Komatsu PC3400-11M0 Hydraulic Excavator Operation & Maintenance Manual PEN01618-00 – PDF DOWNLOAD

Komatsu PC3400-11M0 Hydraulic Excavator Operation & Maintenance Manual PEN01618-00 – PDF DOWNLOAD

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Komatsu PC3400-11M0 Hydraulic Excavator Operation & Maintenance Manual PEN01618-00 – PDF DOWNLOAD

Language : English
Pages : 569
Downloadable : Yes
File Type : PDF
Size: 85.9 MB

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DESCRIPTION:

Komatsu PC3400-11M0 Hydraulic Excavator Operation & Maintenance Manual PEN01618-00 – PDF DOWNLOAD

SERIAL NUMBERS 36301 and up

The Komatsu PC3400-11M0 hydraulic excavator is a large and powerful machine designed for heavy construction and mining applications. The Operation & Maintenance Manual (PEN01618-00) provides comprehensive information for the operation, maintenance, and repair of this excavator.

• The manual covers various topics such as safety information, operating instructions, routine maintenance procedures, and troubleshooting tips. It includes detailed information on the excavator’s systems and components, such as the engine, hydraulic system, electrical system, and undercarriage components.
• In addition to providing step-by-step instructions for maintenance procedures, the manual also includes a list of recommended tools and spare parts, as well as detailed specifications for the excavator. This information is essential for ensuring that the machine is properly maintained and operating at peak performance.
• It is important to follow the instructions and procedures outlined in the manual to ensure the safe and proper operation of the excavator. The manual is intended for use by experienced operators and technicians who have the necessary knowledge and skills to perform the procedures described in the manual.
• In summary, the Komatsu PC3400-11M0 Operation & Maintenance Manual provides valuable information for the operation, maintenance, and repair of this hydraulic excavator. By following the instructions and procedures in the manual, operators and technicians can ensure that the machine is operating safely and efficiently.

TABLE OF CONTENTS:

Komatsu PC3400-11M0 Hydraulic Excavator Operation & Maintenance Manual PEN01618-00 – PDF DOWNLOAD

1 1 BEFORE READING THIS MANUAL
1 2 EC DECLARATION OF CONFORMITY
1 3 PRIVACY POUCY ON EXCAVATORS EOUIPPED WITH EXCAVATOR MONITORING SYSTE
FOR TH E EEA
1 4 RADIO WAVE REGULATIONS FOR KOMTRAX AND KOMTRAX PLUS
1 5 DIRECTIONS OF THE HCAVATOR 2
1 6 SPECIFICATION AND SERIAL PLATE 2
1 6 1 PRODUCT IDENTIFICATION NUMB ER
1 7 DIVISION OF THE BINDER
1 8 DESIGNATED USE OF THE EXCAVATOR
1 8 DELIVERY OF THE EXCAVATOR C
1 9 1 SPARE PART S
1 9 2 SERVICE
1 10 EXPLANATION OF ABBREVIATIONS
1 11 CONTENT 5
2 1 SAFETY INFORMATION
2 2 OVERVIEW
2 2 1 NORMAL OPERATIONS
2 2 2 REGULAR MAINTENANCE
22 3 TROUBLESHOOTING ADJUSTMENTS AND REPAIR
22 4 ADDITIONAL SAFETY PRECAUTIONS
2 3 SOUND PRESSURE AND VIBRATION LEVELS IN THE OPERATOR’S CAB
2 3 1 SOUND
2 3 2 VIBRATION
2 4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2 4 1 UNDERSTANDING THE EXCAVATOR
2 4 2 PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR
2 4 3 PREPARATIONS FOR SAFE OPERATIONA ”
2 4 4 FIRE PREVENTION 2 2
2 4 5 PRECAUTIONS WHEN GETTING ON OR OFF THE EXCAVATOR
2 4 6 BURN PREVENTION
2 4 7 PRECAUTIONS WHEN CEANING CAB GLASS
2 4 8 PRECAUTIONS RELATED TO PROTECTNE STRUCTURES
2 4 9 PRECAUTIONS RELATED TO AIRBOURNE AND EJECTED DEBRIS
2 4 10 ELECTROMAGNETIC COMPATIBILITY (EMC)
2 4 11 PRECAUTIONS AT JOfiITE
2 4 12 STARTING MOTOR
2 4 13 OPERATION
2 5 PRECAUTION FOR MAINTENANCE
2 5 1 GENERAL PRECAUTIONS
2 5 2 PRECAUTIONS FOR INSPECTION AND MAINTENANCE
253 PRECAUTIONS WITH HIGH PRESSURE FLUID2
2s ADDrTIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
25 1 INSPECTION OF THE HYDRAULIC SYSTEM
252 TWO WORKERS ONLY WHEN THE EXCAVATOR IS RUNNING DURING
ADJUSTMENTS
25 3 AREAS OF POTENTIAL DANGER AROUND THE EXCAVATOR
27 SPECIAL SAFETY EQUIPMENT
27 1 FRONT GUARD PROTECTIVE STRUCTURE ‘FOPS’ FOR OPERATORS CAB
272 OBJECT HANDLING
27 3 LIGHTING
27 : WARNING BEACON22
27 5 SAFETY HARNESS IN CONFORMITY WITH EN 351 (EUROPEAN STANDARD)
2s SAFETY WARNING SIGNS
25 1 LOCATION AND DESCRIPTION OF THE SIGNS
252 LOCATION AND DESCRIPTION OF THE SIGNS FOR PC34co2
3 1 F0REWORD
32 CONSTRUCTION OF THE EXCAVATOR
321 OVERALLVIEW
322 SUPERSTRUCTURE
32 3 HYDRAULICALLY OPERATED STAIRWAY2
32 : EMERGENCY ESCAPE LADDERS
325 BOOM ACCESS LADDER AND WALKWAY
325 ENGINE SHUTDOWN SYSTEM ACTUATED FROM GROUND MAN
327 OPERATORS CAB WITH INTEGRATED FALUNG OBJECT PROTECTIVE
STRUCTURE (FOPS)
323 UNDERGARRIAGE
323 BACK HOE WORKING ATTACHMENT
3 3 OPERATORS CAB CONTROLS
3 3 1 SAFETY CIRCUIT FOR CONTROLS
3 32 OPERATORS CONSOLE
3 4 MACHINE MONITOR
3 4 1 SEQUENCE OF DISPLAYS
3 42 OPENING SCREEN 2
3 43 FUNCTION CHECKING SCREEN
34,: MAIN GAUGE xREENS 1 TO 3
3 45 ECO GUIDANCE
3 4 5 MAINTENANCE
3 4 7 MONITORSETTING
3 45 MESSAGE
3 43 ACTION CODES
3 5 CAMERA SYSTEM KOMVI5lON
3 5 1 ABOUT THE SYSTEM
3 52 KOMVISION SAFETY
3 5 3 MAINTAINING THE SYSTEM
3 5,: DAILY CHECK
3 55 CAMERA oPERATION
3 5 5 CHECKS BEFORE OPERATION
3 5 7 B(PLANATION OF KOMVISION COMPONENT
3 5 5 MEANING OF ELEMENTS SHOWN ON THE DISPLAY
3 5 9 TOUCH SCREEN OPERATION
3 6 OPERATING AIR CONDITIONING
3 6 1 VENTILATING WHILE COOLING
3 6 2 TEMPERATURE CONTROL
3 6 3 OFF SWITCH 2
3 6 4 FAN SWITCH
3 6 5 TEMPERATURE CONTROL SWITCH
3 7 OPERATING THE RADIO2
3 7 1 POWER BUTTON
3 7 2 EAND’AUX SELECTOR BUTTON
3 7 3 VOLUME CONTROL BUTTON
3 7 4 TUNINGITIME ADJUSTMENT BUTTON
3 7 5 PRESET BUTTON
3 7 6 DISPLAY SELECTOR BUTTON
3 7 7 SOUND CONTROL BUTTON
3 7 5 DISPLAY 2 2
3 7 9 AUX
3 7 10 METHOD FOR CONTROLUNG RADIO (ADJUSTING THE FREOUENCY)
3 7 11 METHOD FOR ADJUSTING THE FREQUENCY (AUTO RESETI’ING)
3 7 12 METHOD FOR CALLING PRES ET
3 7 13 METHOD FOR REGISTERING PRESET
3 7 14 METHOD FOR ADJUSTING BALANCE
3 7 15 METHOD FOR ADJUSTING TR LE
3 7 16 METHOD FOR ADJUSTING 5m
3 7 17 METHOD FOR ADJUSTING CLOCK
3 7 18 STOW ANT ENNA
3 7 19 PRECAUTIONS DURING OPERATION
3 8 MACHINERY HOUSE
3 5 1 EMERGENCY ENGINE STOP SWITCHES AND BATTERY DISCONNECT SWITCH
3 5 2 MAINTENANCE SAFETY SWITCH
3 5 3 CENTRAL CONTROL AND FILTER PANEL
3 3 ELECTRICAL EQUIPMENT IN CAB BASE2
3 9 1 STANDARD COMPONENTS IN CA5 BASE
3 10 CHECKS BEFORE STARTING THE ENGINE
3 10 1 COOLANT LEVEL
3 102 HYDRAULIC SYSTEM CHECK OIL LEVEL
3 10 4 OPERATORS SEAT ADJUSTMENT
3 11 STARTING THE ENGINE
3 11 1 STARTING PROCEDURE
3 11 2 ENGINE WARM UP
3 11 3 HYDRAULIC OIL WARM UP
PJZ MOVING THE EXCAVATOR
3 12 1 TRAVEL CONTROL WITH FOOT PEDALS
3 122 TRAVELING INSTRUCTIONS
3 13 SLEWING AND BRAKING THE SUPERSTRUC’IURE
3 13 1 SLEWING THE SUPERSTRUCTURE
3 13 2 BRAKING THE SUPERSTRUCTURE
3 13 3 SLEw PARKING BRAKE3 14 WORKING wnH THE AWACHMENT
3 14 1 COMBINED OPERATION CYCLES3 15 WORKING INSTRUCTIONS
3 15 1 STABILITY OF THE EXCAVATOR
3 15 2 FURTHER OPERATING PRACTICES3 16 PARKING THE EXCAVATOR3 17 STOPPING THE ENGINE
3 17 1 RELIEVE PRESSURE IN THE HYDRAULIC SYSTEM3 13 OPERATION OF THE LUBRICATION SYSTEM
3 18 1 CENTRAL LUBRICATION SYSTEM ‘CLS‘
3 18 2 SLEw CIRCLE PINION LUBRICATION SYSTEM ‘SLS‘3 19 TRANSFER PUMP FOR HYDRAULIC OIL
3 19 1 OPERATING THE TRANSFER PUMP
3 19 2 FUNCTIONS OF THE TRANSFER PUMP320 CENTRAL REFILLING SYSTEM
3 20 1 SYSTEMS CONNECTED To THE REFILLING SYSTEM
3 20 2 OPERATING THE HYDRAULIC SERVICE ARM
3 20 3 RECEIVER PANEL WITH MONITOR Box
3 20 4 REFILLABLE GREASE CONTAINERS321 WORK ON THE LOADER ATTACHMENT ,322 TRANSPORTATION AND LIFnNG OF THE EXCAVATOR
3 22 1 DISASSEMBLING OF THE EXCAVATOR
3 22 2 TRANSPORTATION AND LIFIING323 RETRIEVAL PROCEDURE324 EXCAVATOR STORAGE
3 24 1 PREPARING FOR STORAGE
3 24 2 ONE MONTH REPETITIVE SERVICE PERIOD
3 24 3 SIx MONTH REPEnIIVE SERVICE PERIOD
3 24 4 PREPARING FOR OPERATION325 PRECAUTIONS FOR TOWING326 TROUBLE SHOOTING MEL
3 28 1 GENERAL
3 28 2 ENGINE
3 28 3 HYDRAULIC SYSTEM
3 28 4 FINAL DRIVES AND SWING GEAR
3 28 5 CRAWLER TRACK4 MAINTENANCE4 1 FOREWORD
4 1 1 DEFINTIONS
4 1 2 GENERAL RECOMMENDATIONS42 SAFETY PRECAUTIONS FOR MAINTENANCE WSW
4 3 FLUIDS AND LUBRICANTS
4 3 1 FLUIDS AND LUBRICANTS FOR MODERATE AND HOT CLIMATES
4 3 2 LUBRICANTS FOR OPERATION IN COLD AND ARCTIC CLIMATES4 4 FILIJNG CAPACITIES4 5 STANDARD TORQUE LIST
4 5 1 TORQUE FOR FLANGE JOINTS4 6 LUBRICATION AND MAINTENANCE SCHEDULE
4 6 2 SERVICING THE CRITICAL BOLT CONNECTIONS
4 6 3 PERIODIC SERVICING INTERVALS
4 6 4 PERIODIC SERVICING SCHEDULE
4 6 5 MAINTENANCE SCHEDULES OF FILTER ELEMENTS AND OTHER COMPONENTS4 7 SAFETY CRITICAL PARTS
4 7 1 REPLACEMENT OF HYDRAULIC HOSE LINES AND FUEL HOSE LINES
4 72 INSPECTION OF HOSE UNES
4 7 3 PERIODIC REPLACEMENT OF FURTHER SAFETY CRITICAL PARTS4 8 EXTENDED SERVICE INTERVALS
4 8 1 FOR ENGINES EOUIPPED WITH ENGINE OIL MANAGEMENT SYSTEM
4 8 2 MAINTENANCE OF THE ENGINE4 9 INITIAL SERVICING
4 Q 1 WORKING ATTACHMENT INITIAL CHECKS
4 9 2 SLEW RING CHECK TORQUE OF BOLT CONNECT IONS
4 9 3 RETIGHTENING PROCEDURE OF THE CRAWLER CARRIER MOUNTING BOLTS4 10 WHEN NECESSARY
4 10 1 HYDRAULIC OIL CHANGE
4 10 2 FILLING THE HYDRAULIC SYSTEM
4 10 3 ENGINE AIR CLEANER MAINTENANCE
4 10 4 SLEW CIRCLE TOOTHING LUBRICATION
4 10 5 AUTOMATIC LUBRICATION SYSTEMS FILL GREASE CONTAINERS
4 10 6 GUIDE WHEELS BEARING INSPECTION
4 10 7 REPLACING BUCKET TEETH AND SHROUDS
4 10 8 LIP AND SIDE SHROUDS
4 10 9 J BOLT SHROUD SEATING AND MAINTENANCE INSTRUCTIONS
4 10 10AlR CONDITIONER
4 10 11 CHECK SEALS AROUND RADIATOR4 11 EVERY 10 OPERATING HOURS OR DAILY
4 11 1 WAUC AROUND INSPECTION
4 11,2 RADIATOR CHECK COOLANT LEVEL
4 11 3 TRACK GROUPS CLEAN
4 1 1 4 BOOM FOR BH CHECK LADDER AND WALKWAY
4 11 5 ELECTRICAL EQUIPMENT CHECK CONDITION
4 11 6 EMERGENCY ESCAPE ROUTE FROM OPERATOR’S CAB
4 1 1 7 CAMERA SYSTEM4 12 EVERY 50 OPERATING HOURS OR WEEKLY
4 12 1 PTO (PUMP DISTRIBUTOR GEARS) CHECK OIL LEVEL
4 12 2 HYDRAULICALLY OPERATED STAIRWAYM
4 12 3 HYDRAULIC OIL COOLERS AND RADIATORS INSPECT AND CLEAN IF
4 13 EVERY 250 OPERATING HOURS OR MONTHLY
4 13 1 AIR CONDITIONING
4 13 2 AIR CONDITIONING COMPRESSOR CHECK DRIVE BELT TENSION
4 13 3 AIR CONDITIONING FOR OPERATORS CAB ~CHECK REFRIGERANT LEVEL
4 13 4 SIGNAL HORN COMPRESSOR CHECK
4 13 5 HYDRAULIC OIL COOLER FAN MOTOR CHECK FOR LEAKAGE
4 13 6 RADIATOR FAN MOTOR CHECK FOR LEAKAGE
4 13 7 TRACK FRAME CONNECTING BOLTS
4 13 8 WINDSHIELD WASHER SYSTEM CHECK FLUID LEVEL
4 13 9 CHANGING ENGINE OIL AND REPLACING ENGINE OIL FILTERS
4 13 10 BATTERIES CHECK FLUID LEVEL4 14 EVERY 500 OPERATING HOURS OR MONTHLY
4 14 1 PTO (PUMP DISTRIBUTOR GEAR) MAIN PUMP DRIVE SHAFT HOUSINGS CHECKOIL LEVEL
4 14 2 FUEL TANK DRAIN CONDENSATION
4 14 3 CRAWLER TRACK INSPECTION
4 14 4 GROUND CABLES OF ENGINE PRELUBRICATION PUMP AND ALTERNATOR CHEFOR CORRECT CONNECTION
4 14 5 GROUND CABLE OF OPERATORS CAB CHECK FOR CORRECT CONNECTION
4 14 6 EMERGENCY LOWERING OF STAIRWAY TEST FUNCTIONALITY
4 14 7 EMERGENCY ESCAPE LADDERS
4 14 8 CLEANING AIR CONDrTIONER FILTERS
4 14 9 REPLACING FUEL FILTERS4 15 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTHS
4 15 1 CHANGING AIR CONDITION CONDENSER
4 15 2 CRITICAL BOLT CONNECTIONS
4 15 3 HYDRAULIC SYSTEM FILTER SERVICE
4 15 4 PTO (PUMP DISTRIBUTOR GEAR) SLEW GEARS AND TRAVEL GEARS OIL SAMFANALYSIS
4 15 5 SIGNAL HORN COMPRESSOR CLEAN AND LUBRICATE
4 15 6 MACHINERY HOUSE DOORS INSPECT AND LUBRICATE DOOR HINGES
4 15 7 ALL OTHER HINGES AND AREAS TO LUBRICATE
4 15 8 EMERGENCY ENGINE STOP SWITCHES TEST FUNCTIONALITY
4 15 9 EMERGENCY ENGINE SHUTDOWN SYSTEM ACTUATED FROM GROUND MANFUNCTIONALITY
4 15 10 ELECTRICAL EQUIPMENT MAINTENANCE
4 15 11 RETIGHTENING LIP AND SIDE SHROUD J BOLT
4 15 12 CHECKING AND RELEASING GAS IN THE ACCUMULATOR FOR CONTROL CIRCUI
4 15 13 CHECK FUNCTION OF ACCUMULATOR FOR CONTROL CIRCUIT4 16 EVERY 2000 OPERATING HOURS 0R YEARLY
4 10 1 HYDRAULIC SYSTEM CHANGE PULSAIION DAMPER
4 10 2 PREVENTATIVE MAINTENANCE (PM) CLINIC PERFORM TEST
4 15 3 HYDRAULIC HOSES CHECK CONDITION
4 15 4 EMERGENCY ESCAPE ROUTE FROM OPERATOR S CAB4 17 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4 17 1 TRACK TENSIONING SYSTEM CHECK ACCUMULATORS
4 17 2 PTO (PUMP DISTRIBUTOR GEAR) CHANGE OIL
4 17 3 FLEXIBLE COUPLING ~VISUAL CHECK
4 17 4 CRITICAL BOLT CONNECTIONS
4 18 EVERY 4000 OPERATING HOURS HOWEVER AT LEAST EVERY TWO YEARS
4 18 1 REPLACE ACCUMULATOR IN MAIN PUMP DRAIN CIRCUIT
4 19 FIRE PREVENTION
4 19 1 PRECAUTIONS
4 20 WELD REPAIRS
420 1 GENERAL PROTECTIVE MEASURES4202 PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE
UNDERCARRIAGE
420 3 PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE
LOADER (BH) ATTACHMENT420 4 PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE
420 5 AFTER FINISHING THE WELD REPAIRS ON THE SUPERSTRUCTURE