Komatsu Hydraulic Mining Shovel PC5500 Field Assembly Manual – PDF DOWNLOAD

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Komatsu Hydraulic Mining Shovel PC5500 Field Assembly Manual – PDF DOWNLOAD

Delivery of the Excavator
The excavator is being delivered disassembled into its main components.
For assembling the excavator follow the instructions in this manual.
• Various bolts used e.g. for transport security, blanking plates etc. will be re-used during final assembly.
• Please take out small parts stored in the cab refrigerator.
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• WARNING
Refers to orders and prohibitions designed to prevent injury or extensive damage.
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Personnel entrusted with work on the machine must have read the Assembly Manual, the Operation,- Lubrication- and Maintenance Manual and in particular the section on safety before beginning work. Reading the instructions after work has begun is too late.
If there are any questions concerning the assembling procedure, contact your local Service Center.
Prior to first operation, inspect the excavator thoroughly with the Service Engineer responsible for the erection of the machine. Check all fluid levels according to the Lubrication and Maintenance Schedule.
Damages and defects caused by incorrect operation and maintenance are not covered by the manufacturers guarantee.
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• If the excavator is equipped with a fire suppression system, make sure that the system is ready for operation.
Service
For all questions related to your excavator please contact your local Service Center.
In all your written or phoned inquiries please indicate the model and serial number of your excavator.
TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel PC5500 Field Assembly Manual – PDF DOWNLOAD

Main Menu………………………………………………………………………………….. 0
Cover……………………………………………………………………………………… 1
Contents…………………………………………………………………………………… 9
1. Assembly of the Undercarriage (Z 24016a, Z 24018a) …………………………………………. 21
1.1 Assembly ………………………………………………………………………………. 21
2. Assembly of the Cable Reel Unit (Z21885) …………………………………………………… 33
3. Assembly of the Superstructure Platform onto the Undercarriage (Z21886) ……………………….. 35
4. Assembly of the Prime Drive Unit to the Superstructure Platform (Z 21887) ……………………… 37
4. a Mounting of the hydraulic access ladder (Z21136) ………………………………………….. 39
5. Assembly of the Boom Cylinders and the Stick Cylinder to the Boom (Z 21888a; Z 21941, Z 21944) …. 43
5.a. Assembly of the Boom (Z21889a) ………………………………………………………….. 45
6. Assembly of the Counterweight (Z21891b) ……………………………………………………. 47
7. Mounting of the Fuel Tank (Z 21892) or Main Switch Cabinet for Electrical Driven Unit……………. 49
8. Mounting of the Cab Base (Z 21893) ………………………………………………………… 51
9. Mounting of the Cab with Support Frame (Z 21894) …………………………………………… 53
10. Mounting of the High Pressure Hoses (Z 21896) and the Hydraulic Oil Tank (Z 21897) ……………. 55
11. Mounting of the Hydraulic Oil Cooler (Z 21895) …………………………………………….. 61
12. Mounting of the Hand Rails, Cat Walks, Steps and the Grease Barrel Crane* (Z 21901) ……………. 67
13. Mounting of Cable transfer to the Operators Cab (Z22937) …………………………………… 69
13a. Installation of Hydraulic Hoses to the Attachment and Rotary Joint ………………………….. 71
14. Checking of direction motor rotation Z 22644a ……………………………………………… 73
15. Connection of Electric Cables ……………………………………………………………. 75
16. Filling the Hydraulic System (Z25026) …………………………………………………….. 79
17. Pre-checks prior Initial Start-up ………………………………………………………… 81
17.1 General ………………………………………………………………………………. 81
17.2 Only with Electric Drive ……………………………………………………………….. 83
17.3 Initial Start up ………………………………………………………………………. 83
18. Assembly of the Stick to the Boom: Z 21890 ………………………………………………… 85
19. Mounting of the Stick Cylinders to the Stick (Z 21903) ……………………………………… 87
20. Assembly of the Bullclam Bucket to the Stick: Z 21904 ………………………………………. 89
21. Mounting of the Pin Seals (Z 21906) ………………………………………………………. 93
22. Putting the Lubrication System into operation (Z25022) ……………………………………… 95
23. Checks and Adjustments Prior Commissioning ………………………………………………… 97
Metric standard thread ……………………………………………………………………… 99
Metric fine thread ………………………………………………………………………….101

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Komatsu Hydraulic Mining Shovel PC5500 Field Assembly Manual – PDF DOWNLOAD