-57
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-59
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-60
PRACTICAL USE OF KOMTRAX 00-61
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-62
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-66
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-70
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-71
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-73
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-74
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-76
HOW TO READ ELECTRICAL WIRE CODE 00-77
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-81
STANDARD TIGHTENING TORQUE TABLE 00-84
CONVERSION TABLE 00-91
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
SPECIFICATIONS 01-11
WEIGHT TABLE 01-17
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-19
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-6
UREA SCR SYSTEM 10-12
LAYOUT DRAWING OF UREA SCR SYSTEM 10-12
UREA SCR SYSTEM DIAGRAM 10-14
FUNCTION OF UREA SCR SYSTEM 10-15
COMPONENT PARTS OF UREA SCR SYSTEM 10-31
BOOT-UP SYSTEM 10-40
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-40
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-42
SYSTEM OPERATING LAMP SYSTEM 10-44
BATTERY DISCONNECT SWITCH 10-47
ENGINE SYSTEM 10-49
LAYOUT DRAWING OF ENGINE SYSTEM 10-49
AUTOMATIC IDLE STOP SYSTEM 10-52
COMPONENT PARTS OF ENGINE SYSTEM 10-54
COOLING SYSTEM 10-72
INDEX 00 INDEX AND FOREWORD
00-2 HM400-5E0
LAYOUT DRAWING OF COOLING SYSTEM 10-72
RADIATOR FAN CONTROL SYSTEM 10-74
AFTERCOOLER FAN CONTROL SYSTEM 10-76
COMPONENT PARTS OF COOLING SYSTEM 10-78
CONTROL SYSTEM 10-105
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-105
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-106
RETARDER AND HOIST CONTROL SYSTEM 10-107
MACHINE MONITOR SYSTEM 10-109
REARVIEW MONITOR SYSTEM 10-112
KOMTRAX SYSTEM 10-113
PAYLOAD METER SYSTEM 10-115
COMPONENT PARTS OF CONTROL SYSTEM 10-119
HYDRAULIC SYSTEM 10-183
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-183
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-184
POWER TRAIN SYSTEM 10-204
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-204
TRANSMISSION CONTROL SYSTEM 10-206
GEAR SHIFT CONTROL SYSTEM 10-212
SHIFT HOLD SYSTEM 10-215
DIRECTION CONTROL SYSTEM 10-216
KOMATSU TRACTION CONTROL SYSTEM (KTCS) 10-217
COMPONENT PARTS OF POWER TRAIN SYSTEM 10-220
WORK EQUIPMENT SYSTEM 10-275
WORK EQUIPMENT CONTROL 10-275
HOIST CONTROL 10-276
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-278
STEERING SYSTEM 10-285
LAYOUT DRAWING OF STEERING SYSTEM 10-285
FUNCTION OF STEERING SYSTEM 10-286
STEERING COLUMN 10-287
COMPONENT PARTS OF STEERING SYSTEM 10-288
BRAKE SYSTEM 10-300
LAYOUT DRAWING OF BRAKE SYSTEM 10-300
RETARDER CONTROL 10-302
PARKING BRAKE INTERLOCK FUNCTION 10-305
ARAC SYSTEM 10-306
COMPONENT PARTS OF BRAKE SYSTEM 10-307
UNDERCARRIAGE AND FRAME 10-334
FRONT SUSPENSION 10-334
CENTER AND REAR SUSPENSIONS 10-336
SUSPENSION CYLINDER 10-338
OSCILLATION HITCH 10-341
WORK EQUIPMENT 10-343
STRUCTURE OF WORK EQUIPMENT 10-343
FUNCTION OF WORK EQUIPMENT 10-344
CAB AND ITS ATTACHMENTS 10-345
ROPS CAB 10-345
CAB TILT 10-347
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE: HM400-5E0 20-9
STANDARD VALUE TABLE FOR MACHINE 20-13
STANDARD VALUE TABLE FOR MACHINE: HM400-5E0 20-13
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-3
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-27
STANDARD VALUE TABLE FOR ELECTRICAL 20-28
STANDARD VALUE TABLE FOR ELECTRICITY 20-28
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
ABBREVIATION LIST 30-5
RELATED INFORMATION ON TESTING AND ADJUSTING 30-11
TOOLS FOR TESTING AND ADJUSTING 30-11
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-19
ENGINE AND COOLING SYSTEM 30-21
TEST ENGINE SPEED 30-21
TEST BOOST PRESSURE 30-24
TEST EXHAUST GAS TEMPERATURE 30-26
TEST EXHAUST GAS COLOR 30-29
TEST MASS AIR FLOW AND TEMPERATURE SENSOR 30-32
TEST AND ADJUST VALVE CLEARANCE 30-35
TEST COMPRESSION PRESSURE 30-37
TEST BLOWBY PRESSURE 30-40
TEST ENGINE OIL PRESSURE 30-42
TEST EGR VALVE AND VGT OIL PRESSURE 30-44
TEST FUEL PRESSURE 30-46
TEST FUEL RETURN RATE AND LEAKAGE 30-48
BLEED AIR FROM FUEL SYSTEM 30-54
TEST FUEL CIRCUIT FOR LEAKAGE 30-56
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-58
HANDLE NO-INJECTION CRANKING OPERATION 30-59
CLEAN FUEL DOSER 30-60
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-63
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-70
TEST SCR RELATED FUNCTIONS 30-71
CLEAN AdBlue/DEF TANK 30-103
CLEAN AdBlue/DEF PUMP 30-108
TEST TORQUE CONVERTER STALL SPEED 30-115
TEST RADIATOR FAN AND AFTERCOOLER FAN SPEED 30-120
POWER TRAIN 30-122
TEST POWER TRAIN OIL PRESSURE 30-122
ADJUST TRANSMISSION SPEED SENSOR 30-140
ADJUST TRANSMISSION CONTROLLER 30-143
MOVE MACHINE WHICH HAS A TROUBLE IN ELECTRICAL SYSTEM 30-144
MOVE MACHINE WHICH HAS A TROUBLE IN TRACTION CONTROL SYSTEM (KTCS) 30-151
STEERING SYSTEM 30-154
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 30-154
BLEED AIR FROM STEERING CYLINDER CIRCUIT 30-156
BRAKE SYSTEM 30-158
TEST AND ADJUST BRAKE OIL PRESSURE 30-158
TEST NITROGEN GAS PRESSURE IN BRAKE ACCUMULATOR AND CHARGE GAS 30-164
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 30-173
BLEED AIR FROM BRAKE CIRCUIT 30-174
TEST BRAKE PERFORMANCE 30-176
TEST WEAR OF WHEEL BRAKE DISC 30-180
RELEASE PARKING BRAKE MANUALLY 30-182
TEST AND ADJUST WEAR OF PARKING BRAKE PAD 30-183
HYDRAULIC SYSTEM 30-186
TEST AND ADJUST SUSPENSION CYLINDER 30-186
TEST AND ADJUST DUMP CIRCUIT OIL PRESSURE 30-191
WORK EQUIPMENT 30-194
TEST AND ADJUST DUMP BODY POSITIONER SENSOR 30-194
TEST AND ADJUST DUMP BODY MOUNT 30-197
INDEX 00 INDEX AND FOREWORD
00-4 HM400-5E0
CAB AND ITS ATTACHMENTS 30-199
CAB TILT UP 30-199
ADJUST STEERING WHEEL TILT LOCK LEVER 30-206
ADJUST RATTLING OPERATOR’S SEAT 30-208
ELECTRICAL SYSTEM 30-209
SET AND ADJUST EACH EQUIPMENT 30-209
SET AND OPERATE OF MACHINE MONITOR 30-225
START UP KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-339
STOP USING OF KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-343
START UP KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 30-345
STOP USING OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-350
ADJUST OPTICAL AXIS OF HEAD LAMP 30-352
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-356
BATTERY DISCONNECT SWITCH (MACHINE WITH KOMTRAX TERMINAL) 30-357
BATTERY DISCONNECT SWITCH (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 30-358
TEST DIODES 30-359
Pm CLINIC 30-360
Pm CLINIC SERVICE 30-360
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
ABBREVIATION LIST 40-15
RELATED INFORMATION ON TROUBLESHOOTING 40-21
GENERAL TROUBLESHOOTING POINTS 40-21
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-22
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-37
CHECKS BEFORE TROUBLESHOOTING 40-39
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-41
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-43
ELECTRICAL SYSTEM TROUBLESHOOTING – PREPARATION 40-66
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-75
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-77
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-80
CONNECTORS LIST AND LAYOUT 40-82
CONNECTOR CONTACT IDENTIFICATION 40-109
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-149
FUSE LOCATION TABLE (MACHINE WITH KOMTRAX TERMINAL) 40-155
FUSE LOCATION TABLE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-159
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-163
PREPARATION FOR TROUBLESHOOTING OF MACHINE MONITOR 40-167
PROCEDURES FOR CREATING HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 40-169
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-175
FAILURE CODES TABLE 40-177
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-203
FAILURE CODE [1500L0] 40-203
FAILURE CODE [15B0NX] 40-204
FAILURE CODE [15F0KM] 40-206
FAILURE CODE [15F0MB] 40-207
FAILURE CODE [15F7KM] 40-208
FAILURE CODE [15G0MW] 40-209
FAILURE CODE [15G7KM] 40-212
FAILURE CODE [15H0MW] 40-213
FAILURE CODE [15J0MW] 40-216
FAILURE CODE [15K0MW] 40-219
FAILURE CODE [15L0MW] 40-222
FAILURE CODE [15M0MW] 40-225
FAILURE CODE [15SBL1] 40-228
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-5
FAILURE CODE [15SBMA] 40-231
FAILURE CODE [15SCL1] 40-232
FAILURE CODE [15SCMA] 40-236
FAILURE CODE [15SDL1] 40-237
FAILURE CODE [15SDMA] 40-240
FAILURE CODE [15SEL1] 40-241
FAILURE CODE [15SEMA] 40-244
FAILURE CODE [15SFL1] 40-245
FAILURE CODE [15SFMA] 40-248
FAILURE CODE [15SGL1] 40-249
FAILURE CODE [15SGMA] 40-252
FAILURE CODE [15SJMA] 40-253
FAILURE CODE [15SKMA] 40-255
FAILURE CODE [2F00KM] 40-257
FAILURE CODE [2G42ZG] 40-259
FAILURE CODE [2G43ZG] 40-260
FAILURE CODE [879AKA] 40-261
FAILURE CODE [879AKB] 40-262
FAILURE CODE [879BKA] 40-263
FAILURE CODE [879BKB] 40-265
FAILURE CODE [879CKA] 40-267
FAILURE CODE [879CKB] 40-268
FAILURE CODE [879EMC] 40-269
FAILURE CODE [879FMC] 40-270
FAILURE CODE [879GKX] 40-271
FAILURE CODE [989D00] 40-273
FAILURE CODE [989L00] 40-274
FAILURE CODE [989M00] 40-275
FAILURE CODE [989N00] 40-276
FAILURE CODE [A1U0N3] 40-277
FAILURE CODE [A1U0N4] 40-279
FAILURE CODE [AA10NX] 40-281
FAILURE CODE [AB00KE] 40-283
FAILURE CODE [AB00KY] 40-285
FAILURE CODE [AQ10N3] 40-287
FAILURE CODE [AS00N3] 40-289
FAILURE CODE [AS00R2] 40-291
FAILURE CODE [AS00R3] 40-292
FAILURE CODE [AS00R4] 40-293
FAILURE CODE [AS00R5] 40-294
FAILURE CODE [AS00R6] 40-295
FAILURE CODE [AS00ZK] 40-296
FAILURE CODE [AS10KM] 40-297
FAILURE CODE [AS10NR] 40-298
FAILURE CODE [AS10NT] 40-299
FAILURE CODE [B@BAZG] 40-300
FAILURE CODE [B@BAZK] 40-301
FAILURE CODE [B@BCNS] 40-302
FAILURE CODE [B@BCQA] 40-303
FAILURE CODE [B@BCZK] 40-305
FAILURE CODE [B@C6NS] 40-307
FAILURE CODE [B@C8NS] 40-308
FAILURE CODE [B@CENS] 40-309
FAILURE CODE [B@JANS] 40-310
FAILURE CODE [CA115] 40-311
FAILURE CODE [CA122] 40-312
FAILURE CODE [CA123] 40-314
FAILURE CODE [CA131] 40-316
INDEX 00 INDEX AND FOREWORD
00-6 HM400-5E0
FAILURE CODE [CA132] 40-318
FAILURE CODE [CA135] 40-321
FAILURE CODE [CA141] 40-323
FAILURE CODE [CA144] 40-325
FAILURE CODE [CA145] 40-327
FAILURE CODE [CA153] 40-329
FAILURE CODE [CA154] 40-332
FAILURE CODE [CA187] 40-335
FAILURE CODE [CA221] 40-337
FAILURE CODE [CA222] 40-339
FAILURE CODE [CA227] 40-341
FAILURE CODE [CA234] 40-342
FAILURE CODE [CA238] 40-343
FAILURE CODE [CA239] 40-345
FAILURE CODE [CA249] 40-347
FAILURE CODE [CA256] 40-349
FAILURE CODE [CA271] 40-351
FAILURE CODE [CA272] 40-353
FAILURE CODE [CA273] 40-354
FAILURE CODE [CA274] 40-356
FAILURE CODE [CA322] 40-357
FAILURE CODE [CA323] 40-359
FAILURE CODE [CA324] 40-361
FAILURE CODE [CA325] 40-363
FAILURE CODE [CA331] 40-365
FAILURE CODE [CA332] 40-367
FAILURE CODE [CA343] 40-369
FAILURE CODE [CA351] 40-370
FAILURE CODE [CA352] 40-371
FAILURE CODE [CA356] 40-374
FAILURE CODE [CA357] 40-376
FAILURE CODE [CA386] 40-378
FAILURE CODE [CA431] 40-379
FAILURE CODE [CA432] 40-382
FAILURE CODE [CA441] 40-385
FAILURE CODE [CA442] 40-388
FAILURE CODE [CA449] 40-389
FAILURE CODE [CA451] 40-390
FAILURE CODE [CA452] 40-392
FAILURE CODE [CA515] 40-394
FAILURE CODE [CA516] 40-396
FAILURE CODE [CA553] 40-398
FAILURE CODE [CA555] 40-399
FAILURE CODE [CA556] 40-400
FAILURE CODE [CA559] 40-401
FAILURE CODE [CA595] 40-406
FAILURE CODE [CA687] 40-407
FAILURE CODE [CA689] 40-409
FAILURE CODE [CA691] 40-411
FAILURE CODE [CA692] 40-413
FAILURE CODE [CA697] 40-415
FAILURE CODE [CA698] 40-416
FAILURE CODE [CA731] 40-417
FAILURE CODE [CA778] 40-418
FAILURE CODE [CA1117] 40-421
FAILURE CODE [CA1664] 40-422
FAILURE CODE [CA1669] 40-425
FAILURE CODE [CA1673] 40-426
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-7
FAILURE CODE [CA1677] 40-427
FAILURE CODE [CA1678] 40-428
FAILURE CODE [CA1682] 40-429
FAILURE CODE [CA1683] 40-433
FAILURE CODE [CA1684] 40-435
FAILURE CODE [CA1686] 40-437
FAILURE CODE [CA1691] 40-438
FAILURE CODE [CA1694] 40-441
FAILURE CODE [CA1695] 40-443
FAILURE CODE [CA1696] 40-444
FAILURE CODE [CA1712] 40-446
FAILURE CODE [CA1713] 40-449
FAILURE CODE [CA1714] 40-452
FAILURE CODE [CA1715] 40-453
FAILURE CODE [CA1776] 40-454
FAILURE CODE [CA1777] 40-457
FAILURE CODE [CA1843] 40-460
FAILURE CODE [CA1844] 40-462
FAILURE CODE [CA1879] 40-465
FAILURE CODE [CA1881] 40-468
FAILURE CODE [CA1883] 40-470
FAILURE CODE [CA1885] 40-474
FAILURE CODE [CA1887] 40-476
FAILURE CODE [CA1921] 40-478
FAILURE CODE [CA1922] 40-481
FAILURE CODE [CA1923] 40-486
FAILURE CODE [CA1924] 40-488
FAILURE CODE [CA1925] 40-490
FAILURE CODE [CA1927] 40-492
FAILURE CODE [CA1928] 40-494
FAILURE CODE [CA1942] 40-496
FAILURE CODE [CA1963] 40-497
FAILURE CODE [CA1977] 40-501
FAILURE CODE [CA1993] 40-504
FAILURE CODE [CA2185] 40-507
FAILURE CODE [CA2186] 40-509
FAILURE CODE [CA2249] 40-511
FAILURE CODE [CA2265] 40-512
FAILURE CODE [CA2266] 40-514
FAILURE CODE [CA2271] 40-517
FAILURE CODE [CA2272] 40-519
FAILURE CODE [CA2349] 40-522
FAILURE CODE [CA2353] 40-524
FAILURE CODE [CA2357] 40-526
FAILURE CODE [CA2381] 40-527
FAILURE CODE [CA2382] 40-529
FAILURE CODE [CA2383] 40-531
FAILURE CODE [CA2386] 40-533
FAILURE CODE [CA2387] 40-535
FAILURE CODE [CA2555] 40-540
FAILURE CODE [CA2556] 40-542
FAILURE CODE [CA2637] 40-544
FAILURE CODE [CA2639] 40-546
FAILURE CODE [CA2732] 40-549
FAILURE CODE [CA2733] 40-551
FAILURE CODE [CA2741] 40-553
FAILURE CODE [CA2765] 40-554
FAILURE CODE [CA2771] 40-555
INDEX 00 INDEX AND FOREWORD
00-8 HM400-5E0
FAILURE CODE [CA2777] 40-561
FAILURE CODE [CA2878] 40-564
FAILURE CODE [CA2881] 40-567
FAILURE CODE [CA2976] 40-570
FAILURE CODE [CA3133] 40-572
FAILURE CODE [CA3134] 40-574
FAILURE CODE [CA3135] 40-576
FAILURE CODE [CA3142] 40-580
FAILURE CODE [CA3143] 40-581
FAILURE CODE [CA3144] 40-582
FAILURE CODE [CA3146] 40-585
FAILURE CODE [CA3147] 40-586
FAILURE CODE [CA3148] 40-587
FAILURE CODE [CA3151] 40-589
FAILURE CODE [CA3165] 40-595
FAILURE CODE [CA3167] 40-597
FAILURE CODE [CA3229] 40-600
FAILURE CODE [CA3231] 40-602
FAILURE CODE [CA3232] 40-604
FAILURE CODE [CA3235] 40-608
FAILURE CODE [CA3239] 40-610
FAILURE CODE [CA3241] 40-613
FAILURE CODE [CA3242] 40-616
FAILURE CODE [CA3251] 40-619
FAILURE CODE [CA3253] 40-621
FAILURE CODE [CA3254] 40-625
FAILURE CODE [CA3255] 40-628
FAILURE CODE [CA3256] 40-632
FAILURE CODE [CA3311] 40-634
FAILURE CODE [CA3312] 40-636
FAILURE CODE [CA3313] 40-639
FAILURE CODE [CA3314] 40-640
FAILURE CODE [CA3315] 40-641
FAILURE CODE [CA3316] 40-644
FAILURE CODE [CA3317] 40-645
FAILURE CODE [CA3318] 40-646
FAILURE CODE [CA3319] 40-649
FAILURE CODE [CA3321] 40-650
FAILURE CODE [CA3322] 40-652
FAILURE CODE [CA3419] 40-655
FAILURE CODE [CA3421] 40-657
FAILURE CODE [CA3497] 40-659
FAILURE CODE [CA3498] 40-660
FAILURE CODE [CA3543] 40-661
FAILURE CODE [CA3545] 40-668
FAILURE CODE [CA3547] 40-670
FAILURE CODE [CA3558] 40-671
FAILURE CODE [CA3559] 40-673
FAILURE CODE [CA3562] 40-675
FAILURE CODE [CA3563] 40-677
FAILURE CODE [CA3567] 40-680
FAILURE CODE [CA3568] 40-683
FAILURE CODE [CA3571] 40-689
FAILURE CODE [CA3572] 40-691
FAILURE CODE [CA3574] 40-693
FAILURE CODE [CA3575] 40-696
FAILURE CODE [CA3577] 40-698
FAILURE CODE [CA3578] 40-700
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-9
FAILURE CODE [CA3582] 40-702
FAILURE CODE [CA3583] 40-709
FAILURE CODE [CA3596] 40-711
FAILURE CODE [CA3649] 40-716
FAILURE CODE [CA3681] 40-718
FAILURE CODE [CA3682] 40-723
FAILURE CODE [CA3713] 40-729
FAILURE CODE [CA3717] 40-732
FAILURE CODE [CA3718] 40-733
FAILURE CODE [CA3725] 40-734
FAILURE CODE [CA3748] 40-737
FAILURE CODE [CA3751] 40-740
FAILURE CODE [CA3755] 40-742
FAILURE CODE [CA3866] 40-744
FAILURE CODE [CA3867] 40-748
FAILURE CODE [CA3868] 40-751
FAILURE CODE [CA3899] 40-755
FAILURE CODE [CA3911] 40-757
FAILURE CODE [CA3912] 40-761
FAILURE CODE [CA3932] 40-763
FAILURE CODE [CA3933] 40-765
FAILURE CODE [CA3934] 40-767
FAILURE CODE [CA3935] 40-770
FAILURE CODE [CA3936] 40-772
FAILURE CODE [CA4151] 40-774
FAILURE CODE [CA4152] 40-778
FAILURE CODE [CA4155] 40-782
FAILURE CODE [CA4156] 40-785
FAILURE CODE [CA4157] 40-788
FAILURE CODE [CA4158] 40-790
FAILURE CODE [CA4159] 40-791
FAILURE CODE [CA4161] 40-792
FAILURE CODE [CA4162] 40-795
FAILURE CODE [CA4163] 40-798
FAILURE CODE [CA4164] 40-800
FAILURE CODE [CA4165] 40-802
FAILURE CODE [CA4166] 40-804
FAILURE CODE [CA4168] 40-806
FAILURE CODE [CA4169] 40-809
FAILURE CODE [CA4171] 40-814
FAILURE CODE [CA4249] 40-818
FAILURE CODE [CA4251] 40-822
FAILURE CODE [CA4259] 40-826
FAILURE CODE [CA4261] 40-829
FAILURE CODE [CA4277] 40-831
FAILURE CODE [CA4281] 40-835
FAILURE CODE [CA4459] 40-838
FAILURE CODE [CA4461] 40-841
FAILURE CODE [CA4658] 40-844
FAILURE CODE [CA4731] 40-848
FAILURE CODE [CA4732] 40-849
FAILURE CODE [CA4739] 40-850
FAILURE CODE [CA4768] 40-851
FAILURE CODE [CA4769] 40-853
FAILURE CODE [CA4842] 40-856
FAILURE CODE [CA4952] (MACHINE WITH KOMTRAX TERMINAL) 40-860
FAILURE CODE [CA4952] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-862
FAILURE CODE [CA5115] 40-864
INDEX 00 INDEX AND FOREWORD
00-10 HM400-5E0
FAILURE CODE [CA5179] 40-867
FAILURE CODE [CA5181] 40-869
FAILURE CODE [CA5383] 40-871
FAILURE CODE [D150KB] 40-873
FAILURE CODE [D150KZ] 40-874
FAILURE CODE [D151KB] 40-875
FAILURE CODE [D151KZ] 40-876
FAILURE CODE [D164KY] 40-877
FAILURE CODE [D19HKZ] 40-879
FAILURE CODE [D19JKZ] 40-881
FAILURE CODE [D1EHKA] 40-883
FAILURE CODE [D1EHKB] 40-884
FAILURE CODE [D1EHKY] 40-885
FAILURE CODE [D1EMKA] 40-886
FAILURE CODE [D1EMKB] 40-887
FAILURE CODE [D1EMKY] 40-888
FAILURE CODE [D1FBKB] 40-889
FAILURE CODE [D5ZHL6] 40-891
FAILURE CODE [D811MC] (MACHINE WITH KOMTRAX TERMINAL) 40-893
FAILURE CODE [D811MC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-894
FAILURE CODE [D862KA] (MACHINE WITH KOMTRAX TERMINAL) 40-895
FAILURE CODE [D862KA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-896
FAILURE CODE [D8ALKA] (MACHINE WITH KOMTRAX TERMINAL) 40-897
FAILURE CODE [D8ALKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-899
FAILURE CODE [D8ALKB] (MACHINE WITH KOMTRAX TERMINAL) 40-901
FAILURE CODE [D8ALKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-903
FAILURE CODE [D8AQK4] (MACHINE WITH KOMTRAX TERMINAL) 40-905
FAILURE CODE [D8AQK4] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-906
FAILURE CODE [D8AQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-907
FAILURE CODE [D8AQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-909
FAILURE CODE [D8G1KT] 40-911
FAILURE CODE [D8G6KT] 40-912
FAILURE CODE [DAF0KT] 40-913
FAILURE CODE [DAF0MB] 40-914
FAILURE CODE [DAF0MC] 40-915
FAILURE CODE [DAF3KK] 40-916
FAILURE CODE [DAF8KB] 40-918
FAILURE CODE [DAFDKB] 40-920
FAILURE CODE [DAFGMC] (MACHINE WITH KOMTRAX TERMINAL) 40-922
FAILURE CODE [DAFGMC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-923
FAILURE CODE [DAFLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-924
FAILURE CODE [DAFLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-926
FAILURE CODE [DAFLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-928
FAILURE CODE [DAFLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-930
FAILURE CODE [DAFQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-932
FAILURE CODE [DAFQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-933
FAILURE CODE [DAQ0KK] 40-934
FAILURE CODE [DAQ0KT] 40-936
FAILURE CODE [DAQ0MC] 40-937
FAILURE CODE [DAQ1KA] 40-938
FAILURE CODE [DAQ2KK] 40-941
FAILURE CODE [DAQ9KQ] 40-943
FAILURE CODE [DAQLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-944
FAILURE CODE [DAQLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-946
FAILURE CODE [DAQLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-948
FAILURE CODE [DAQLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-950
FAILURE CODE [DAQQKR] 40-952
FAILURE CODE [DAQRKR] 40-953
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-11
FAILURE CODE [DAQRMA] 40-954
FAILURE CODE [DAQV00] 40-955
FAILURE CODE [DAQW00] 40-956
FAILURE CODE [DAZ9KQ] 40-957
FAILURE CODE [DAZQKR] 40-958
FAILURE CODE [DB10KT] 40-959
FAILURE CODE [DB10MC] 40-960
FAILURE CODE [DB11KA] 40-961
FAILURE CODE [DB11KA] (MACHINE WITH EMERGENCY ENGINE STOP SWITCH) 40-963
FAILURE CODE [DB12KK] 40-966
FAILURE CODE [DB13KK] 40-968
FAILURE CODE [DB19KQ] 40-970
FAILURE CODE [DB1LKA] (MACHINE WITH KOMTRAX TERMINAL) 40-971
FAILURE CODE [DB1LKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-973
FAILURE CODE [DB1LKB] (MACHINE WITH KOMTRAX TERMINAL) 40-975
FAILURE CODE [DB1LKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-977
FAILURE CODE [DB1QKR] 40-979
FAILURE CODE [DB1QMA] 40-980
FAILURE CODE [DB1RKR] 40-981
FAILURE CODE [DB2QKR] (MACHINE WITH KOMTRAX TERMINAL) 40-982
FAILURE CODE [DB2QKR] (MACHINE WITH KOMTRAX TERMINAL) (MACHINE WITH PAYLOAD
METER CONTROLLER: CR720) 40-988
FAILURE CODE [DB2QKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-994
FAILURE CODE [DB2QKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (MACHINE
WITH PAYLOAD METER CONTROLLER: CR720) 40-1000
FAILURE CODE [DB2RKR] 40-1006
FAILURE CODE [DBS6KP] 40-1012
FAILURE CODE [DBS6KP] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1015
FAILURE CODE [DBSQKQ] 40-1018
FAILURE CODE [DBSQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-1019
FAILURE CODE [DBSQKR] (MACHINE WITH KOMTRAX TERMINAL) (MACHINE WITH PAYLOAD
METER CONTROLLER: CR720) 40-1024
FAILURE CODE [DBSQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1029
FAILURE CODE [DBSQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (MACHINE
WITH PAYLOAD METER CONTROLLER: CR720) 40-1034
FAILURE CODE [DD1ML4] 40-1039
FAILURE CODE [DDAAL6] 40-1042
FAILURE CODE [DDAAL6] (MACHINE WITH EMERGENCY ENGINE STOP SWITCH) 40-1044
FAILURE CODE [DDTHKA] 40-1047
FAILURE CODE [DDTJKA] 40-1049
FAILURE CODE [DDTKKA] 40-1051
FAILURE CODE [DDTLKA] 40-1053
FAILURE CODE [DDTMKA] 40-1055
FAILURE CODE [DDTNKA] 40-1057
FAILURE CODE [DF10KA] 40-1059
FAILURE CODE [DF10KB] 40-1063
FAILURE CODE [DGF1KX] 40-1068
FAILURE CODE [DGR3KB] 40-1070
FAILURE CODE [DGR3L8] 40-1071
FAILURE CODE [DGR4KB] 40-1073
FAILURE CODE [DGR4L8] 40-1074
FAILURE CODE [DGR6KB] 40-1076
FAILURE CODE [DGR6L8] 40-1077
FAILURE CODE [DGR7KX] 40-1079
FAILURE CODE [DGT1KX] 40-1081
FAILURE CODE [DHAAMA] 40-1083
FAILURE CODE [DHACMA] 40-1085
FAILURE CODE [DHP4KY] 40-1087
INDEX 00 INDEX AND FOREWORD
00-12 HM400-5E0
FAILURE CODE [DHP4KY] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1089
FAILURE CODE [DHP4KZ] 40-1091
FAILURE CODE [DHP4KZ] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1093
FAILURE CODE [DHP5KY] 40-1095
FAILURE CODE [DHP5KY] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1097
FAILURE CODE [DHP5KZ] 40-1099
FAILURE CODE [DHP5KZ] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1101
FAILURE CODE [DHP6KY] 40-1103
FAILURE CODE [DHP6KY] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1105
FAILURE CODE [DHP6KZ] 40-1107
FAILURE CODE [DHP6KZ] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1109
FAILURE CODE [DHP7KY] 40-1111
FAILURE CODE [DHP7KY] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1113
FAILURE CODE [DHP7KZ] 40-1115
FAILURE CODE [DHP7KZ] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1117
FAILURE CODE [DHQ2KX] 40-1119
FAILURE CODE [DHT5KX] 40-1121
FAILURE CODE [DHT5L6] 40-1123
FAILURE CODE [DHT8KX] 40-1125
FAILURE CODE [DHT8ZG] 40-1127
FAILURE CODE [DHU2KX] 40-1129
FAILURE CODE [DHU3KX] 40-1131
FAILURE CODE [DHUAKX] 40-1133
FAILURE CODE [DHUBKX] 40-1135
FAILURE CODE [DHUCKX] 40-1137
FAILURE CODE [DHUDKX] 40-1139
FAILURE CODE [DHUEKX] 40-1141
FAILURE CODE [DHUQKX] 40-1143
FAILURE CODE [DHURKX] 40-1145
FAILURE CODE [DJF1KA] 40-1147
FAILURE CODE [DK30KX] 40-1149
FAILURE CODE [DK51L5] 40-1151
FAILURE CODE [DK52KX] 40-1154
FAILURE CODE [DK53L8] 40-1156
FAILURE CODE [DK54KX] 40-1158
FAILURE CODE [DK60KX] 40-1160
FAILURE CODE [DKH0KX] 40-1162
FAILURE CODE [DKH1KX] 40-1164
FAILURE CODE [DKH1KX] (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) 40-1166
FAILURE CODE [DLF1KA] 40-1168
FAILURE CODE [DLF1LC] 40-1170
FAILURE CODE [DLF2KA] 40-1172
FAILURE CODE [DLF2LC] 40-1174
FAILURE CODE [DLF400] 40-1176
FAILURE CODE [DLF4KA] 40-1177
FAILURE CODE [DLF4LC] 40-1179
FAILURE CODE [DLF6LC] 40-1181
FAILURE CODE [DLF7LC] 40-1183
FAILURE CODE [DLFDLC] 40-1185
FAILURE CODE [DLFELC] 40-1187
FAILURE CODE [DLFFLC] 40-1189
FAILURE CODE [DLFGLC] 40-1190
FAILURE CODE [DLM3KA] 40-1191
FAILURE CODE [DLM3LC] 40-1193
FAILURE CODE [DLM3MB] 40-1195
FAILURE CODE [DLM4KA] 40-1196
FAILURE CODE [DLM4LC] 40-1198
FAILURE CODE [DLM4MB] 40-1200
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-13
FAILURE CODE [DLT3KA] 40-1202
FAILURE CODE [DLT3LC] 40-1204
FAILURE CODE [DPQ1KR] 40-1206
FAILURE CODE [DPQ2KR] 40-1209
FAILURE CODE [DPQ3KR] 40-1212
FAILURE CODE [DSJ0KR] 40-1216
FAILURE CODE [DV00KB] 40-1217
FAILURE CODE [DW2BKA] 40-1219
FAILURE CODE [DW2BKB] 40-1220
FAILURE CODE [DW2BKY] 40-1221
FAILURE CODE [DW2BL1] 40-1222
FAILURE CODE [DW2BLH] 40-1224
FAILURE CODE [DW4BK4] 40-1225
FAILURE CODE [DW4BMA] 40-1228
FAILURE CODE [DW72KZ] 40-1231
FAILURE CODE [DW73KA] 40-1233
FAILURE CODE [DW73KB] 40-1235
FAILURE CODE [DW73KY] 40-1237
FAILURE CODE [DW7BKB] 40-1239
FAILURE CODE [DW7BKY] 40-1241
FAILURE CODE [DW7BKZ] 40-1242
FAILURE CODE [DW7LKB] 40-1244
FAILURE CODE [DW7LKY] 40-1245
FAILURE CODE [DW7LKZ] 40-1246
FAILURE CODE [DW7NKZ] 40-1247
FAILURE CODE [DWNJKZ] 40-1249
FAILURE CODE [DWNKKZ] 40-1251
FAILURE CODE [DX13KA] 40-1253
FAILURE CODE [DX13KB] 40-1255
FAILURE CODE [DX13KY] 40-1257
FAILURE CODE [DX16KA] 40-1259
FAILURE CODE [DX16KB] 40-1260
FAILURE CODE [DX16KY] 40-1262
FAILURE CODE [DX29KA] 40-1263
FAILURE CODE [DX29KB] 40-1265
FAILURE CODE [DX29KY] 40-1267
FAILURE CODE [DX30K4] 40-1268
FAILURE CODE [DX30KA] 40-1270
FAILURE CODE [DX30KB] 40-1272
FAILURE CODE [DX30KY] 40-1274
FAILURE CODE [DX30MA] 40-1276
FAILURE CODE [DX31K4] 40-1278
FAILURE CODE [DX31KA] 40-1280
FAILURE CODE [DX31KB] 40-1282
FAILURE CODE [DX31KY] 40-1284
FAILURE CODE [DX31MA] 40-1286
FAILURE CODE [DX32K4] 40-1288
FAILURE CODE [DX32KA] 40-1290
FAILURE CODE [DX32KB] 40-1292
FAILURE CODE [DX32KY] 40-1294
FAILURE CODE [DX32MA] 40-1296
FAILURE CODE [DX33K4] 40-1298
FAILURE CODE [DX33KA] 40-1300
FAILURE CODE [DX33KB] 40-1302
FAILURE CODE [DX33KY] 40-1304
FAILURE CODE [DX33MA] 40-1306
FAILURE CODE [DX34KA] 40-1308
FAILURE CODE [DX34KB] 40-1309
INDEX 00 INDEX AND FOREWORD
00-14 HM400-5E0
FAILURE CODE [DX34KY] 40-1311
FAILURE CODE [DXH0KA] 40-1312
FAILURE CODE [DXH0KB] 40-1314
FAILURE CODE [DXH0KY] 40-1316
FAILURE CODE [DXH1KA] 40-1318
FAILURE CODE [DXH1KB] 40-1320
FAILURE CODE [DXH1KY] 40-1322
FAILURE CODE [DXH2KA] 40-1324
FAILURE CODE [DXH2KB] 40-1327
FAILURE CODE [DXH2KY] 40-1330
FAILURE CODE [DXH3KA] 40-1333
FAILURE CODE [DXH3KB] 40-1336
FAILURE CODE [DXH3KY] 40-1339
FAILURE CODE [DXH4KA] 40-1342
FAILURE CODE [DXH4KB] 40-1344
FAILURE CODE [DXH4KY] 40-1346
FAILURE CODE [DXH5KA] 40-1349
FAILURE CODE [DXH5KB] 40-1351
FAILURE CODE [DXH5KY] 40-1353
FAILURE CODE [DXH6KA] 40-1356
FAILURE CODE [DXH6KB] 40-1358
FAILURE CODE [DXH6KY] 40-1360
FAILURE CODE [DXH7KA] 40-1363
FAILURE CODE [DXH7KB] 40-1365
FAILURE CODE [DXH7KY] 40-1367
FAILURE CODE [DY30MA] 40-1370
FAILURE CODE [DY30MC] 40-1373
FAILURE CODE [DY30ME] 40-1376
FAILURE CODE [DY32MC] 40-1378
FAILURE CODE [F313KA] 40-1381
FAILURE CODE [F313KB] 40-1383
FAILURE CODE [F318KB] 40-1384
FAILURE CODE [F318KY] 40-1386
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1387
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1387
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1393
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1396
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1398
E-5 ALL OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY NOTHING
40-1400
E-6 ALL OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY NOTHING
(FOR MACHINES EQUIPPED WITH EMERGENCY ENGINE STOP SWITCH) 40-1403
E-7 LCD UNIT ON MACHINE MONITOR DISPLAYS NOTHING 40-1406
E-8 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL, (BACKLIGHT GOES OUT
OR FLICKERS) 40-1409
E-9 LCD ON MACHINE MONITOR DOES NOT DISPLAY PROPERLY 40-1412
E-10 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 40-1415
E-11 NIGHT LIGHTING LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 40-1418
E-12 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 40-1422
E-13 NIGHT LIGHTING LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR
SWITCH DOES NOT OPERATE PROPERLY 40-1424
E-14 2 SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT FUNCTION
40-1427
E-15 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 40-1430
E-16 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT DISPLAYED
PROPERLY 40-1433
E-17 AdBlue/DEF LEVEL IS NOT DISPLAYED PROPERLY 40-1434
E-18 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-1437
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-15
E-19 REARVIEW MONITOR IMAGES ARE NOT DISPLAYED CLEARLY 40-1440
E-20 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-1444
E-21 NIGHT LIGHTING LAMP OF REARVIEW MONITOR IS ABNORMAL 40-1447
E-22 REARVIEW MONITOR DOES NOT DISPLAY IMAGES WHILE REVERSE LINKED DISPLAY
FUNCTION IS ENABLED 40-1449
E-23 GUIDE LINE ON REARVIEW MONITOR IS NOT DISPLAYED WHILE GUIDE LINE IS SET
40-1452
E-24 FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL 40-1454
E-25 SEAT BELT CAUTION LAMP INDICATION IS ABNORMAL 40-1456
E-26 MACHINE MONITOR CANNOT BE OPERATED WHEN STARTING SWITCH IS IN OFF POSITION
40-1457
E-27 ALARM BUZZER DOES NOT SOUND 40-1458
E-28 ALARM BUZZER DOES NOT STOP SOUNDING 40-1459
E-29 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE PROPERLY 40-1461
E-30 AISS FUNCTION DOES NOT OPERATE PROPERLY 40-1463
E-31 HOIST LEVER DOES NOT OPERATE PROPERLY 40-1465
E-32 FUEL FEED PUMP DOES NOT OPERATE OR DOES NOT STOP AUTOMATICALLY 40-1467
E-33 TURN SIGNAL LAMP AND WINKER LAMP (HAZARD LAMP) DO NOT OPERATE PROPERLY
40-1470
E-34 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS 40-1474
E-35 SMALL LAMP (CLEARANCE LAMP) DOES NOT LIGHT UP 40-1476
E-36 TAIL LAMP DOES NOT LIGHT UP 40-1478
E-37 (LOW BEAM) HEAD LAMP DOES NOT LIGHT UP 40-1480
E-38 (HIGH BEAM) HEAD LAMP DOES NOT LIGHT UP 40-1482
E-39 NEITHER (LOW BEAM) NOR (HIGH BEAM) HEAD LAMPS LIGHTS UP 40-1484
E-40 HIGH BEAMS DO NOT LIGHT UP WHILE PASSING SWITCH IS OPERATED 40-1486
E-41 KOMTRAX SYSTEM DOES NOT OPERATE CORRECTLY (MACHINE WITH KOMTRAX TERMINAL)
40-1488
E-42 KOMTRAX SYSTEM DOES NOT OPERATE CORRECTLY (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) 40-1490
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1492
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1492
SYSTEM CHART OF HYDRAULIC AND MECHANICAL SYSTEMS 40-1493
FAILURE MODE AND CAUSE TABLE 40-1495
H-1 MACHINE DOES NOT START 40-1505
H-2 MACHINE DOES NOT TRAVEL SMOOTHLY (MACHINE HUNTS) 40-1508
H-3 LOCKUP IS NOT RELEASED 40-1509
H-4 ABNORMALLY LARGE SHOCKS RESULT FROM STARTING OF MACHINE AND GEAR SHIFTING
40-1510
H-5 GEAR IS NOT SHIFTED UP 40-1512
H-6 MACHINE LACKS TRAVEL SPEED OR POWER WHEN TRAVELING IN LOCKUP DRIVE MODE
AT ALL GEAR SPEEDS 40-1515
H-7 MACHINE LACKS TRAVEL SPEED OR POWER WHEN TRAVELING IN TORQUE CONVERTER
DRIVE MODE 40-1517
H-8 MACHINE LACKS TRAVEL SPEED OR POWER WHEN TRAVELING AT SOME GEAR SPEED
40-1518
H-9 LARGE TIME LAG IS OBSERVED WHEN MACHINE STARTS AND GEAR IS SHIFTED 40-1520
H-10 OIL TEMPERATURE OF TORQUE CONVERTER IS HIGH 40-1523
H-11 OIL PRESSURE OF TORQUE CONVERTER IS LOW 40-1525
H-12 STEERING WHEEL IS HEAVY TO OPERATE 40-1527
H-13 STEERING WHEEL CANNOT BE OPERATED 40-1528
H-14 STEERING WHEEL WAGGLES 40-1529
H-15 FRONT BRAKE DOES NOT WORK ENOUGH 40-1530
H-16 CENTER BRAKE DOES NOT WORK ENOUGH 40-1531
H-17 DUMP BODY RISING SPEED IS LOW 40-1532
H-18 HYDRAULIC DRIFT OF DUMP BODY IS LARGE 40-1534
H-19 DUMP BODY DOES NOT MOVE 40-1535
H-20 RADIATOR FAN SPEED IS UNUSUAL (EXCESSIVELY HIGH OR LOW, OR FAN STOPS)40-1537
INDEX 00 INDEX AND FOREWORD
00-16 HM400-5E0
H-21 AFTERCOOLER FAN SPEED IS UNUSUAL (EXCESSIVELY HIGH OR LOW, OR FAN STOPS)
40-1538
H-22 UNUSUAL NOISE IS HEARD FROM AROUND RADIATOR FAN 40-1539
H-23 UNUSUAL NOISE IS HEARD FROM AROUND AFTERCOOLER FAN 40-1540
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1541
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1541
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1542
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1543
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1544
S-4 ENGINE STARTABILITY IS POOR 40-1545
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1547
S-6 ENGINE STOPS DURING OPERATION 40-1549
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1551
S-8 ENGINE LACKS POWER 40-1552
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1554
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1556
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1557
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1558
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1559
S-14 OIL PRESSURE DROPS 40-1560
S-15 FUEL MIXES INTO ENGINE OIL 40-1562
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1563
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1564
S-18 UNUSUAL NOISE IS HEARD 40-1565
S-19 VIBRATION IS EXCESSIVE 40-1566
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1567
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1568
S-22 ACTIVE REGENERATION TAKES TIME 40-1570
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1572
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1573
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1575
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1576
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-37
ENGINE AND COOLING SYSTEM 50-56
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-56
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-61
REMOVE AND INSTALL FUEL DOSER ASSEMBLY 50-92
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-96
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-135
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-139
REMOVE AND INSTALL STARTER ASSEMBLY 50-147
REMOVE AND INSTALL ALTERNATOR BELT 50-151
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-154
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 50-166
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-179
REMOVE AND INSTALL AFTERCOOLER FAN AND FAN MOTOR ASSEMBLY 50-185
REMOVE AND INSTALL ENGINE ASSEMBLY 50-189
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-208
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-17
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-212
REMOVE AND INSTALL OUTPUT SHAFT 50-220
DISASSEMBLE AND ASSEMBLE OUTPUT SHAFT 50-228
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-231
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-240
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-250
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-253
REMOVE AND INSTALL KDPF ASSEMBLY 50-254
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-262
REMOVE AND INSTALL SCR ASSEMBLY 50-271
REMOVE AND INSTALL KCCV ASSEMBLY 50-280
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-285
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-300
REMOVE AND INSTALL AdBlue/DEF PUMP 50-306
REMOVE AND INSTALL AdBlue/DEF HOSE 50-314
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-323
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-329
POWER TRAIN 50-334
REMOVE AND INSTALL TRANSMISSION AND FRONT DIFFERENTIAL ASSEMBLY 50-334
DISCONNECT AND CONNECT TRANSMISSION AND FRONT DIFFERENTIAL ASSEMBLY 50-361
DISASSEMBLE AND ASSEMBLE FRONT DIFFERENTIAL ASSEMBLY 50-365
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 50-385
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-396
REMOVE AND INSTALL CENTER DIFFERENTIAL ASSEMBLY 50-462
DISASSEMBLE AND ASSEMBLE CENTER DIFFERENTIAL ASSEMBLY 50-469
REMOVE AND INSTALL REAR DIFFERENTIAL ASSEMBLY 50-490
DISASSEMBLE AND ASSEMBLE REAR DIFFERENTIAL ASSEMBLY 50-494
REMOVE AND INSTALL FRONT FINAL DRIVE AND BRAKE ASSEMBLY 50-508
DISASSEMBLE AND ASSEMBLE FRONT FINAL DRIVE AND BRAKE ASSEMBLY 50-511
REMOVE AND INSTALL CENTER FINAL DRIVE AND BRAKE ASSEMBLY 50-531
DISASSEMBLE AND ASSEMBLE CENTER FINAL DRIVE AND BRAKE ASSEMBLY 50-535
REMOVE AND INSTALL REAR FINAL DRIVE ASSEMBLY 50-551
DISASSEMBLE AND ASSEMBLE REAR FINAL DRIVE ASSEMBLY 50-554
REMOVE AND INSTALL CENTER AXLE ASSEMBLY 50-562
REMOVE AND INSTALL REAR AXLE ASSEMBLY 50-569
STEERING SYSTEM 50-575
DISASSEMBLE AND ASSEMBLE STEERING VALVE 50-575
DISASSEMBLE AND ASSEMBLE STEERING CYLINDER ASSEMBLY 50-585
UNDERCARRIAGE AND FRAME 50-594
REMOVE AND INSTALL FRONT SUSPENSION CYLINDER ASSEMBLY 50-594
REMOVE AND INSTALL REAR SUSPENSION CYLINDER ASSEMBLY 50-597
DISASSEMBLE AND ASSEMBLE SUSPENSION CYLINDER ASSEMBLY 50-600
REMOVE AND INSTALL EQUALIZER BAR ASSEMBLY 50-603
REMOVE AND INSTALL FRONT WHEEL ASSEMBLY 50-608
REMOVE AND INSTALL REAR(FRONT SIDE) WHEEL ASSEMBLY 50-619
REMOVE AND INSTALL REAR(BACK SIDE) WHEEL ASSEMBLY 50-620
REMOVE AND INSTALL HITCH FRAME ASSEMBLY 50-621
DISASSEMBLE AND ASSEMBLE HITCH FRAME ASSEMBLY 50-639
HYDRAULIC SYSTEM 50-646
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-646
REMOVE AND INSTALL FLOW AMPLIFIER VALVE ASSEMBLY 50-655
REMOVE AND INSTALL HOIST VALVE ASSEMBLY 50-661
DISASSEMBLE AND ASSEMBLE HOIST VALVE ASSEMBLY 50-670
DISASSEMBLE AND ASSEMBLE HOIST CYLINDER ASSEMBLY 50-674
WORK EQUIPMENT 50-683
REMOVE AND INSTALL DUMP BODY ASSEMBLY 50-683
CAB AND ITS ATTACHMENTS 50-688
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-688
INDEX 00 INDEX AND FOREWORD
00-18 HM400-5E0
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-696
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-702
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY (MANUFACTURED BY GRAMMER)50-715
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY (MANUFACTURED BY SEARS) 50-718
REMOVE AND INSTALL SEAT BELT 50-723
ELECTRICAL SYSTEM 50-725
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-725
REMOVE AND INSTALL RETARDER AND HOIST CONTROLLER ASSEMBLY 50-731
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 50-733
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-735
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-740
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-744
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-748
REMOVE AND INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 50-750
REMOVE AND INSTALL COMMUNICATION TERMINAL WIRING HARNESS 50-756
REMOVE AND INSTALL COMMUNICATION TERMINAL 50-769
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-4
ENGINE AND COOLING SYSTEM 60-10
MAINTENANCE STANDARD OF ENGINE MOUNT 60-10
MAINTENANCE STANDARD OF OUTPUT SHAFT 60-11
MAINTENANCE STANDARD OF RADIATOR FAN PUMP 60-12
MAINTENANCE STANDARD OF RADIATOR FAN MOTOR 60-14
MAINTENANCE STANDARD OF AFTERCOOLER FAN MOTOR 60-15
POWER TRAIN 60-18
MAINTENANCE STANDARD OF DRIVE SHAFT 60-18
MAINTENANCE STANDARD OF TORQUE CONVERTER AND TRANSMISSION MOUNT 60-20
MAINTENANCE STANDARD OF TORQUE CONVERTER AND PTO 60-21
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-24
MAINTENANCE STANDARD OF TRANSMISSION 60-25
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-35
MAINTENANCE STANDARD OF FORWARD AND REVERSE CLUTCH ECMV AND GEAR SPEED
CLUTCH ECMV 60-36
MAINTENANCE STANDARD OF DIFFERENTIAL LOCK CLUTCH ECMV 60-37
MAINTENANCE STANDARD OF MAIN RELIEF VALVE, TORQUE CONVERTER RELIEF VALVE,
AND MAIN FLOW SELECTOR VALVE 60-38
MAINTENANCE STANDARD OF FRONT AXLE 60-40
MAINTENANCE STANDARD OF CENTER AXLE 60-41
MAINTENANCE STANDARD OF REAR AXLE 60-42
MAINTENANCE STANDARD OF FRONT DIFFERENTIAL 60-43
MAINTENANCE STANDARD OF CENTER DIFFERENTIAL 60-44
MAINTENANCE STANDARD OF REAR DIFFERENTIAL 60-45
MAINTENANCE STANDARD OF FRONT FINAL DRIVE 60-46
MAINTENANCE STANDARD OF CENTER FINAL DRIVE 60-48
MAINTENANCE STANDARD OF REAR FINAL DRIVE 60-49
STEERING SYSTEM 60-51
MAINTENANCE STANDARD OF STEERING COLUMN 60-51
MAINTENANCE STANDARD OF STEERING CYLINDER 60-52
BRAKE SYSTEM 60-53
MAINTENANCE STANDARD OF FRONT SLACK ADJUSTER 60-53
MAINTENANCE STANDARD OF CENTER SLACK ADJUSTER 60-54
MAINTENANCE STANDARD OF FRONT BRAKE 60-55
MAINTENANCE STANDARD OF CENTER BRAKE 60-57
MAINTENANCE STANDARD OF PARKING BRAKE 60-58
UNDERCARRIAGE AND FRAME 60-60
MAINTENANCE STANDARD OF FRONT SUSPENSION 60-60
MAINTENANCE STANDARD OF CENTER AND REAR SUSPENSIONS 60-62
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-19
MAINTENANCE STANDARD OF FRONT SUSPENSION CYLINDER 60-65
MAINTENANCE STANDARD OF REAR SUSPENSION CYLINDER 60-66
MAINTENANCE STANDARD OF OSCILLATION HITCH 60-67
HYDRAULIC SYSTEM 60-69
MAINTENANCE STANDARD OF STEERING AND HOIST PUMP 60-69
MAINTENANCE STANDARD OF POWER TRAIN AND FRONT BRAKE COOLING DUPLEX PUMP,
AFTERCOOLER FAN PUMP, AND CENTER BRAKE COOLING REMOTE MOTOR DRIVE PUMP
60-72
MAINTENANCE STANDARD OF CENTER BRAKE COOLING PUMP 60-74
MAINTENANCE STANDARD OF CENTER BRAKE COOLING REMOTE PUMP 60-75
MAINTENANCE STANDARD OF CENTER BRAKE COOLING REMOTE MOTOR 60-76
MAINTENANCE STANDARD OF BRAKE CHARGE PUMP 60-79
MAINTENANCE STANDARD OF HOIST VALVE 60-80
WORK EQUIPMENT 60-82
MAINTENANCE STANDARD OF HOIST CYLINDER 60-82
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-21
AIR CONDITIONER CONTROLLER 80-25
COMPRESSOR 80-26
CONDENSER 80-27
RECEIVER DRIER 80-28
SENSORS FOR AIR CONDITIONER SYSTEM 80-29
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-30
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-32
AIR CONDITIONER SYSTEM DIAGRAM 80-34
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-35
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-37
TESTING AIR LEAKAGE (DUCT) 80-40
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-40
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-44
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-45
TEST VENT (MODE) CHANGEOVER 80-47
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-47
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-49
METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-49
TEST RELAYS 80-50
METHOD FOR TESTING RELAYS 80-50
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-53
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-56
FAILURE CODE [879AKA] 80-58
FAILURE CODE [879AKB] 80-59
FAILURE CODE [879BKA] 80-60
INDEX 00 INDEX AND FOREWORD
00-20 HM400-5E0
FAILURE CODE [879BKB] 80-62
FAILURE CODE [879CKA] 80-64
FAILURE CODE [879CKB] 80-65
FAILURE CODE [879EMC] 80-66
FAILURE CODE [879FMC] 80-67
FAILURE CODE [879GKX] 80-68
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-70
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-72
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-75
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-77
TROUBLESHOOTING USING GAUGE PRESSURE 80-79
CONNECTION OF SERVICE TOOL 80-82
METHOD FOR CONNECTING SERVICE TOOL 80-82
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-84
HANDLE COMPRESSOR OIL 80-86
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-4
HYDRAULIC CIRCUIT DIAGRAM 90-10
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-10
HYDRAULIC CIRCUIT DIAGRAM 90-15
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 90-17
ELECTRICAL CIRCUIT DIAGRAM 90-19
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-19
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(1/8) 90-23
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(2/8) 90-25
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(3/8) 90-27
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(4/8) 90-29
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(5/8) 90-31
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(6/8) 90-33
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(7/8) 90-35
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(8/8) 90-37
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (1/8) 90-39
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (2/8) 90-41
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (3/8) 90-43
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (4/8) 90-45
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (5/8) 90-47
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (6/8) 90-49
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (7/8) 90-51
00 INDEX AND FOREWORD INDEX
HM400-5E0 00-21
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (8/8) 90-53
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (1/9) 90-55
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (2/9) 90-57
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (3/9) 90-59
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (4/9) 90-61
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (5/9) 90-63
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (6/9) 90-65
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (7/9) 90-67
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (8/9) 90-69
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (9/9) 90-71
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (1/9) 90-73
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (2/9) 90-75
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (3/9) 90-77
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (4/9) 90-79
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (5/9) 90-81
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (6/9) 90-83
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (7/9) 90-85
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (8/9) 90-87
ELECTRICAL CIRCUIT DIAGRAM OF INSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (MACHINE WITH PAYLOAD METER CONTROLLER: CR720) (9/9) 90-89
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(1/8) 90-91
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(2/8) 90-93
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(3/8) 90-95
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(4/8) 90-97
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(5/8) 90-99
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(6/8) 90-101
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(7/8) 90-103
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH KOMTRAX TERMINAL)
(8/8) 90-105
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (1/8) 90-107
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (2/8) 90-109
INDEX 00 INDEX AND FOREWORD
00-22 HM400-5E0
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (3/8) 90-111
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (4/8) 90-113
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (5/8) 90-115
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (6/8) 90-117
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (7/8) 90-119
ELECTRICAL CIRCUIT DIAGRAM OF OUTSIDE OF CAB (MACHINE WITH GATEWAY FUNCTION
CONTROLLER) (8/8) 90-121
INDEX 1

DESCRIPTION:

Komatsu HM400-5E0 Articulated Dump Truck Shop Manual SEN06747-09 – PDF DOWNLOAD

SERIAL NUMBERS 20001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

IMAGES PREVIEW OF THE MANUAL: