Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual – PDF DOWNLOAD

Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual – PDF DOWNLOAD

FILE DETAILS:

Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual – PDF DOWNLOAD

Language : English
Pages : 76
Downloadable : Yes
File Type : PDF
Size: 2.8 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual – PDF DOWNLOADThe Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual is a comprehensive guide that provides detailed information on the field assembly of the Komatsu PC3000-6 Hydraulic Mining Shovel. This manual is designed to be used by assembly personnel who are responsible for assembling the machine at the job site.

• The manual is divided into several sections, each providing valuable information on specific aspects of the machine assembly. The first section provides an overview of the machine’s features and specifications, including its engine, hydraulic system, electrical system, and structural components. This section also includes information on the machine’s safety features and important safety guidelines for the assembly process.
• The second section of the manual provides detailed information on the assembly process, including instructions for assembling the machine’s various components and systems. This includes instructions for assembling the boom, stick, bucket, and undercarriage, as well as instructions for installing the machine’s hydraulic and electrical systems. This section also includes information on how to align and adjust the various components and systems to ensure proper operation and performance.
• The third section of the manual provides information on testing and commissioning the machine. This includes procedures for testing the machine’s various systems and components to ensure proper operation and performance, as well as procedures for commissioning the machine for use in mining operations.
• The manual also includes several appendices that provide additional information on topics such as specifications and dimensions, hydraulic system diagrams, and electrical system diagrams. These appendices can be especially useful for assembly personnel who are responsible for assembling and installing specific components and systems.
• Overall, the Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual is an essential resource for anyone involved in the field assembly of this machine. Its detailed information and step-by-step procedures can help ensure the safe and efficient assembly of the machine, and its testing and commissioning procedures can help minimize downtime and increase productivity.

TABLE OF CONTENTS:

Komatsu PC3000-6 Hydraulic Mining Shovel Field Assembly Instruction Manual – PDF DOWNLOAD

Main Menu………………………………………………………….. 0
Cover……………………………………………………………… 1
Contents…………………………………………………………… 3
1. General ………………………………………………………… 5
1.1 Delivery of the Excavator ……………………………………. 5
1.2 Assembling of the Excavator ………………………………….. 5
1.3 Transportation and Lifting …………………………………… 7
1.4 Manpower / Assembly Time* ……………………………………. 9
1.5 Assembly Site Requirements ……………………………………11
1.6 Space and Placing Requirements ………………………………..15
1.7 Preparation for Assembly ……………………………………..15
1.8 Basic Measurements (Z24015) …………………………………..17
1.9 Transport Dimensions and Weights (as example) …………………..17
1.10 Illust. Configuration of Components on Erection Site ……………19
2.0 Assembly sequence ……………………………………………….19
2.1. Assembly of Undercarriage (Z 24016; Z 24017; Z 20418) …………..21
2.1.1 Assembly ………………………………………………21
2.1.2 Determination of the tightening torque ……………………25
2.1.3 Final works ……………………………………………29
2.2 Assembly of Superstructure onto the Undercarriage (Z 9031a) ………31
2.3. Mounting of Boom and Boom cylinders(Z 9032; Z 20949)…………….35
2.4. Mounting of Fuel Tank (Z 21924) ………………………………37
2.5 Mounting of Hydraulic access Ladder (Z 24022) …………………..39
2.5. Mounting of Cab Base (Z 24023) ……………………………….41
2.6. Mounting of Counterweight (Z 24024) …………………………..43
2.7. Mounting of Handrails, Steps and Gratings (Z 24025) …………….45
2.8. Mounting of Cab (Z 24029) ……………………………………47
2.9 Pre-checks prior Initial Start up ……………………………..49
2.10 Mounting of Stick …………………………………………..53
2.10.1 Backhoe Attachment (Z 24030) …………………………..53
2.10.2 Bullclam Bucket Attachment (Z 20950; Z 20951; 20952) ………55
2.11 Assembly of the bucket to the stick …………………………..61
2.11.1 Assembly of the backhoe to the stick (Z 23005) ……………61
2.11.2 Assembly of the bullclam bucket to the stick (Z 20953) …….63
2.12 Mounting of the Pin Seals …………………………………..67
2.12.1 Backhoe (Z 23006) …………………………………….67
2.12.2 Bullclam bucket (Z 21963) ……………………………..69
2.13 Putting the Central Lubrication System into operation (Z 24031) ….71
2.14 Standard Application Torque Chart …………………………….73
2.14.1 Metric standard thread …………………………………73
2.14.2 Metric fine thread …………………………………….75
2.14.3 Torque Chart for Flange Joints ………………………….76