Komatsu Hydraulic Mining Shovel PC8000 Field Assembly Instruction Manual – PDF DOWNLOAD

Komatsu Hydraulic Mining Shovel PC8000 Field Assembly Instruction Manual – PDF DOWNLOAD

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Komatsu Hydraulic Mining Shovel PC8000 Field Assembly Instruction Manual – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF
Size: 5.19 MB

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Komatsu Hydraulic Mining Shovel PC8000 Field Assembly Instruction Manual – PDF DOWNLOAD

The Komatsu PC8000 Hydraulic Mining Shovel Field Assembly Instruction Manual provides detailed instructions on how to assemble the PC8000 hydraulic mining shovel in the field. The manual is intended for use by experienced technicians and engineers who have the necessary knowledge and skills to perform the procedures described in the manual.

• The manual covers various topics such as safety information, assembly procedures, and troubleshooting tips. It provides detailed information on the machine’s components, such as the engine, hydraulic system, electrical system, and undercarriage components. The manual also includes a list of recommended tools and spare parts, as well as detailed specifications for the machine.
• The manual provides step-by-step instructions for assembly procedures, along with diagrams and illustrations to help technicians and engineers understand the procedures. By following the procedures in the manual, technicians and engineers can ensure that the mining shovel is assembled correctly and is operating safely and efficiently.
• It is important to follow the instructions and procedures outlined in the manual to ensure the safe and proper assembly of the mining shovel. The manual provides information on how to assemble the machine, as well as how to perform any necessary adjustments to ensure that the machine is operating correctly. By following the procedures in the manual, technicians and engineers can ensure that the mining shovel is assembled correctly and is operating safely and efficiently.
• In summary, the Komatsu PC8000 Hydraulic Mining Shovel Field Assembly Instruction Manual provides valuable information for the assembly of the PC8000 hydraulic mining shovel. The manual is essential for experienced technicians and engineers who are responsible for assembling the machine. By following the procedures in the manual, technicians and engineers can ensure that the mining shovel is assembled correctly and is operating safely and efficiently.

TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel PC8000 Field Assembly Instruction Manual – PDF DOWNLOAD

MAIN MENU………………………………………………………………………….. 0
COVER……………………………………………………………………………… 1
CONTENTS…………………………………………………………………………… 9
1. Mounting of Crawler Segments to the Side Frames: Z22917………………………………. 23
2. Assembly of Undercarriage: Z22918………………………………………………….. 25
3. Assembly of Cable Reel Unit: Z22919………………………………………………… 27
4. Mounting of Final Drives: Z22921…………………………………………………… 31
5. Electric drive only: Mounting of auxiliary weight at the undercarriage: Z22993…………. 33
6. Mounting of Slew Ring underneath the Superstructure Platform: Z22922…………………… 35
7. Assembly of the Superstructure Platform onto the Undercarriage: Z22923…………………. 37
7.1 Rotary Distributor Z22924………………………………………………………… 39
8. Assembly of the Prime Drive Unit to the Superstructure Platform: Z22925 / Z22926……….. 43
8.1 Overview Drive unit……………………………………………………………… 45
8.2 Electric drive: Direction of motor rotation; mounting the coupling…………………… 47
9. Preassembly Boom- and Stick Cylinders to the Boom: Z22932…………………………….. 49
9.1 Preassembly Boom- and Stick Cylinders to the Boom (Backhoe attachment) : Z23007; Z23008…. 51
10. Mounting of Boom Z22933………………………………………………………….. 53
11. Mounting of Counterweight: Z22934A………………………………………………… 55
12. Mounting the Fuel Tank: Z22935 or Main Switch Cabinet for electric Driven Unit…………. 57
13. Mounting of Cab Support Z22936……………………………………………………. 59
13.1 Mounting of Cable transfer Z22937………………………………………………… 61
13.2 Mounting of front cover…………………………………………………………. 63
14. Mounting of Operator’s Cab Z22938; Z22939………………………………………….. 67
14.1 Mounting of the Cab air cleaner (Cab support to Cab) Z22940…………………………. 69
15. Mounting of Hydraulic Oil Tank Z22941……………………………………………… 71
16. Mounting of Hydraulic Oil Coolers Z22942; Z22943……………………………………. 75
17. Mounting Hand Rails, Cat Walks, Steps, Stairs and Ladders: Z22944; Z22945…………….. 79
18. Install the hydraulic access ladder Z22946…………………………………………. 81
19. Installation of Muffler assy, and Cover: Z22928…………………………………….. 83
20. Installation of Air Filters: Z22929 – Z22931……………………………………….. 89
21. Installation of Lubrication Station and auxiliary Crane Z22947; Z22948………………… 93
22. Connection of cable harnesses to the X – boards…………………………………….. 95
23. Installation of Hose connections on Hydr. Tank and Hydr. Oil Coolers: Z22949; Z22950……103
23.1 Installation of Hose connections on Auxiliary Hydraulic Oil Cooler (Z22951 and Z22952)….107
24. Installation of HP- Hoses in between HP – Filters and Main Valve Blocks: Z22953………..109
25. Mounting of Bucket Cylinders : Z22954; Z22955……………………………………….113
26. Mounting of Stick: Z22956…………………………………………………………115
26.1 Mounting of Stick: Z22989 (Backhoe attachment)……………………………………..117
27. Installation of Hose connections to the boom: Z22957; Z22958………………………….121
28. Filling up hydraulic tank Z22959…………………………………………………..123
28.1 Filling up fuel tank…………………………………………………………….125
29. Pre-checks for initial Start-up……………………………………………………127
30. Mounting of Stick Cylinders to the Stick: Z22961…………………………………….131
31. Mounting of the Pin Seals…………………………………………………………133
31.1 Mounting of the Pin Seals………………………………………………………..135
32. Assembly of Bullclam Bucket to the Stick (Z21876; Z22962)…………………………….141
32.1 Assembly of Backhoe to the Stick (Z23005)………………………………………….145
33. Assembling and testing the Fire Detection, Actuation and Suppression System…………….147
34. Checks and Adjustments Prior to Commissioning……………………………………….153