Komatsu Payload Meter II Operation & Maintenance Manual PDF DOWNLOAD

Komatsu Payload Meter II Operation & Maintenance Manual

Description:

• Komatsu Payload Meter II Operation & Maintenance Manual
• PUBILCATION NO:CEAM006301

This material is proprietary to Komatsu Mining Systems, Inc. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu Mining Systems, Inc. It is the policy of the Company to improve products whenever it is possible and practical to do so. The Company reserves the right to make changes or add improvements at any time without incurring any obligation to install such changes on products sold previously. Because of continuous research and development, periodic revisions may be made to this publication. Customers should contact their local distributor for information on the latest revision.

Table Of Contents:

• Komatsu Payload Meter II Operation & Maintenance Manual
• PUBILCATION NO:CEAM006301

MAIN MENU.................................................... 0
COVER........................................................ 1
CONTENTS..................................................... 3
GENERAL INFORMATION.......................................... 6
LIGHTS, SWITCHES, AND COMPONENTS............................. 7
TIPS FOR OPERATION........................................... 8
EXTERNAL DISPLAY LIGHTS...................................... 8
THEORY OF OPERATION.......................................... 9
	BASIC DESCRIPTION........................................ 9
	INCLINOMETER............................................. 9
	LINKAGE FACTOR........................................... 9
	GAIN FACTOR..............................................10
	BRAKE LOCK...............................................10
	SOURCES OF ERROR.........................................10
	TYPICAL DATA FROM SERVICE CHECK MODE.....................10
	EXAMPLE CALCULATION OF PAYLOAD...........................11
	VIEWING PAYLOAD CALCULATION INPUTS.......................11
	CHECKING THE GAIN........................................12
	ADJUSTING THE GAIN.......................................12
TYPES OF DATA STORED.........................................13
	CYCLE DATA...............................................13
	ENGINE ON/OFF DATA.......................................14
	FAULT CODES AND WARNING DATA.............................14
	ENGINE OPERATION.........................................15
	TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES.................15
	OTHER DATA...............................................15
OPERATOR FUNCTIONS...........................................16
	USING THE OPERATOR LOAD COUNTER..........................16
		DESCRIPTION..........................................16
		VIEWING THE OPERATOR LOAD COUNTER....................16
		CLEARING THE OPERATOR LOAD COUNTER...................16
		DIMMING THE LIGHTS ON THE DISPLAY....................16
INITIAL SETUP OF PAYLOAD METER...............................17
	SWITCH SETTINGS..........................................17
	CHECKING THE OPERATOR CHECK MODE.........................18
	CHECKING THE SERVICE CHECK MODE..........................18
		SETTING "UP:XX"......................................18
		SETTING "PL:00"......................................18
	CHECKING THE Gt SETTING..................................19
	CHECKING THE INCLINOMETER SETTINGS.......................19
	CALIBRATING A TRUCK......................................19
DISPLAYS AT START-UP.........................................20
SET-UP AND MAINTENANCE.......................................21
	SETTING THE SPEED LIMIT..................................21
	SETTING THE OPTION CODE..................................21
	SETTING THE MACHINE I. D.................................22
	SETTING THE OPERATOR I. D................................22
	SETTING THE TIME AND DATE................................22
DOWNLOAD OF INFORMATION......................................23
DISPLAY OF FAULT CODES.......................................23
CHARTS OF FAULT CODES AND OTHER INFORMATION..................25
MONITORING INPUT SIGNALS.....................................27
SERVICE CHECK MODE...........................................27
UP FACTOR - PAYLOAD CALCULATION GAIN.........................28
PL MODE - LOAD CALCULATION TIMING............................28
FINAL GEAR RATIO SELECTION...................................29
BATTERY REPLACEMENT PROCEDURE................................30
	REPLACING THE BATTERY....................................30
	AFTER REPLACING THE BATTERY..............................31
SUSPENSION PRESSURE SENSOR...................................31
	REMOVAL..................................................31
	INSTALLATION.............................................32
INCLINOMETER.................................................32
	REMOVAL..................................................32
	INSTALLATION.............................................32
	ADJUSTMENT...............................................32
PAYLOAD METER BACK PANEL.....................................33
CONNECTIONS (AMP PIN IDENTIFICATION).........................34
PAYLOAD CIRCUIT NUMBERS......................................35
PAYLOAD METER II RE-INITIALZATION PROCEDURE..................36
TROUBLESHOOTING SECTION......................................37
COMMON PROBLEMS..............................................37
	SUSPENSION CHARGING......................................37
	SYMPTOM TABLE............................................38
	MISSING BODY-UP SIGNAL...................................38
	MISSING SPEED SIGNAL.....................................39
	F-18: R-TERMINAL, OIL PRESSURE SIGNALS...................39
	SHORTED 18V SENSOR POWER SUPPLY (930E)...................39
FAULT TREE DIAGNOSIS.........................................40
	PAYLOAD LIGHTS WON'T ILLUMINATE..........................40
	RED, AMBER OR GREEN PAYLOAD LIGHT DOES NOT ILLUMINATE....41
	CANNOT DOWNLOAD - PC COMMUNICATIONS......................42
	PC COMMUNICATIONS CONFIGURATION..........................43
	F.CAL: PAYLOAD METER WON'T CALIBRATE.....................44
	F-20: SENSOR POWER FAULT.................................45
	F-21 THRU F28: PRESSURE SENSOR FAULTS....................47
	F-31, F-32: INCLINOMETER.................................49
	BODY UP INPUT............................................51
	BRAKE LOCK INPUT.........................................52
	SPEED SIGNAL.............................................53
CONNECTORS AND PRESSURE SENSORS..............................55
REAL-TIME PAYLOAD METER II MONITOR PROGRAM...................58
	DATA DEFINITIONS AND COMMENTS............................59
	TRUCK STATUS AND INPUTS..................................60
	MENU FUNCTIONS...........................................61
	USING SCOPE..............................................61
	LOG FILE INFORMATION.....................................61
	CONNECTIONS TO PAYLOAD METER II..........................62
USING SCOPE..................................................63
	MONITORING INPUTS USING SCOPE............................63
	MONITORING SUSPENSION CHARGING USING SCOPE...............63
	PRESSURE SENSOR DUMMY LOADS..............................66
GAIN ADJUSTMENT WORKSHEET....................................67

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