Komatsu Hydraulic Mining Shovel PC8000E-6 Assembly And Transport Manual – PDF DOWNLOAD

Komatsu Hydraulic Mining Shovel PC8000E-6 Assembly And Transport Manual – PDF DOWNLOAD

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Komatsu Hydraulic Mining Shovel PC8000E-6 Assembly And Transport Manual – PDF DOWNLOAD

SAFETY INFORMATION
To enable you to use this machine safely, and to prevent injury to operators, service personnel or bystanders, the
precautions and warnings included in this manual and the safety signs attached to the machine must always be
followed.
The safety information in this manual does not replace any safety rules or laws in your area.
To identify important safety messages in the manual and on the machine labels, the following signal words are
used.
The “Safety Alert Symbol” identifies important safety messages on machines, in manuals, and elsewhere. When
you see this symbol, be alert to the risk of personal injury or death. Follow the instructions in the safety message.
TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel PC8000E-6 Assembly And Transport Manual – PDF DOWNLOAD

2 SAFETY…………………………………………………………………………………………… 11
2.1 SAFETY INFORMATION…………………………………………………………………………… 12
2.2 OVERVIEW……………………………………………………………………………………. 13
2.2.1 NORMAL OPERATIONS………………………………………………………………………. 13
2.2.2 REGULAR MAINTENANCE…………………………………………………………………….. 13
2.2.3 TROUBLESHOOTING, ADJUSTMENTS AND REPAIR…………………………………………………… 13
2.2.4 ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLING, DISASSEMBLING AND TRANSPORTATION OF THE EXCAVATOR…. 13
2.3 SOUND PRESSURE LEVEL IN THE OPERATOR’S CAB……………………………………………………… 14
2.4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR…………………………………………. 15
2.4.1 UNDERSTANDING THE MACHINE……………………………………………………………….. 15
2.4.2 PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR……………………………………… 15
2.4.3 PREPARATIONS FOR SAFE OPERATION………………………………………………………….. 15
2.4.4 FIRE PREVENTION………………………………………………………………………… 17
2.4.5 PRECAUTIONS WHEN GETTING ON OR OFF THE MACHINE…………………………………………….. 19
2.4.6 BURN PREVENTION………………………………………………………………………… 21
2.4.7 PRECAUTIONS WHEN CLEANING CAB GLASS………………………………………………………. 21
2.4.8 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES………………………………………………. 22
2.4.9 ELECTROMAGNETIC COMPATIBILITY (EMC)………………………………………………………. 23
2.4.10 PRECAUTIONS AT JOBSITE…………………………………………………………………. 24
2.4.11 STARTING ENGINE……………………………………………………………………….. 29
2.4.12 OPERATION…………………………………………………………………………….. 30
2.5 PRECAUTION FOR MAINTENANCE……………………………………………………………………. 36
2.5.1 GENERAL PRECAUTIONS…………………………………………………………………….. 36
2.5.2 PRECAUTIONS FOR INSPECTION AND MAINTENANCE………………………………………………… 44
2.5.3 PRECAUTIONS WITH HIGH PRESSURE FLUID……………………………………………………… 45
2.6 ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS…………………………………. 49
2.6.1 INSPECTION OF THE HYDRAULIC SYSTEM……………………………………………………….. 49
2.6.2 TWO WORKERS ONLY WHEN THE MACHINE IS RUNNING DURING ADJUSTMENTS……………………………… 49
2.6.3 AREAS OF POTENTIAL DANGER AROUND THE EXCAVATOR…………………………………………….. 49
2.7 SPECIAL SAFETY EQUIPMENT……………………………………………………………………… 50
2.7.1 FRONT GUARD PROTECTIVE STRUCTUR ’FOPS’ FOR OPERATOR’S CAB…………………………………… 51
2.7.2 OBJECT HANDLING………………………………………………………………………… 51
2.7.3 LIGHTING………………………………………………………………………………. 51
2.7.4 WARNING BEACON…………………………………………………………………………. 51
2.7.5 SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)………………………………… 51
2.8 ADDITIONAL SAFETY PRECAUTIONS…………………………………………………………………. 59
2.8.1 WHEN ASSEMBLING THE EXCAVATOR……………………………………………………………. 59
2.8.2 WHEN DISASSEMBLING THE EXCAVATOR…………………………………………………………. 59
2.8.3 WHEN TRANSPORTING THE DISASSEMBLED EXCAVATOR………………………………………………. 60
3 GENERAL………………………………………………………………………………………….. 61
3.1 GENERAL…………………………………………………………………………………….. 62
3.1.1 DELIVERY OF THE EXCAVATOR……………………………………………………………….. 62
3.1.2 ASSEMBLING THE EXCAVATOR………………………………………………………………… 62
3.1.3 LIFTING AND TRANSPORTATION………………………………………………………………. 62
3.1.4 ELECTRICAL ENERGY………………………………………………………………………. 63
3.1.5 ELECTROMAGNETIC COMPATIBILITY (EMC)………………………………………………………. 63
3.1.6 MONITORING SYSTEM OF THE MACHINE…………………………………………………………. 63
3.2 ASSEMBLY SITE REQUIREMENTS……………………………………………………………………. 64
3.2.1 CONFIGURATION OF COMPONENTS ON ERECTION SITE (EXAMPLE)……………………………………… 64
3.2.2 REQUIRED CRANES………………………………………………………………………… 65
3.2.3 MANPOWER / ASSEMBLY TIME………………………………………………………………… 65
3.2.4 TOOLS AND EQUIPMENT FOR ASSEMBLY…………………………………………………………. 66
3.2.5 STANDARD APPLICATION TORQUE CHART………………………………………………………… 69
3.2.6 PREPARATIONS FOR ASSEMBLY……………………………………………………………….. 72
3.3 LIFTING OF THE MAIN COMPONENTS………………………………………………………………… 74
3.3.1 SAFETY PRECAUTIONS FOR LIFTING OF COMPONENTS………………………………………………. 75
3.3.2 LIFTING ATTACHMENT POINTS AND WEIGHTS…………………………………………………….. 75
3.3.3 CRAWLER SIDE FRAME WITHOUT TRACKS………………………………………………………… 75
3.3.4 CARBODY……………………………………………………………………………….. 77
3.3.5 SUPERSTRUCTURE PLATFORM…………………………………………………………………. 79
3.3.6 MACHINERY HOUSE………………………………………………………………………… 81
3.3.7 FACE SHOVEL BOOM……………………………………………………………………….. 83
3.3.8 BACKHOE BOOM…………………………………………………………………………… 85
3.3.9 COUNTERWEIGHT LIFTING FOR HORIZONTAL TRANSPORT…………………………………………….. 87
3.3.10 COUNTERWEIGHT ERECTING FOR VERTICAL TRANSPORT…………………………………………….. 89
3.3.11 COUNTERWEIGHT LIFTING FOR VERTICAL TRANSPORT……………………………………………… 91
3.3.12 HIGH VOLTAGE SWITCH CABINET…………………………………………………………….. 93
3.3.13 CAB BASE……………………………………………………………………………… 95
3.3.14 MAIN HYDRAULIC OIL RESERVOIR……………………………………………………………. 97
3.3.15 FACE SHOVEL STICK……………………………………………………………………… 99
3.3.16 BACKHOE STICK………………………………………………………………………….101
3.3.17 FACE SHOVEL BACK WALL…………………………………………………………………..103
3.3.18 FACE SHOVEL CLAM SHELL………………………………………………………………….105
3.3.19 BACKHOE BUCKET…………………………………………………………………………107
3.3.20 BASIC DIMENSIONS……………………………………………………………………….108
3.4 GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES………………………………………….110
4 ASSEMBLY SEQUENCE………………………………………………………………………………….113
4.1 ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES……………………………………………………….114
4.1.1 ASSEMBLY SEQUENCE UNDER CONSIDERATION OF THE MACHINE’S STABILITY……………………………..115
4.1.2 STABILITY IN RELATION TO ASSEMBLY STAGE……………………………………………………116
4.2 ASSEMBLY SEQUENCE OF BACKHOE MACHINES…………………………………………………………..122
4.2.1 ASSEMBLY SEQUENCE UNDER CONSIDERATION OF THE MACHINE’S STABILITY……………………………..123
4.3 ASSEMBLY OF UNDERCARRIAGE……………………………………………………………………..124
4.3.1 ASSEMBLY OF TRACKS………………………………………………………………………125
4.3.2 ATTACH CARBODY TO SIDE FRAME……………………………………………………………..126
4.3.3 DETERMINING THE TIGHTENING TORQUE…………………………………………………………131
4.3.4 SPECIAL HYDRAULIC TORQUE WRENCH…………………………………………………………..135
4.3.5 MOUNTING OF TRAVEL GEARS AND FINAL DRIVES………………………………………………….136
4.3.6 MOUNTING OF TRAVEL GEARS WITH PROTECTION KIT……………………………………………….140
4.3.7 CLOSING THE TRACKS………………………………………………………………………142
4.3.8 CONNECT HYDRAULIC LINES TO THE TRAVEL MOTORS……………………………………………….143
4.3.9 HYDRAULIC TRACK TENSIONING SYSTEM…………………………………………………………146
4.4 MOUNTING OF THE CABLE DRUM…………………………………………………………………….148
4.5 MOUNTING OF THE CABLE GUIDE……………………………………………………………………150
4.6 MOUNTING OF THE SWING CIRCLE…………………………………………………………………..152
4.7 MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE………………………………………………158
4.7.1 CONNECT GREASE LINES TO THE ROTARY JOINT…………………………………………………..165
4.7.2 INSTALLATION OF SLEW ANGLE WARNING SYSTEM………………………………………………….166
4.8 CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT…………………………………………………..172
4.9 MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM…………………………………………174
4.10 MOUNTING OF THE REAR ACCESS LADDER…………………………………………………………….176
4.10.1 MOUNTING OF THE SWITCHING VALVE FOR EMERGENCY LOWERING OF THE ACCESS LADDER…………………..178
4.11 MOUNTING OF THE LATERAL ACCESS LADDER………………………………………………………….182
4.12 PRE-ASSEMBLY OF FACE SHOVEL BOOM………………………………………………………………186
4.12.1 ATTACHMENT POINTS FOR SAFETY HARNESS ON BOOM………………………………………………188
4.12.2 GENERAL INSTALLATION INSTRUCTIONS FOR ATTACHMENT PINS………………………………………190
4.12.3 ATTACH BOOM CYLINDERS AND STICK CYLINDERS TO THE BOOM………………………………………192
4.12.4 PREASSEMBLY OF HOSES……………………………………………………………………195
4.13 ATTACH BOOM TO SUPERSTRUCTRE A-FRAME…………………………………………………………..198
4.13.1 INSTALLATION OF BOOM ARC HOSES…………………………………………………………..200
4.14 PRE-ASSEMBLY OF BACKHOE BOOM………………………………………………………………….202
4.14.1 ATTACHMENT POINTS FOR SAFETY HARNESS ON BOOM………………………………………………204
4.14.2 ATTACH BOOM CYLINDERS AND STICK CYLINDERS TO THE BOOM………………………………………206
4.14.3 ATTACH BOOM TO SUPERSTRUCTRE A-FRAME……………………………………………………..212
4.14.4 INSTALLATION OF BOOM ARC HOSES…………………………………………………………..215
4.15 MOUNTING OF THE COUNTERWEIGHT…………………………………………………………………216
4.16 MOUNTING OF THE HIGH VOLTAGE CABINET…………………………………………………………..218
4.17 HIGH VOLTAGE INTERLOCK SAFETY SWITCHES…………………………………………………………220
4.17.1 HIGH VOLTAGE INTERLOCK SAFETY SWITCHES ON CABLE DRUM……………………………………….221
4.17.2 HIGH VOLTAGE INTERLOCK SAFETY SWITCHES ON CABLE GUIDE………………………………………223
4.18 CONNECT HIGH VOLTAGE CABLES AND CONTROL CABLES ON MACHINES WITH CABLE DRUM…………………………224
4.19 CONNECT HIGH VOLTAGE CABLES ON MACHINES WITH CABLE GUIDE…………………………………………228
4.20 MOUNTING OF THE CAB BASE……………………………………………………………………..230
4.20.1 CABLE CONNECTIONS ON CAB BASE BOTTOM……………………………………………………..232
4.20.2 CONNECT THE FIRE SUPPRESSION SYSTEM PIPING BETWEEN CAB BASE AND HIGH VOLTAGE CABINET…………..236
4.20.3 INSTALL CAB STAIR AND RAILINGS…………………………………………………………..238
4.21 ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE…………………………………………….240
4.21.1 CABLE CONNECTIONS ON CAB BASE ROOF……………………………………………………….242
4.21.2 CONNECTING THE AIR CONDITIONER HOSES OF THE CAB……………………………………………244
4.21.3 INSTALL ORBCOMM ANTENNA…………………………………………………………………246
4.21.4 INSTALL THE EMERGENCY ESCAPE LADDER ON CAB………………………………………………..248
4.22 MOUNTING OF FRONT ROOF AND COVERING……………………………………………………………250
4.23 ATTACHING THE HYDRAULIC OIL RESERVOIR………………………………………………………….252
4.23.1 INSTALL THE COMPENSATOR BETWEEN MAIN AND SUCTION OIL RESERVOIR………………………………254
4.24 ATTACHING THE HYDRAULIC OIL COOLER…………………………………………………………….256
4.24.1 CONNECTING THE HOSE LINES TO THE COMBINED OIL COOLER FOR HYDRAULIC OIL AND PTO GEAR OIL………..258
4.24.2 INSTALL AUXILIARY HYDRAULIC OIL COOLER……………………………………………………262
4.24.3 CONNECTING THE HYDRAULIC HOSE LINES OF MAIN OIL COOLER FAN DRIVE CIRCUIT……………………..264
4.24.4 CONNECTING THE HYDRAULIC HOSE LINES OF AUXILIARY OIL COOLER CIRCUIT………………………….266
4.24.5 CONNECTING THE HYDRAULIC HOSE LINES OF AUXILIARY OIL COOLER FAN MOTORS……………………….268
4.24.6 CONNECTING THE RETURN AND PRESSURE OIL HOSE LINES OF MAIN CONTROL VALVES……………………..270
4.24.7 CONNECTING THE HOSE LINES OF THE TRANSFER PUMP…………………………………………….272
4.25 ATTACHING THE HANDRAILS, CATWALKS AND STEPS…………………………………………………….274
4.26 ATTACHING THE CENTRAL LUBRICATION UNIT…………………………………………………………278
4.26.1 CONNECTING THE HYDRAULIC LINES AND GREASE LINES……………………………………………280
4.26.2 INSTALL LUBRICATION PINIONS OF SWING CIRCLE……………………………………………….282
4.26.3 CONNECT CABLE HARNESS OF CENTRAL LUBRICATION UNIT………………………………………….284
4.26.4 CONNECTING GREASE LINES OF THE CENTRAL LUBRICATION SYSTEM…………………………………..286
4.27 CENTRAL REFILLING SYSTEM……………………………………………………………………..288
4.27.1 CONNECTING THE REFILLING LINES…………………………………………………………..289
4.28 MOUNTING CAN-NODE BOXES ON MACHINERY HOUSE ROOF…………………………………………………292
4.28.1 CONNECTING THE CABLES TO THE CAN-NODES……………………………………………………293
4.29 ATTACHING THE SERVICE CRANE (IF SO EQUIPPED)……………………………………………………294
4.29.1 ELECTRO-HYDRAULIC VERSION……………………………………………………………….295
4.29.2 ELECTROMECHANIC VERSION…………………………………………………………………297
4.30 PRE-CHECKS PRIOR TO INITIAL START UP…………………………………………………………..298
4.31 HIGH VOLTAGE INTERLOCK SYSTEM…………………………………………………………………300
4.31.1 APPLYING HIGH VOLTAGE CURRENT ON MACHINES WITH CABLE DRUM…………………………………..301
4.31.2 APPLYING HIGH VOLTAGE CURRENT ON MACHINES WITH CABLE GUIDE………………………………….304
4.32 CHECKING DIRECTION OF MOTOR ROTATION…………………………………………………………..308
4.33 CHECK AND ADJUST ALIGNMENT OF MAIN MOTORS………………………………………………………310
4.33.1 ALIGNMENT TOLERANCES……………………………………………………………………317
4.33.2 SHIM SETS……………………………………………………………………………..317
4.33.3 RECOMMENDED TOOLS FOR MOTOR ALIGNMENT…………………………………………………….319
4.34 FILLING AND BLEEDING THE HYDRAULIC SYSTEM………………………………………………………320
4.34.1 FILLING THE HYDRAULIC SYSTEM…………………………………………………………….321
4.34.2 BLEEDING THE HYDRAULIC SYSTEM……………………………………………………………322
4.35 BLEEDING GEAR PUMPS FOR PTO GEAR LUBRICATION……………………………………………………328
4.36 ASSEMBLY FACE SHOVEL ATTACHMENT……………………………………………………………….330
4.36.1 ATTACHING THE BUCKET CYLINDERS TO THE BOOM………………………………………………..331
4.36.2 ATTACHING THE STICK TO THE BOOM………………………………………………………….333
4.36.3 CONNECTING HOSE LINES TO BUCKET CYLINDERS…………………………………………………335
4.36.4 CONNECTING STICK CYLINDERS TO THE STICK…………………………………………………..336
4.37 BLEEDING THE HYDRAULIC CIRCUITS……………………………………………………………….338
4.37.1 BLEEDING THE SWING PARKING BRAKE CIRCUIT………………………………………………….339
4.37.2 BLEEDING THE TRAVEL GEAR PARKING BRAKE CIRCUIT…………………………………………….339
4.37.3 BLEEDING THE HYDRAULIC TRACK TENSIONING CIRCUIT……………………………………………341
4.37.4 BLEEDING HYDRAULIC CIRCUIT OF ACCESS LADDER……………………………………………….342
4.37.5 BLEEDING HYDRAULIC CIRCUIT OF SERVICE ARM…………………………………………………342
4.37.6 BLEEDING HYDRAULIC CIRCUIT OF ATTACHMENT CYLINDERS…………………………………………342
4.37.7 BLEEDING HYDRAULIC CIRCUIT OF SWING MOTORS………………………………………………..343
4.38 ATTACHING FACE SHOVEL TO THE STICK…………………………………………………………….344
4.38.1 ATTACHING BUCKET BACK WALL TO THE STICK…………………………………………………..345
4.38.2 CONNECTING HOSE LINES FROM STICK TO BUCKET CLAM CYLINDERS…………………………………..347
4.38.3 ATTACHING THE CLAM SHELL TO BUCKET BACK WALL………………………………………………349
4.38.4 CONNECTING GREASE LINES OF THE FACE SHOVEL ATTACHMENT………………………………………351
4.38.5 CONNECTING GREASE LINES ON THE BUCKET…………………………………………………….353
4.38.6 BLEEDING HYDRAULIC CIRCUIT OF BUCKET CLAM CYLINDERS………………………………………..353
4.39 ATTACHING THE BACKHOE STICK TO THE BOOM………………………………………………………..354
4.39.1 ATTACHING THE STICK TO THE BOOM………………………………………………………….355
4.39.2 CONNECTING HOSE LINES FROM BOOM TO BUCKET CYLINDERS………………………………………..357
4.40 BLEEDING THE HYDRAULIC CIRCUITS……………………………………………………………….358
4.40.1 BLEEDING THE SWING PARKING BRAKE CIRCUIT………………………………………………….359
4.40.2 BLEEDING THE TRAVEL GEAR PARKING BRAKE CIRCUIT…………………………………………….359
4.40.3 BLEEDING THE HYDRAULIC TRACK TENSIONING CIRCUIT……………………………………………361
4.40.4 BLEEDING HYDRAULIC CIRCUIT OF ACCESS LADDER……………………………………………….362
4.40.5 BLEEDING HYDRAULIC CIRCUIT OF SERVICE ARM…………………………………………………362
4.40.6 BLEEDING HYDRAULIC CIRCUIT OF ATTACHMENT CYLINDERS…………………………………………362
4.40.7 BLEEDING HYDRAULIC CIRCUIT OF SWING MOTORS………………………………………………..363
4.41 ATTACHING BACKHOE BUCKET TO THE STICK………………………………………………………….364
4.41.1 CONNECTING GREASE LINES OF THE BACKHOE ATTACHMENT………………………………………….369
4.42 BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS………………………………………………..370
5 FINAL CHECKS AND ADJUSTMENTS………………………………………………………………………..371
5.0.1 COMMISSIONING CHECK LIST…………………………………………………………………….373
5.0.2 ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS……………………………………………………373
5.0.3 MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE……………………………………375
5.0.4 PRESSURE COMPENSATION OF SEALED COMPONENTS…………………………………………………….375
5.1 FINAL ADJUSTMENT OF SLEW ANGLE WARNING SYSTEM……………………………………………………376
5.2 PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE………………………………………378
5.2.1 CONNECTING THE FIRE SUPPRESSION SYSTEM HOSE TO THE CARBON DIOXIDE CYLINDER…………………….383
5.2.2 ELECTRIC FIRE DETECTION AND ACTUATION SYSTEM……………………………………………….385
5.2.3 PROTRACTING ACTUATION DEVICE (PAD)………………………………………………………..388
5.2.4 TESTING AND TROUBLE SHOOTING OF THE CHECKFIRE RELEASE CIRCUIT………………………………..391
5.2.5 INSTALL THE PROTRACTING ACTUATION DEVICE (PAD) IN THE MANUAL/AUTOMATIC ACTUATOR………………..401
5.2.6 CONTROL MODULE – LED INDICATIONS………………………………………………………….402
5.2.7 MAINTENANCE SCHEDULE OF THE CO2 SYSTEM…………………………………………………….403
5.3 COMMISSIONING OF THE AIR CONDITIONING…………………………………………………………..404
5.3.1 AIR CONDITIONING FOR OPERATOR’S CAB……………………………………………………….407
5.3.2 AIR CONDITIONING FOR MEDIUM AND HIGH VOLTAGE SWITCH CABINETS…………………………………409
5.4 PERFORM THE PM-CLINIC PROCEDURE ACCORDING TO THE PM-CLINIC MANUAL………………………………….415
5.4.1 VISUAL INSPECTION……………………………………………………………………….416
5.4.2 TRAVELLING INSTRUCTIONS………………………………………………………………….416
5.5 HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING………………………………………..417
6 ORBCOMM INITIALIZATION……………………………………………………………………………..419
6.1 ORBCOMM TERMINAL ACTIVATION……………………………………………………………………420
6.1.1 APPLICATION FORM FOR TERMINAL ACTIVATION…………………………………………………..421
6.2 WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION……………………………………………….422
7 DISASSEMBLY OF THE MACHINE………………………………………………………………………….425
7.1 SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE…………………………………………………427
7.2 GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE DRUM………………………….429
7.3 GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE GUIDE…………………………436
7.3.1 DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES……………………………………………….444
7.3.2 DISASSEMBLY SEQUENCE OF BACKHOE MACHINES…………………………………………………..446
7.3.3 DISPOSAL OF WASTE MATERIAL……………………………………………………………….448
7.3.4 LIFTING AND TRANSPORTATION OF MAIN COMPONENTS………………………………………………448
8 LIFTING AND TRANSPORTATION OF MAIN COMPONENTS…………………………………………………………449
8.1 LIFTING OF THE MAIN COMPONENTS…………………………………………………………………450
8.1.1 SAFETY PRECAUTIONS FOR LIFTING OF COMPONENTS……………………………………………….451
8.1.2 LIFTING ATTACHMENT POINTS AND WEIGHTS……………………………………………………..451
8.1.3 CRAWLER SIDE FRAME WITHOUT TRACKS…………………………………………………………451
8.1.4 CARBODY [DIESEL DRIVE]…………………………………………………………………..453
8.1.5 CARBODY [ELECTRIC DRIVE]…………………………………………………………………455
8.1.6 SUPERSTRUCTURE PLATFORM………………………………………………………………….457
8.1.7 MACHINERY HOUSE [DIESEL DRIVE]……………………………………………………………459
8.1.8 MACHINERY HOUSE [ELECTRIC DRIVE]………………………………………………………….461
8.1.9 FACE SHOVEL BOOM………………………………………………………………………..463
8.1.10 BACKHOE BOOM…………………………………………………………………………..465
8.1.11 COUNTERWEIGHT LIFTING FOR HORIZONTAL TRANSPORT…………………………………………….467
8.1.12 COUNTERWEIGHT ERECTING FOR VERTICAL TRANSPORT……………………………………………..469
8.1.13 COUNTERWEIGHT LIFTING FOR VERTICAL TRANSPORT………………………………………………471
8.1.14 FUEL TANK [DIESEL DRIVE]………………………………………………………………..473
8.1.15 HIGH VOLTAGE SWITCH CABINET [ELECTRIC DRIVE]………………………………………………475
8.1.16 CAB BASE………………………………………………………………………………477
8.1.17 MAIN HYDRAULIC OIL RESERVOIR…………………………………………………………….479
8.1.18 FACE SHOVEL STICK………………………………………………………………………481
8.1.19 BACKHOE STICK………………………………………………………………………….483
8.1.20 FACE SHOVEL BACK WALL…………………………………………………………………..485
8.1.21 FACE SHOVEL CLAM SHELL………………………………………………………………….487
8.1.22 BACKHOE BUCKET…………………………………………………………………………489
8.2 TRANSPORTATION OF THE MAIN COMPONENTS…………………………………………………………..490
8.2.1 SAFETY PRECAUTIONS FOR TRANSPORTATION OF THE MAIN COMPONENTS…………………………………490
8.2.2 TIE-DOWN OF UNPACKED EXCAVATOR TRANSPORT UNITS……………………………………………..490
8.2.3 CRAWLER TRACKS [1900 mm]…………………………………………………………………493
8.2.4 CRAWLER TRACKS [1500 mm]…………………………………………………………………495
8.2.5 CRAWLER SIDE FRAME WITHOUT TRACKS…………………………………………………………497
8.2.6 CARBODY [DIESEL DRIVE]…………………………………………………………………..499
8.2.7 CARBODY [DIESEL DRIVE]…………………………………………………………………..501
8.2.8 CARBODY [ELECTRIC DRIVE]…………………………………………………………………503
8.2.9 CARBODY [ELECTRIC DRIVE]…………………………………………………………………505
8.2.10 SUPERSTRUCTURE PLATFORM…………………………………………………………………507
8.2.11 MACHINERY HOUSE [DIESEL DRIVE]…………………………………………………………..509
8.2.12 MACHINERY HOUSE [ELECTRIC DRIVE]…………………………………………………………511
8.2.13 FACE SHOVEL BOOM……………………………………………………………………….513
8.2.14 BACKHOE BOOM…………………………………………………………………………..515
8.2.15 COUNTERWEIGHT………………………………………………………………………….517
8.2.16 FUEL TANK [DIESEL DRIVE]………………………………………………………………..519
8.2.17 HIGH VOLTAGE SWITCH CABINET [ELECTRIC DRIVE]………………………………………………521
8.2.18 CAB BASE………………………………………………………………………………523
8.2.19 MAIN HYDRAULIC OIL RESERVOIR…………………………………………………………….525
8.2.20 FACE SHOVEL STICK………………………………………………………………………527
8.2.21 BACKHOE STICK………………………………………………………………………….529
8.2.22 FACE SHOVEL BACK WALL…………………………………………………………………..531
8.2.23 FACE SHOVEL CLAM SHELL………………………………………………………………….533
8.2.24 BACKHOE BUCKET…………………………………………………………………………535
8.2.25 COMPONENTS DELIVERED IN TRANSPORT BOXES…………………………………………………..535

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