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SERIAL NUMBER 12105 and up
Komatsu HYDRAULIC MINING SHOVEL PC8000-6 Assembly and Transport Manual(AM12105up ) – PDF DOWNLOAD
SAFETY INFORMATION
To enable you to use this machine safely, and to prevent injury to operators, service personnel or bystanders, the
precautions and warnings included in this manual and the safety signs attached to the machine must always be
followed.
The safety information in this manual does not replace any safety rules or laws in your area.
To identify important safety messages in the manual and on the machine labels, the following signal words are
used.
The “Safety Alert Symbol” identifies important safety messages on machines, in manuals, and elsewhere. When
you see this symbol, be alert to the risk of personal injury or death. Follow the instructions in the safety message.
TABLE OF CONTENTS:
Komatsu HYDRAULIC MINING SHOVEL PC8000-6 Assembly and Transport Manual(AM12105up ) – PDF DOWNLOAD
2 SAFETY…………………………………………………………………………………………… 11
2.1 SAFETY INFORMATION…………………………………………………………………………… 12
2.2 OVERVIEW……………………………………………………………………………………. 13
2.2.1 NORMAL OPERATIONS………………………………………………………………………. 13
2.2.2 REGULAR MAINTENANCE…………………………………………………………………….. 13
2.2.3 TROUBLESHOOTING, ADJUSTMENTS AND REPAIR…………………………………………………… 13
2.2.4 ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLING, DISASSEMBLING AND TRANSPORTATION OF THE EXCAVATOR…. 13
2.3 SOUND PRESSURE LEVEL IN THE OPERATOR’S CAB……………………………………………………… 14
2.4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR…………………………………………. 15
2.4.1 UNDERSTANDING THE MACHINE……………………………………………………………….. 15
2.4.2 PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR……………………………………… 15
2.4.3 PREPARATIONS FOR SAFE OPERATION………………………………………………………….. 15
2.4.4 FIRE PREVENTION………………………………………………………………………… 17
2.4.5 PRECAUTIONS WHEN GETTING ON OR OFF THE MACHINE…………………………………………….. 19
2.4.6 BURN PREVENTION………………………………………………………………………… 21
2.4.7 PRECAUTIONS WHEN CLEANING CAB GLASS………………………………………………………. 21
2.4.8 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES………………………………………………. 22
2.4.9 ELECTROMAGNETIC COMPATIBILITY (EMC)………………………………………………………. 23
2.4.10 PRECAUTIONS AT JOBSITE…………………………………………………………………. 24
2.4.11 STARTING ENGINE……………………………………………………………………….. 29
2.4.12 OPERATION…………………………………………………………………………….. 30
2.5 PRECAUTION FOR MAINTENANCE……………………………………………………………………. 36
2.5.1 GENERAL PRECAUTIONS…………………………………………………………………….. 36
2.5.2 PRECAUTIONS FOR INSPECTION AND MAINTENANCE………………………………………………… 44
2.5.3 PRECAUTIONS WITH HIGH PRESSURE FLUID……………………………………………………… 45
2.6 ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS…………………………………. 49
2.6.1 INSPECTION OF THE HYDRAULIC SYSTEM……………………………………………………….. 49
2.6.2 TWO WORKERS ONLY WHEN THE MACHINE IS RUNNING DURING ADJUSTMENTS……………………………… 49
2.6.3 AREAS OF POTENTIAL DANGER AROUND THE EXCAVATOR…………………………………………….. 49
2.7 SPECIAL SAFETY EQUIPMENT……………………………………………………………………… 50
2.7.1 FRONT GUARD PROTECTIVE STRUCTUR ’FOPS’ FOR OPERATOR’S CAB…………………………………… 51
2.7.2 OBJECT HANDLING………………………………………………………………………… 51
2.7.3 LIGHTING………………………………………………………………………………. 51
2.7.4 WARNING BEACON…………………………………………………………………………. 51
2.7.5 SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)………………………………… 51
2.8 ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLY……………………………………………………… 59
2.8.1 WHEN ASSEMBLING THE EXCAVATOR……………………………………………………………. 59
2.8.2 WHEN DISASSEMBLING THE EXCAVATOR…………………………………………………………. 59
2.8.3 WHEN TRANSPORTING THE DISASSEMBLED EXCAVATOR………………………………………………. 60
3 GENERAL………………………………………………………………………………………….. 61
3.1 GENERAL…………………………………………………………………………………….. 62
3.1.1 DELIVERY OF THE EXCAVATOR……………………………………………………………….. 62
3.1.2 ASSEMBLING THE EXCAVATOR………………………………………………………………… 62
3.1.3 LIFTING AND TRANSPORTATION………………………………………………………………. 62
3.1.4 ELECTRICAL ENERGY………………………………………………………………………. 63
3.1.5 ELECTROMAGNETIC COMPATIBILITY (EMC)………………………………………………………. 63
3.1.6 MONITORING SYSTEM OF THE MACHINE…………………………………………………………. 63
3.2 ASSEMBLY SITE REQUIREMENTS……………………………………………………………………. 64
3.2.1 CONFIGURATION OF COMPONENTS ON ERECTION SITE (EXAMPLE)……………………………………… 64
3.2.2 REQUIRED CRANES………………………………………………………………………… 65
3.2.3 MANPOWER / ASSEMBLY TIME………………………………………………………………… 65
3.2.4 TOOLS AND EQUIPMENT FOR ASSEMBLY…………………………………………………………. 66
3.2.5 STANDARD APPLICATION TORQUE CHART………………………………………………………… 69
3.2.6 PREPARATIONS FOR ASSEMBLY……………………………………………………………….. 72
3.3 LIFTING OF THE MAIN COMPONENTS………………………………………………………………… 74
3.3.1 SAFETY PRECAUTIONS FOR LIFTING OF COMPONENTS………………………………………………. 75
3.3.2 LIFTING ATTACHMENT POINTS AND WEIGHTS…………………………………………………….. 75
3.3.3 CRAWLER SIDE FRAME WITHOUT TRACKS………………………………………………………… 75
3.3.4 CARBODY……………………………………………………………………………….. 77
3.3.5 SUPERSTRUCTURE PLATFORM…………………………………………………………………. 79
3.3.6 MACHINERY HOUSE………………………………………………………………………… 81
3.3.7 FACE SHOVEL BOOM……………………………………………………………………….. 83
3.3.8 BACKHOE BOOM…………………………………………………………………………… 85
3.3.9 COUNTERWEIGHT LIFTING FOR HORIZONTAL TRANSPORT…………………………………………….. 87
3.3.10 COUNTERWEIGHT ERECTING FOR VERTICAL TRANSPORT…………………………………………….. 89
3.3.11 COUNTERWEIGHT LIFTING FOR VERTICAL TRANSPORT……………………………………………… 91
3.3.12 FUEL TANK]……………………………………………………………………………. 93
3.3.13 CAB BASE……………………………………………………………………………… 95
3.3.14 MAIN HYDRAULIC OIL RESERVOIR……………………………………………………………. 97
3.3.15 FACE SHOVEL STICK……………………………………………………………………… 99
3.3.16 BACKHOE STICK………………………………………………………………………….101
3.3.17 FACE SHOVEL BACK WALL…………………………………………………………………..103
3.3.18 FACE SHOVEL CLAM SHELL………………………………………………………………….105
3.3.19 BACKHOE BUCKET…………………………………………………………………………107
3.3.20 BASIC DIMENSIONS……………………………………………………………………….108
3.4 GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES………………………………………….110
4 ASSEMBLY SEQUENCE………………………………………………………………………………….113
4.1 ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES……………………………………………………….114
4.1.1 ASSEMBLY SEQUENCE UNDER CONSIDERATION OF THE MACHINE’S STABILITY……………………………..115
4.1.2 STABILITY IN RELATION TO ASSEMBLY STAGE……………………………………………………116
4.2 ASSEMBLY SEQUENCE OF BACKHOE MACHINES…………………………………………………………..122
4.2.1 ASSEMBLY SEQUENCE UNDER CONSIDERATION OF THE MACHINE’S STABILITY……………………………..123
4.3 ASSEMBLY OF UNDERCARRIAGE……………………………………………………………………..124
4.3.1 ASSEMBLY OF TRACKS………………………………………………………………………125
4.3.2 ATTACH CARBODY TO SIDE FRAME……………………………………………………………..126
4.3.3 DETERMINING THE TIGHTENING TORQUE…………………………………………………………131
4.3.4 SPECIAL HYDRAULIC TORQUE WRENCH…………………………………………………………..135
4.3.5 MOUNTING OF TRAVEL GEARS AND FINAL DRIVES………………………………………………….136
4.3.6 MOUNTING OF TRAVEL GEARS WITH PROTECTION KIT……………………………………………….140
4.3.7 CLOSING THE TRACKS………………………………………………………………………142
4.3.8 CONNECT HYDRAULIC LINES TO THE TRAVEL MOTORS……………………………………………….143
4.3.9 HYDRAULIC TRACK TENSIONING SYSTEM…………………………………………………………146
4.4 MOUNTING OF THE SLEW RING……………………………………………………………………..148
4.5 MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE………………………………………………154
4.6 CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT…………………………………………………..158
4.7 ASSEMBLY OF MACHINERY HOUSE ROOF……………………………………………………………….160
4.7.1 MOUNTING OF THE EXHAUST SYSTEM……………………………………………………………161
4.7.2 MOUNTING OF THE AIR INTAKE SYSTEM…………………………………………………………164
4.7.3 MOUNTING OF COOLING SYSTEM SURGE TANKS…………………………………………………….166
4.7.4 MOUNTING OF FIRE EXTINGUISHING TANK ASSEMBLIES……………………………………………..168
4.8 MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM…………………………………………170
4.9 MOUNTING OF HYDRAULIC ACCESS LADDER…………………………………………………………….172
4.9.1 MOUNTING OF THE SWITCHING VALVE FOR EMERGENCY LOWERING OF THE ACCESS LADDER……………………174
4.10 CONNECTING ENGINE OIL RESERVE SYSTEM…………………………………………………………..178
4.11 PRE-ASSEMBLY OF FACE SHOVEL BOOM………………………………………………………………182
4.11.1 ATTACHMENT POINTS FOR SAFETY HARNESS ON BOOM………………………………………………184
4.11.2 GENERAL INSTALLATION INSTRUCTIONS FOR ATTACHMENT PINS………………………………………186
4.11.3 ATTACH BOOM CYLINDERS AND STICK CYLINDERS TO THE BOOM………………………………………188
4.11.4 PREASSEMBLY OF HOSES……………………………………………………………………191
4.12 ATTACH BOOM TO SUPERSTRUCTRE A-FRAME…………………………………………………………..194
4.12.1 INSTALLATION OF BOOM ARC HOSES…………………………………………………………..196
4.13 PRE-ASSEMBLY OF BACKHOE BOOM………………………………………………………………….198
4.13.1 ATTACHMENT POINTS FOR SAFETY HARNESS ON BOOM………………………………………………200
4.13.2 ATTACH BOOM CYLINDERS AND STICK CYLINDERS TO THE BOOM………………………………………202
4.14 ATTACH BOOM TO SUPERSTRUCTRE A-FRAME…………………………………………………………..208
4.14.1 INSTALLATION OF BOOM ARC HOSES…………………………………………………………..211
4.15 MOUNTING OF THE COUNTERWEIGHT…………………………………………………………………212
4.16 MOUNTING OF THE FUEL TANK…………………………………………………………………….214
4.16.1 INSTALLATION OF FUEL FILTERS AND FUEL LINES……………………………………………….216
4.17 MOUNTING OF THE CAB BASE……………………………………………………………………..220
4.17.1 MAKING OF ELECTRICAL CABLE CONNECTIONS……………………………………………………222
4.17.2 CONNECT HEATER HOSES AND ACTUATION HOSE OF FIRE SUPPRESSION SYSTEM…………………………..224
4.17.3 INSTALL CAB STAIR AND RAILINGS…………………………………………………………..226
4.18 ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE…………………………………………….228
4.18.1 INSTALL ORBCOMM ANTENNA…………………………………………………………………230
4.18.2 INSTALL THE EMERGENCY ESCAPE LADDER ON CAB………………………………………………..232
4.19 MOUNTING OF FRONT ROOF AND COVERING……………………………………………………………234
4.20 ATTACHING THE HYDRAULIC OIL RESERVOIR………………………………………………………….236
4.20.1 INSTALL THE COMPENSATOR BETWEEN MAIN AND SUCTION OIL RESERVOIR………………………………238
4.21 ATTACHING THE HYDRAULIC OIL COOLER…………………………………………………………….240
4.21.1 CONNECTING THE HOSE LINES TO THE COMBINED OIL COOLER FOR HYDRAULIC OIL AND PTO GEAR OIL………..242
4.21.2 INSTALL AUXILIARY HYDRAULIC OIL COOLER……………………………………………………246
4.21.3 CONNECTING THE HYDRAULIC HOSE LINES OF MAIN OIL COOLER FAN DRIVE CIRCUIT……………………..248
4.21.4 CONNECTING THE HYDRAULIC HOSE LINES OF AUXILIARY OIL COOLER CIRCUIT………………………….250
4.21.5 CONNECTING THE HYDRAULIC HOSE LINES OF AUXILIARY OIL COOLER FAN MOTORS……………………….252
4.21.6 CONNECTING THE RETURN OIL HOSE LINES OF COOLANT RADIATOR FAN MOTORS………………………….254
4.21.7 CONNECTING THE RETURN AND PRESSURE OIL HOSE LINES OF MAIN CONTROL VALVES……………………..256
4.21.8 CONNECTING THE HOSE LINES OF THE TRANSFER PUMP…………………………………………….258
4.22 ATTACHING THE HANDRAILS, CATWALKS AND STEPS…………………………………………………….260
4.23 ATTACHING THE SERVICE CRANE…………………………………………………………………..264
4.24 ATTACHING THE CENTRAL LUBRICATION UNIT…………………………………………………………266
4.24.1 CONNECTING THE HYDRAULIC LINES AND GREASE LINES……………………………………………268
4.24.2 INSTALL LUBRICATION PINIONS OF SWING CIRCLE……………………………………………….270
4.24.3 CONNECT CABLE HARNESS OF CENTRAL LUBRICATION UNIT………………………………………….272
4.24.4 CONNECTING GREASE LINES OF THE CENTRAL LUBRICATION SYSTEM…………………………………..274
4.25 CENTRAL REFILLING SYSTEM……………………………………………………………………..276
4.25.1 CONNECTING THE REFILLING LINES…………………………………………………………..277
4.26 MOUNTING CAN-NODE BOXES ON MACHINERY HOUSE ROOF…………………………………………………280
4.26.1 CONNECTING THE CABLES TO THE CAN-NODES……………………………………………………281
4.27 PRE-CHECKS PRIOR TO INITIAL START UP…………………………………………………………..282
4.28 FILLING AND BLEEDING THE HYDRAULIC SYSTEM………………………………………………………284
4.28.1 FILLING THE HYDRAULIC SYSTEM…………………………………………………………….285
4.28.2 BLEEDING THE HYDRAULIC SYSTEM……………………………………………………………286
4.29 BLEEDING GEAR PUMPS FOR PTO GEAR LUBRICATION……………………………………………………292
4.30 ASSEMBLY FACE SHOVEL ATTACHMENT……………………………………………………………….294
4.30.1 ATTACHING THE BUCKET CYLINDERS TO THE BOOM………………………………………………..295
4.30.2 ATTACHING THE STICK TO THE BOOM………………………………………………………….297
4.30.3 CONNECTING HOSE LINES TO BUCKET CYLINDERS…………………………………………………299
4.30.4 CONNECTING STICK CYLINDERS TO THE STICK…………………………………………………..300
4.31 BLEEDING THE HYDRAULIC CIRCUITS……………………………………………………………….302
4.31.1 BLEEDING THE SWING PARKING BRAKE CIRCUIT………………………………………………….303
4.31.2 BLEEDING THE TRAVEL GEAR PARKING BRAKE CIRCUIT…………………………………………….303
4.31.3 BLEEDING THE HYDRAULIC TRACK TENSIONING CIRCUIT……………………………………………305
4.31.4 BLEEDING HYDRAULIC CIRCUIT OF ACCESS LADDER……………………………………………….306
4.31.5 BLEEDING HYDRAULIC CIRCUIT OF SERVICE ARM…………………………………………………306
4.31.6 BLEEDING HYDRAULIC CIRCUIT OF ATTACHMENT CYLINDERS…………………………………………306
4.31.7 BLEEDING HYDRAULIC CIRCUIT OF SWING MOTORS………………………………………………..307
4.32 ATTACHING FACE SHOVEL TO THE STICK…………………………………………………………….308
4.32.1 ATTACHING BUCKET BACK WALL TO THE STICK…………………………………………………..309
4.32.2 CONNECTING HOSE LINES FROM STICK TO BUCKET CLAM CYLINDERS…………………………………..311
4.32.3 ATTACHING THE CLAM SHELL TO BUCKET BACK WALL………………………………………………313
4.32.4 CONNECTING GREASE LINES OF THE FACE SHOVEL ATTACHMENT………………………………………315
4.32.5 CONNECTING GREASE LINES ON THE BUCKET…………………………………………………….317
4.32.6 BLEEDING HYDRAULIC CIRCUIT OF BUCKET CLAM CYLINDERS………………………………………..317
4.33 ATTACHING THE BACKHOE STICK TO THE BOOM………………………………………………………..318
4.33.1 ATTACHING THE STICK TO THE BOOM………………………………………………………….319
4.33.2 CONNECTING HOSE LINES FROM BOOM TO BUCKET CYLINDERS………………………………………..321
4.34 BLEEDING THE HYDRAULIC CIRCUITS……………………………………………………………….322
4.34.1 BLEEDING THE SWING PARKING BRAKE CIRCUIT………………………………………………….323
4.34.2 BLEEDING THE TRAVEL GEAR PARKING BRAKE CIRCUIT…………………………………………….323
4.34.3 BLEEDING THE HYDRAULIC TRACK TENSIONING CIRCUIT……………………………………………325
4.34.4 BLEEDING HYDRAULIC CIRCUIT OF ACCESS LADDER……………………………………………….326
4.34.5 BLEEDING HYDRAULIC CIRCUIT OF SERVICE ARM…………………………………………………326
4.34.6 BLEEDING HYDRAULIC CIRCUIT OF ATTACHMENT CYLINDERS…………………………………………326
4.34.7 BLEEDING HYDRAULIC CIRCUIT OF SWING MOTORS………………………………………………..327
4.35 ATTACHING BACKHOE BUCKET TO THE STICK………………………………………………………….328
4.35.1 CONNECTING GREASE LINES OF THE BACKHOE ATTACHMENT………………………………………….333
4.36 BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS………………………………………………..334
5 FINAL CHECKS AND ADJUSTMENTS………………………………………………………………………..335
5.0.1 COMMISSIONING CHECK LIST…………………………………………………………………….337
5.0.2 ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS……………………………………………………337
5.0.3 MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE……………………………………339
5.0.4 PRESSURE COMPENSATION OF SEALED COMPONENTS…………………………………………………….339
5.1 PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE………………………………………340
5.1.1 ARRANGEMENT OF EXTINGUISHING TANKS AND EXPELLANT GAS CARTRIDGES ON MACHINERY HOUSE ROOF…………345
5.1.2 PROTRACTING ACTUATION DEVICE (PAD)………………………………………………………..346
5.1.3 TESTING AND TROUBLE SHOOTING OF THE CHECKFIRE RELEASE CIRCUIT………………………………..349
5.1.4 FIRE WIRE ROUTING IN MACHINERY HOUSE………………………………………………………351
5.1.5 INSTALL THE PROTRACTING ACTUATION DEVICE (PAD) IN THE MANUAL/AUTOMATIC ACTUATOR………………..353
5.1.6 CONTROL MODULE – LED INDICATIONS………………………………………………………….354
5.1.7 MAINTENANCE SCHEDULE…………………………………………………………………….355
5.2 COMMISSIONING OF THE AIR CONDITIONING…………………………………………………………..356
5.3 PERFORM THE PM-CLINIC PROCEDURE ACCORDING TO THE PM-CLINIC MANUAL………………………………….360
5.3.1 VISUAL INSPECTION……………………………………………………………………….361
5.3.2 TRAVELLING INSTRUCTIONS………………………………………………………………….361
5.4 HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING………………………………………..362
6 ORBCOMM INITIALIZATION……………………………………………………………………………..363
6.1 ORBCOMM TERMINAL ACTIVATION……………………………………………………………………364
6.1.1 APPLICATION FORM FOR TERMINAL ACTIVATION…………………………………………………..365
6.2 WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION……………………………………………….366
7 DISASSEMBLY OF THE MACHINE………………………………………………………………………….369
7.0.1 DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES…………………………………………………..370
7.0.2 SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE……………………………………………….371
7.0.3 DISASSEMBLY SEQUENCE OF BACKHOE MACHINES………………………………………………………372
7.0.4 SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE……………………………………………….373
7.0.5 DISPOSAL OF WASTE MATERIAL…………………………………………………………………..374
7.0.6 LIFTING AND TRANSPORTATION OF MAIN COMPONENTS………………………………………………….374
8 LIFTING AND TRANSPORTATION OF MAIN COMPONENTS…………………………………………………………375
8.1 LIFTING OF THE MAIN COMPONENTS…………………………………………………………………376
8.1.1 SAFETY PRECAUTIONS FOR LIFTING OF COMPONENTS……………………………………………….377
8.1.2 LIFTING ATTACHMENT POINTS AND WEIGHTS……………………………………………………..377
8.1.3 CRAWLER SIDE FRAME WITHOUT TRACKS…………………………………………………………377
8.1.4 CARBODY [DIESEL DRIVE]…………………………………………………………………..379
8.1.5 CARBODY [ELECTRIC DRIVE]…………………………………………………………………381
8.1.6 SUPERSTRUCTURE PLATFORM………………………………………………………………….383
8.1.7 MACHINERY HOUSE [DIESEL DRIVE]……………………………………………………………385
8.1.8 MACHINERY HOUSE [ELECTRIC DRIVE]………………………………………………………….387
8.1.9 FACE SHOVEL BOOM………………………………………………………………………..389
8.1.10 BACKHOE BOOM…………………………………………………………………………..391
8.1.11 COUNTERWEIGHT LIFTING FOR HORIZONTAL TRANSPORT…………………………………………….393
8.1.12 COUNTERWEIGHT ERECTING FOR VERTICAL TRANSPORT……………………………………………..395
8.1.13 COUNTERWEIGHT LIFTING FOR VERTICAL TRANSPORT………………………………………………397
8.1.14 FUEL TANK [DIESEL DRIVE]………………………………………………………………..399
8.1.15 HIGH VOLTAGE SWITCH CABINET [ELECTRIC DRIVE]………………………………………………401
8.1.16 CAB BASE………………………………………………………………………………403
8.1.17 MAIN HYDRAULIC OIL RESERVOIR…………………………………………………………….405
8.1.18 FACE SHOVEL STICK………………………………………………………………………407
8.1.19 BACKHOE STICK………………………………………………………………………….409
8.1.20 FACE SHOVEL BACK WALL…………………………………………………………………..411
8.1.21 FACE SHOVEL CLAM SHELL………………………………………………………………….413
8.1.22 BACKHOE BUCKET…………………………………………………………………………415
8.2 TRANSPORTATION OF THE MAIN COMPONENTS…………………………………………………………..416
8.2.1 SAFETY PRECAUTIONS FOR TRANSPORTATION OF THE MAIN COMPONENTS…………………………………416
8.2.2 TIE-DOWN OF UNPACKED EXCAVATOR TRANSPORT UNITS……………………………………………..416
8.2.3 CRAWLER TRACKS [1900 mm]…………………………………………………………………419
8.2.4 CRAWLER TRACKS [1500 mm]…………………………………………………………………421
8.2.5 CRAWLER SIDE FRAME WITHOUT TRACKS…………………………………………………………423
8.2.6 CARBODY [DIESEL DRIVE]…………………………………………………………………..425
8.2.7 CARBODY [DIESEL DRIVE]…………………………………………………………………..427
8.2.8 CARBODY [ELECTRIC DRIVE]…………………………………………………………………429
8.2.9 CARBODY [ELECTRIC DRIVE]…………………………………………………………………431
8.2.10 SUPERSTRUCTURE PLATFORM…………………………………………………………………433
8.2.11 MACHINERY HOUSE [DIESEL DRIVE]…………………………………………………………..435
8.2.12 MACHINERY HOUSE [ELECTRIC DRIVE]…………………………………………………………437
8.2.13 FACE SHOVEL BOOM……………………………………………………………………….439
8.2.14 BACKHOE BOOM…………………………………………………………………………..441
8.2.15 COUNTERWEIGHT………………………………………………………………………….443
8.2.16 FUEL TANK [DIESEL DRIVE]………………………………………………………………..445
8.2.17 HIGH VOLTAGE SWITCH CABINET [ELECTRIC DRIVE]………………………………………………447
8.2.18 CAB BASE………………………………………………………………………………449
8.2.19 MAIN HYDRAULIC OIL RESERVOIR…………………………………………………………….451
8.2.20 FACE SHOVEL STICK………………………………………………………………………453
8.2.21 BACKHOE STICK………………………………………………………………………….455
8.2.22 FACE SHOVEL BACK WALL…………………………………………………………………..457
8.2.23 FACE SHOVEL CLAM SHELL………………………………………………………………….459
8.2.24 BACKHOE BUCKET…………………………………………………………………………461
8.2.25 COMPONENTS DELIVERED IN TRANSPORT BOXES…………………………………………………..461
IMAGES PREVIEW OF THE MANUAL: