Komatsu PC360LC-11 Hydraulic Excavator Shop Manual SEN06513-11 – PDF DOWNLOAD

Komatsu PC360LC-11 Hydraulic Excavator Shop Manual SEN06513-11 – PDF DOWNLOAD

FILE DETAILS:

Komatsu PC360LC-11 Hydraulic Excavator Shop Manual SEN06513-11 – PDF DOWNLOAD

Language : English
Pages : 2818
Downloadable : Yes
File Type : PDF
Size: 66.4 MB

DESCRIPTION:

Komatsu PC360LC-11 Hydraulic Excavator Shop Manual SEN06513-11 – PDF DOWNLOAD

SERIAL NUMBERS 90001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

TABLE OF CONTENTS:

Komatsu PC360LC-11 Hydraulic Excavator Shop Manual SEN06513-11 – PDF DOWNLOAD

INDEX
00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-19
FOREWORD, SAFETY, BASIC INFORMATION 00-25
HOW TO READ THE SHOP MANUAL 00-25
SAFETY NOTICE FOR OPERATION 00-27
PRECAUTIONS TO PREVENT FIRE 00-35
ACTIONS IF FIRE OCCURS 00-37
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-38
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-39
PRECAUTIONS FOR DEF 00-40
STORE AdBlue/DEF 00-41
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-42
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-45
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-52
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-54
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-55
PRACTICAL USE OF KOMTRAX 00-56
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-57
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-61
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-65
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-66
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-68
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-69
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-71
HOW TO READ ELECTRICAL WIRE CODE 00-72
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-76
STANDARD TIGHTENING TORQUE TABLE 00-79
CONVERSION TABLE 00-86
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
WORKING RANGE DRAWINGS 01-11
SPECIFICATIONS 01-12
WEIGHT TABLE 01-15
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-17
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-5
UREA SCR SYSTEM 10-11
LAYOUT DRAWING OF UREA SCR SYSTEM 10-11
UREA SCR SYSTEM DIAGRAM 10-15
FUNCTION OF UREA SCR SYSTEM 10-16
COMPONENT PARTS OF UREA SCR SYSTEM 10-32
BOOT-UP SYSTEM 10-41
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-41
SYSTEM OPERATING LAMP SYSTEM 10-43
BATTERY DISCONNECT SWITCH 10-45
ENGINE SYSTEM 10-46
LAYOUT DRAWING OF ENGINE SYSTEM 10-46
ENGINE CONTROL SYSTEM 10-48
AUTO-DECELERATION SYSTEM 10-51
ENGINE AUTOMATIC WARM-UP SYSTEM 10-53
OVERHEAT PREVENTION SYSTEM 10-55
INDEX 00 INDEX AND FOREWORD
00-2 PC360LC-11
TURBOCHARGER PROTECTION SYSTEM 10-57
AUTOMATIC IDLE STOP SYSTEM 10-59
COMPONENT PARTS OF ENGINE SYSTEM 10-62
COOLING SYSTEM 10-78
LAYOUT DRAWING OF COOLING SYSTEM 10-78
CONTROL SYSTEM 10-80
LAYOUT DRAWING OF CONTROL SYSTEM 10-80
MACHINE MONITOR SYSTEM 10-83
KomVision SYSTEM 10-85
KOMTRAX SYSTEM 10-89
COMPONENT PARTS OF CONTROL SYSTEM 10-90
HYDRAULIC SYSTEM 10-125
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-125
CLSS 10-128
ENGINE AND PUMP COMBINED CONTROL SYSTEM 10-147
PUMP AND VALVE CONTROL SYSTEM 10-153
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-156
WORK EQUIPMENT SYSTEM 10-243
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-243
STRUCTURE OF VALVE CONTROL 10-249
ONE-TOUCH POWER MAXIMIZING SYSTEM 10-251
MACHINE PUSH-UP SYSTEM 10-253
PPC LOCK SYSTEM 10-255
WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM 10-256
OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT 10-258
TOOL CONTROL SYSTEM 10-260
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-262
SWING SYSTEM 10-294
LAYOUT DRAWING OF SWING SYSTEM 10-294
SWING CONTROL SYSTEM DIAGRAM 10-297
COMPONENT PARTS OF SWING SYSTEM 10-301
TRAVEL SYSTEM 10-315
LAYOUT DRAWING OF TRAVEL SYSTEM 10-315
TRAVEL CONTROL SYSTEM DIAGRAM 10-319
COMPONENT PARTS OF TRAVEL SYSTEM 10-321
UNDERCARRIAGE AND FRAME 10-341
LAYOUT DRAWING OF UNDERCARRIAGE 10-341
WORK EQUIPMENT 10-343
STRUCTURE OF WORK EQUIPMENT 10-343
FUNCTION OF WORK EQUIPMENT 10-344
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM 10-345
BUCKET CLEARANCE ADJUSTMENT SHIM 10-346
CAB AND ITS ATTACHMENTS 10-347
ROPS CAB 10-347
CAB MOUNT 10-348
CAB TIPPING STOPPER 10-349
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE: PC360LC-11 20-9
STANDARD VALUE TABLE FOR MACHINE 20-14
STANDARD VALUE TABLE FOR MACHINE: PC360LC-11 20-14
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-29
STANDARD VALUE TABLE FOR ELECTRICAL 20-33
STANDARD VALUE TABLE FOR ELECTRICAL 20-33
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-3
ABBREVIATION LIST 30-5
RELATED INFORMATION ON TESTING AND ADJUSTING 30-11
TOOLS FOR TESTING AND ADJUSTING 30-11
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-18
ENGINE AND COOLING SYSTEM 30-20
TEST ENGINE SPEED 30-20
TEST BOOST PRESSURE 30-24
TEST EXHAUST GAS COLOR 30-26
TEST AND ADJUST VALVE CLEARANCE 30-28
TEST COMPRESSION PRESSURE 30-31
TEST BLOWBY PRESSURE 30-34
TEST ENGINE OIL PRESSURE 30-36
TEST EGR VALVE AND VGT OIL PRESSURE 30-38
TEST FUEL PRESSURE 30-40
TEST FUEL DISCHARGE, RETURN AND LEAKAGE 30-47
BLEED AIR FROM FUEL SYSTEM 30-54
TEST FUEL CIRCUIT FOR LEAKAGE 30-55
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-57
HANDLE NO-INJECTION CRANKING OPERATION 30-58
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-59
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-61
TEST SCR RELATED FUNCTIONS 30-62
CLEAN AdBlue/DEF TANK 30-90
POWER TRAIN 30-94
TEST SWING CIRCLE BEARING CLEARANCE 30-94
UNDERCARRIAGE AND FRAME 30-95
TEST AND ADJUST TRACK TENSION 30-95
HYDRAULIC SYSTEM 30-97
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-97
TEST AND ADJUST OIL PRESSURE IN WORK EQUIPMENT, SWING, AND TRAVEL CIRCUITS
30-103
TEST OIL PRESSURE OF CONTROL CIRCUIT 30-116
TEST AND ADJUST OIL PRESSURE IN PUMP PC CONTROL CIRCUIT 30-118
TEST AND ADJUST OIL PRESSURE IN PUMP LS CONTROL CIRCUIT 30-121
TEST OUTLET PRESSURE OF SOLENOID VALVE 30-126
TEST PPC VALVE OUTPUT PRESSURE 30-129
ADJUST WORK EQUIPMENT AND SWING PPC VALVES 30-131
TEST PUMP SWASH PLATE SENSOR 30-132
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT 30-133
TEST OIL LEAKAGE 30-135
BLEED AIR FROM HYDRAULIC CIRCUIT 30-138
TEST AND CHARGE ACCUMULATOR (MANUFACTURED BY NOK) NITROGEN GAS PRESSURE
FOR ATTACHMENT (LOW PRESSURE SIDE) 30-143
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR ATTACHMENT (HIGH
PRESSURE SIDE) 30-147
REPLACE ACCUMULATOR BLADDER ON HIGH PRESSURE SIDE FOR ACCUMULATOR PIPING
30-151
CAB AND ITS ATTACHMENTS 30-158
TEST CAB TIPPING STOPPER 30-158
METHOD FOR ADJUSTING MIRRORS 30-159
ELECTRICAL SYSTEM 30-165
SET AND OPERATE MACHINE MONITOR 30-165
METHOD FOR STARTING UP KOMTRAX TERMINAL 30-245
ADJUST REARVIEW CAMERA ANGLE 30-250
ADJUST KomVision CAMERA ANGLE 30-253
ADJUST KomVision RELATED ITEMS 30-258
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-277
HANDLE BATTERY DISCONNECT SWITCH 30-278
INDEX 00 INDEX AND FOREWORD
00-4 PC360LC-11
TEST DIODES 30-279
Pm CLINIC 30-280
Pm CLINIC SERVICE 30-280
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
ABBREVIATION LIST 40-13
RELATED INFORMATION ON TROUBLESHOOTING 40-19
GENERAL TROUBLESHOOTING POINTS 40-19
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-20
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-32
CHECKS BEFORE TROUBLESHOOTING 40-34
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-36
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-38
PREPARATION TO TROUBLESHOOT ELECTRICAL SYSTEM 40-58
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-68
SYMPTOMS OF FAILURE AND TROUBLESHOOTING NUMBERS 40-71
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-75
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-77
CONNECTOR LIST AND LAYOUT 40-80
CONNECTOR CONTACT IDENTIFICATION 40-93
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-133
FUSE LOCATION TABLE 40-139
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-142
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-146
FAILURE CODE TABLE 40-148
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-166
FAILURE CODE [879AKA] 40-166
FAILURE CODE [879AKB] 40-167
FAILURE CODE [879BKA] 40-168
FAILURE CODE [879BKB] 40-170
FAILURE CODE [879CKA] 40-172
FAILURE CODE [879CKB] 40-173
FAILURE CODE [879DKZ] 40-174
FAILURE CODE [879EMC] 40-176
FAILURE CODE [879FMC] 40-177
FAILURE CODE [879GKX] 40-178
FAILURE CODE [989L00] 40-180
FAILURE CODE [989M00] 40-181
FAILURE CODE [989N00] 40-182
FAILURE CODE [A1U0N3] 40-183
FAILURE CODE [A1U0N4] 40-185
FAILURE CODE [A900FR] 40-187
FAILURE CODE [A900N6] 40-188
FAILURE CODE [A900NY] 40-189
FAILURE CODE [AA10NX] 40-190
FAILURE CODE [AB00KE] 40-192
FAILURE CODE [AQ10N3] 40-195
FAILURE CODE [AS00N3] 40-197
FAILURE CODE [AS00R2] 40-199
FAILURE CODE [AS00R3] 40-200
FAILURE CODE [AS00R4] 40-201
FAILURE CODE [AS00R5] 40-202
FAILURE CODE [AS00R6] 40-203
FAILURE CODE [AS00ZK] 40-204
FAILURE CODE [AS10KM] 40-205
FAILURE CODE [AS10NR] 40-206
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-5
FAILURE CODE [AS10NT] 40-207
FAILURE CODE [B@BAZG] 40-208
FAILURE CODE [B@BAZK] 40-209
FAILURE CODE [B@BCNS] 40-211
FAILURE CODE [B@BCQA] 40-212
FAILURE CODE [B@BCZK] 40-214
FAILURE CODE [B@HANS] 40-216
FAILURE CODE [CA115] 40-217
FAILURE CODE [CA122] 40-218
FAILURE CODE [CA123] 40-220
FAILURE CODE [CA131] 40-222
FAILURE CODE [CA132] 40-224
FAILURE CODE [CA144] 40-226
FAILURE CODE [CA145] 40-228
FAILURE CODE [CA153] 40-230
FAILURE CODE [CA154] 40-233
FAILURE CODE [CA187] 40-236
FAILURE CODE [CA221] 40-238
FAILURE CODE [CA222] 40-240
FAILURE CODE [CA227] 40-242
FAILURE CODE [CA234] 40-243
FAILURE CODE [CA238] 40-244
FAILURE CODE [CA239] 40-246
FAILURE CODE [CA249] 40-248
FAILURE CODE [CA256] 40-250
FAILURE CODE [CA271] 40-252
FAILURE CODE [CA272] 40-254
FAILURE CODE [CA281] 40-256
FAILURE CODE [CA322] 40-257
FAILURE CODE [CA323] 40-259
FAILURE CODE [CA324] 40-261
FAILURE CODE [CA325] 40-263
FAILURE CODE [CA331] 40-265
FAILURE CODE [CA332] 40-267
FAILURE CODE [CA343] 40-269
FAILURE CODE [CA351] 40-270
FAILURE CODE [CA352] 40-271
FAILURE CODE [CA356] 40-274
FAILURE CODE [CA357] 40-276
FAILURE CODE [CA386] 40-278
FAILURE CODE [CA428] 40-279
FAILURE CODE [CA429] 40-281
FAILURE CODE [CA435] 40-283
FAILURE CODE [CA441] 40-285
FAILURE CODE [CA442] 40-287
FAILURE CODE [CA449] 40-288
FAILURE CODE [CA451] 40-292
FAILURE CODE [CA452] 40-295
FAILURE CODE [CA488] 40-297
FAILURE CODE [CA515] 40-298
FAILURE CODE [CA516] 40-300
FAILURE CODE [CA553] 40-302
FAILURE CODE [CA555] 40-303
FAILURE CODE [CA556] 40-304
FAILURE CODE [CA559] 40-305
FAILURE CODE [CA595] 40-309
FAILURE CODE [CA687] 40-310
FAILURE CODE [CA689] 40-312
INDEX 00 INDEX AND FOREWORD
00-6 PC360LC-11
FAILURE CODE [CA691] 40-317
FAILURE CODE [CA692] 40-319
FAILURE CODE [CA697] 40-321
FAILURE CODE [CA698] 40-322
FAILURE CODE [CA731] 40-323
FAILURE CODE [CA778] 40-325
FAILURE CODE [CA1117] 40-330
FAILURE CODE [CA1664] 40-331
FAILURE CODE [CA1669] 40-333
FAILURE CODE [CA1673] 40-334
FAILURE CODE [CA1677] 40-335
FAILURE CODE [CA1678] 40-336
FAILURE CODE [CA1682] 40-337
FAILURE CODE [CA1683] 40-339
FAILURE CODE [CA1684] 40-341
FAILURE CODE [CA1686] 40-343
FAILURE CODE [CA1691] 40-344
FAILURE CODE [CA1694] 40-347
FAILURE CODE [CA1695] 40-350
FAILURE CODE [CA1696] 40-351
FAILURE CODE [CA1712] 40-353
FAILURE CODE [CA1713] 40-356
FAILURE CODE [CA1714] 40-358
FAILURE CODE [CA1715] 40-359
FAILURE CODE [CA1776] 40-360
FAILURE CODE [CA1777] 40-363
FAILURE CODE [CA1843] 40-366
FAILURE CODE [CA1844] 40-368
FAILURE CODE [CA1879] 40-371
FAILURE CODE [CA1881] 40-374
FAILURE CODE [CA1883] 40-376
FAILURE CODE [CA1885] 40-379
FAILURE CODE [CA1887] 40-381
FAILURE CODE [CA1921] 40-383
FAILURE CODE [CA1922] 40-386
FAILURE CODE [CA1942] 40-391
FAILURE CODE [CA1993] 40-392
FAILURE CODE [CA2185] 40-395
FAILURE CODE [CA2186] 40-397
FAILURE CODE [CA2249] 40-399
FAILURE CODE [CA2265] 40-400
FAILURE CODE [CA2266] 40-402
FAILURE CODE [CA2271] 40-404
FAILURE CODE [CA2272] 40-407
FAILURE CODE [CA2288] 40-410
FAILURE CODE [CA2311] 40-411
FAILURE CODE [CA2349] 40-412
FAILURE CODE [CA2353] 40-415
FAILURE CODE [CA2357] 40-417
FAILURE CODE [CA2381] 40-418
FAILURE CODE [CA2382] 40-421
FAILURE CODE [CA2383] 40-424
FAILURE CODE [CA2386] 40-427
FAILURE CODE [CA2387] 40-429
FAILURE CODE [CA2555] 40-430
FAILURE CODE [CA2556] 40-433
FAILURE CODE [CA2637] 40-436
FAILURE CODE [CA2639] 40-438
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-7
FAILURE CODE [CA2771] 40-441
FAILURE CODE [CA2777] 40-447
FAILURE CODE [CA2976] 40-450
FAILURE CODE [CA3133] 40-452
FAILURE CODE [CA3134] 40-454
FAILURE CODE [CA3135] 40-456
FAILURE CODE [CA3142] 40-459
FAILURE CODE [CA3143] 40-460
FAILURE CODE [CA3144] 40-461
FAILURE CODE [CA3146] 40-463
FAILURE CODE [CA3147] 40-464
FAILURE CODE [CA3148] 40-465
FAILURE CODE [CA3151] 40-467
FAILURE CODE [CA3165] 40-473
FAILURE CODE [CA3229] 40-475
FAILURE CODE [CA3231] 40-477
FAILURE CODE [CA3232] 40-479
FAILURE CODE [CA3235] 40-483
FAILURE CODE [CA3239] 40-485
FAILURE CODE [CA3241] 40-488
FAILURE CODE [CA3242] 40-491
FAILURE CODE [CA3251] 40-494
FAILURE CODE [CA3253] 40-496
FAILURE CODE [CA3254] 40-499
FAILURE CODE [CA3255] 40-502
FAILURE CODE [CA3256] 40-506
FAILURE CODE [CA3311] 40-508
FAILURE CODE [CA3312] 40-510
FAILURE CODE [CA3313] 40-513
FAILURE CODE [CA3314] 40-514
FAILURE CODE [CA3315] 40-515
FAILURE CODE [CA3316] 40-517
FAILURE CODE [CA3317] 40-518
FAILURE CODE [CA3318] 40-519
FAILURE CODE [CA3319] 40-521
FAILURE CODE [CA3321] 40-522
FAILURE CODE [CA3322] 40-524
FAILURE CODE [CA3419] 40-526
FAILURE CODE [CA3421] 40-528
FAILURE CODE [CA3497] 40-530
FAILURE CODE [CA3498] 40-531
FAILURE CODE [CA3543] 40-532
FAILURE CODE [CA3545] 40-539
FAILURE CODE [CA3547] 40-541
FAILURE CODE [CA3558] 40-542
FAILURE CODE [CA3559] 40-544
FAILURE CODE [CA3562] 40-546
FAILURE CODE [CA3563] 40-548
FAILURE CODE [CA3567] 40-551
FAILURE CODE [CA3568] 40-554
FAILURE CODE [CA3571] 40-558
FAILURE CODE [CA3572] 40-560
FAILURE CODE [CA3574] 40-562
FAILURE CODE [CA3575] 40-564
FAILURE CODE [CA3577] 40-566
FAILURE CODE [CA3578] 40-568
FAILURE CODE [CA3582] 40-570
FAILURE CODE [CA3583] 40-576
INDEX 00 INDEX AND FOREWORD
00-8 PC360LC-11
FAILURE CODE [CA3596] 40-578
FAILURE CODE [CA3649] 40-580
FAILURE CODE [CA3681] 40-582
FAILURE CODE [CA3682] 40-587
FAILURE CODE [CA3713] 40-593
FAILURE CODE [CA3717] 40-596
FAILURE CODE [CA3718] 40-597
FAILURE CODE [CA3725] 40-598
FAILURE CODE [CA3741] 40-601
FAILURE CODE [CA3748] 40-602
FAILURE CODE [CA3751] 40-604
FAILURE CODE [CA3755] 40-606
FAILURE CODE [CA3866] 40-608
FAILURE CODE [CA3867] 40-612
FAILURE CODE [CA3868] 40-615
FAILURE CODE [CA3899] 40-619
FAILURE CODE [CA3911] 40-621
FAILURE CODE [CA3912] 40-625
FAILURE CODE [CA3932] 40-627
FAILURE CODE [CA3933] 40-629
FAILURE CODE [CA3934] 40-631
FAILURE CODE [CA3935] 40-634
FAILURE CODE [CA3936] 40-636
FAILURE CODE [CA4151] 40-638
FAILURE CODE [CA4152] 40-642
FAILURE CODE [CA4155] 40-646
FAILURE CODE [CA4156] 40-648
FAILURE CODE [CA4157] 40-651
FAILURE CODE [CA4158] 40-653
FAILURE CODE [CA4159] 40-654
FAILURE CODE [CA4161] 40-655
FAILURE CODE [CA4162] 40-658
FAILURE CODE [CA4163] 40-661
FAILURE CODE [CA4164] 40-663
FAILURE CODE [CA4165] 40-665
FAILURE CODE [CA4166] 40-667
FAILURE CODE [CA4168] 40-669
FAILURE CODE [CA4169] 40-672
FAILURE CODE [CA4171] 40-674
FAILURE CODE [CA4249] 40-677
FAILURE CODE [CA4251] 40-679
FAILURE CODE [CA4259] 40-681
FAILURE CODE [CA4261] 40-684
FAILURE CODE [CA4277] 40-687
FAILURE CODE [CA4281] 40-691
FAILURE CODE [CA4459] 40-694
FAILURE CODE [CA4461] 40-697
FAILURE CODE [CA4658] 40-700
FAILURE CODE [CA4731] 40-704
FAILURE CODE [CA4732] 40-705
FAILURE CODE [CA4739] 40-706
FAILURE CODE [CA4768] 40-707
FAILURE CODE [CA4769] 40-709
FAILURE CODE [CA4842] 40-712
FAILURE CODE [CA4952] 40-716
FAILURE CODE [CA5115] 40-718
FAILURE CODE [CA5179] 40-721
FAILURE CODE [CA5181] 40-723
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-9
FAILURE CODE [CA5383] 40-725
FAILURE CODE [D110KB] 40-727
FAILURE CODE [D19JKZ] 40-729
FAILURE CODE [D811MC] 40-732
FAILURE CODE [D862KA] 40-733
FAILURE CODE [D8ALKA] 40-734
FAILURE CODE [D8ALKB] 40-736
FAILURE CODE [D8AQKR] 40-738
FAILURE CODE [DA20MC] 40-740
FAILURE CODE [DA22KK] 40-741
FAILURE CODE [DA25KP] 40-744
FAILURE CODE [DA29KQ] 40-747
FAILURE CODE [DA2LKA] 40-749
FAILURE CODE [DA2LKB] 40-751
FAILURE CODE [DA2QKR] 40-753
FAILURE CODE [DA2RKR] 40-756
FAILURE CODE [DAF0KM] 40-757
FAILURE CODE [DAF0MB] 40-758
FAILURE CODE [DAF0MC] 40-759
FAILURE CODE [DAF8KB] 40-760
FAILURE CODE [DAF9KQ] 40-762
FAILURE CODE [DAFGMC] 40-763
FAILURE CODE [DAFLKA] 40-764
FAILURE CODE [DAFLKB] 40-766
FAILURE CODE [DAFQKR] 40-768
FAILURE CODE [DAZ9KQ] 40-769
FAILURE CODE [DAZQKR] 40-770
FAILURE CODE [DB2QKR] 40-775
FAILURE CODE [DB2RKR] 40-780
FAILURE CODE [DBP0KT] 40-785
FAILURE CODE [DBP0KM] 40-786
FAILURE CODE [DBP5KB] 40-787
FAILURE CODE [DBP5KY] 40-790
FAILURE CODE [DBPQKR] 40-793
FAILURE CODE [DDNRKA] 40-798
FAILURE CODE [DDNRKY] 40-800
FAILURE CODE [DDNS00] 40-802
FAILURE CODE [DGH2KB] 40-804
FAILURE CODE [DHA4KA] 40-806
FAILURE CODE [DHAAMA] 40-808
FAILURE CODE [DHACMA] 40-810
FAILURE CODE [DHPAMA] 40-812
FAILURE CODE [DHPBMA] 40-815
FAILURE CODE [DHS3MA] 40-818
FAILURE CODE [DHS4MA] 40-821
FAILURE CODE [DHS8MA] 40-824
FAILURE CODE [DHS9MA] 40-827
FAILURE CODE [DHSAMA] 40-830
FAILURE CODE [DHSBMA] 40-833
FAILURE CODE [DHSCMA] 40-836
FAILURE CODE [DHSDMA] 40-839
FAILURE CODE [DHSFMA] 40-842
FAILURE CODE [DHSGMA] 40-845
FAILURE CODE [DHSHMA] 40-848
FAILURE CODE [DHSJMA] 40-851
FAILURE CODE [DHZAMA] 40-854
FAILURE CODE [DHZCL8] 40-858
FAILURE CODE [DKR0MA] 40-859
INDEX 00 INDEX AND FOREWORD
00-10 PC360LC-11
FAILURE CODE [DKR1MA] 40-862
FAILURE CODE [DKULKA] 40-865
FAILURE CODE [DKULKB] 40-867
FAILURE CODE [DKULKY] 40-869
FAILURE CODE [DR10KA] 40-871
FAILURE CODE [DR12KA] 40-874
FAILURE CODE [DR20KA] 40-876
FAILURE CODE [DR21KX] 40-878
FAILURE CODE [DR30KA] 40-880
FAILURE CODE [DR31KX] 40-882
FAILURE CODE [DR40KA] 40-884
FAILURE CODE [DUMBKA] 40-886
FAILURE CODE [DUMBKB] 40-888
FAILURE CODE [DV20KB] 40-890
FAILURE CODE [DW43KA] 40-892
FAILURE CODE [DW43KB] 40-894
FAILURE CODE [DW43KY] 40-896
FAILURE CODE [DW45KA] 40-898
FAILURE CODE [DW45KB] 40-901
FAILURE CODE [DW45KY] 40-904
FAILURE CODE [DW4CKY] 40-906
FAILURE CODE [DW91KA] 40-907
FAILURE CODE [DW91KB] 40-909
FAILURE CODE [DW91KY] 40-911
FAILURE CODE [DWA2KA] 40-913
FAILURE CODE [DWA2KB] 40-915
FAILURE CODE [DWA2KY] 40-917
FAILURE CODE [DWK0KA] 40-919
FAILURE CODE [DWK0KB] 40-921
FAILURE CODE [DWK0KY] 40-923
FAILURE CODE [DWK2KA] 40-925
FAILURE CODE [DWK2KB] 40-927
FAILURE CODE [DWK2KY] 40-929
FAILURE CODE [DWK8KA] 40-931
FAILURE CODE [DWK8KB] 40-933
FAILURE CODE [DWK8KY] 40-935
FAILURE CODE [DWPUKA] 40-937
FAILURE CODE [DWPUKB] 40-939
FAILURE CODE [DWPUKY] 40-941
FAILURE CODE [DXA8KA] 40-943
FAILURE CODE [DXA8KB] 40-946
FAILURE CODE [DXA9KA] 40-948
FAILURE CODE [DXA9KB] 40-951
FAILURE CODE [DXE0KA] 40-953
FAILURE CODE [DXE0KB] 40-955
FAILURE CODE [DXE4KA] 40-957
FAILURE CODE [DXE4KB] 40-959
FAILURE CODE [DXE4KY] 40-961
FAILURE CODE [DXE5KA] 40-962
FAILURE CODE [DXE5KB] 40-964
FAILURE CODE [DXE6KA] 40-966
FAILURE CODE [DXE6KB] 40-968
FAILURE CODE [DXE7KA] 40-970
FAILURE CODE [DXE7KB] 40-972
FAILURE CODE [DXE7KY] 40-974
FAILURE CODE [DXE8KA] 40-976
FAILURE CODE [DXE8KB] 40-978
FAILURE CODE [DXE8KY] 40-980
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-11
FAILURE CODE [DXE9KA] 40-982
FAILURE CODE [DXE9KB] 40-984
FAILURE CODE [DXE9KY] 40-986
FAILURE CODE [DXEAKA] 40-988
FAILURE CODE [DXEAKB] 40-990
FAILURE CODE [DXEAKY] 40-992
FAILURE CODE [DXEKKA] 40-994
FAILURE CODE [DXEKKB] 40-996
FAILURE CODE [DXEKKY] 40-998
FAILURE CODE [DXELKA] 40-1000
FAILURE CODE [DXELKB] 40-1002
FAILURE CODE [DXELKY] 40-1004
FAILURE CODE [DY20KA] 40-1006
FAILURE CODE [DY20MA] 40-1009
FAILURE CODE [DY2CKB] 40-1011
FAILURE CODE [DY2DKB] 40-1014
FAILURE CODE [DY2EKB] 40-1016
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1018
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1018
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1024
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1027
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1029
E-5 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DISPLAYS
NOTHING 40-1031
E-6 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), ENGINE
OIL LEVEL MONITOR LIGHTS UP IN YELLOW 40-1034
E-7 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), RADIATOR
COOLANT LEVEL MONITOR LIGHTS UP IN YELLOW 40-1035
E-8 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1036
E-9 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1037
E-10 AIR CLEANER CLOGGING MONITOR LIGHTS UP IN YELLOW WHILE ENGINE IS RUNNING
40-1038
E-11 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1039
E-12 FUEL LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1040
E-13 WATER SEPARATOR MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1041
E-14 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1042
E-15 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1043
E-16 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1044
E-17 FUEL GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR MAXIMUM 40-1045
E-18 DISPLAY OF FUEL GAUGE DIFFERS FROM ACTUAL FUEL LEVEL 40-1047
E-19 ENGINE COOLANT TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM
OR MAXIMUM 40-1048
E-20 DISPLAY OF ENGINE COOLANT TEMPERATURE GAUGE DIFFERS FROM ACTUAL COOLANT
TEMPERATURE 40-1049
E-21 HYDRAULIC OIL TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR
MAXIMUM 40-1050
E-22 DISPLAY OF HYDRAULIC OIL TEMPERATURE GAUGE DIFFERS FROM ACTUAL OIL TEMPERATURE
40-1052
E-23 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED 40-1053
E-24 FUNCTION SWITCH DOES NOT OPERATE 40-1054
E-25 AUTOMATIC WARM-UP SYSTEM DOES NOT WORK (IN COLD WEATHER) 40-1055
E-26 WHEN AUTO-DECELERATOR SWITCH IS OPERATED, AUTO-DECELERATOR MONITOR
DOES NOT LIGHT UP OR DOES NOT GO OFF 40-1056
E-27 AUTO-DECELERATOR IS NOT OPERATED OR CANCELED WITH LEVER 40-1057
INDEX 00 INDEX AND FOREWORD
00-12 PC360LC-11
E-28 WHEN WORKING MODE SWITCH IS OPERATED, WORKING MODE SELECTION SCREEN IS
NOT DISPLAYED 40-1058
E-29 WHEN WORKING MODE IS CHANGED, SETTING OF ENGINE AND HYDRAULIC PUMP IS
NOT CHANGED 40-1059
E-30 WHEN TRAVEL SPEED SWITCH IS OPERATED, TRAVEL SPEED MONITOR DOES NOT
CHANGE 40-1060
E-31 WHEN TRAVEL SPEED SELECTION IS CHANGED, ACTUAL TRAVEL SPEED DOES NOT
CHANGE 40-1061
E-32 ALARM BUZZER CANNOT BE CANCELED 40-1063
E-33 SERVICE METER IS NOT DISPLAYED, WHILE STARTING SWITCH IS IN OFF POSITION
40-1064
E-34 SERVICE MODE CANNOT BE SELECTED 40-1065
E-35 ALL OF WORK EQUIPMENTS, SWING, AND TRAVEL MECHANISM DO NOT MOVE 40-1066
E-36 ALL OF WORK EQUIPMENT, SWING, AND TRAVEL MECHANISM DO NOT LOCK 40-1068
E-37 WHEN SWING BRAKE CANCEL SWITCH IS SET TO CANCEL POSITION, MACHINE CANNOT
SWING 40-1069
E-38 WHEN SWING BRAKE CANCEL SWITCH IS SET TO NORMAL POSITION, SWING HOLDING
BRAKE DOES NOT OPERATE 40-1072
E-39 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE PROPERLY, OR INDICATOR
NOT DISPLAYED ON MONITOR 40-1074
E-40 ONE-TOUCH POWER MAXIMIZING FUNCTION IS NOT CANCELLED 40-1076
E-41 ALARM DOES NOT SOUND DURING TRAVEL 40-1077
E-42 ALARM DOES NOT STOP SOUNDING WHILE MACHINE IS STOPPED 40-1079
E-43 HORN DOES NOT SOUND 40-1080
E-44 HORN DOES NOT STOP SOUNDING 40-1084
E-45 WHEN WIPER SWITCH IS OPERATED, WIPER MONITOR DOES NOT LIGHT UP OR GO OFF
40-1086
E-46 WHEN WIPER SWITCH IS OPERATED, WINDSHIELD WIPER DOES NOT OPERATE 40-1087
E-47 WHEN WINDOW WASHER SWITCH IS OPERATED, WINDOW WASHER DOES NOT OPERATE
40-1089
E-48 BOOM RAISE INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1090
E-49 BOOM LOWER INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1091
E-50 ARM OUT INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1092
E-51 ARM IN INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION 40-1093
E-52 BUCKET DUMP INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1094
E-53 BUCKET CURL INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1095
E-54 SWING INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION 40-1096
E-55 TRAVEL INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION40-1097
E-56 SERVICE INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1098
E-57 ATTACHMENT HYDRAULIC CIRCUIT CANNOT BE CHANGED 40-1100
E-58 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-1101
E-59 MACHINE PUSH-UP FUNCTION CANNOT BE CANCELED 40-1102
E-60 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE 40-1104
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1105
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1105
SYSTEM CHART OF HYDRAULIC AND MECHANICAL SYSTEMS 40-1106
FAILURE MODE AND CAUSE TABLE 40-1108
H-1 ALL WORK EQUIPMENT, SWING AND TRAVEL DO NOT WORK 40-1119
H-2 ALL WORK EQUIPMENT, SWING AND TRAVEL LACK SPEED AND POWER 40-1120
H-3 FINE CONTROL PERFORMANCE OR RESPONSE IS POOR 40-1123
H-4 UNUSUAL NOISE IS HEARD FROM AROUND HYDRAULIC PUMP 40-1124
H-5 ENGINE SPEED DROPS LARGELY OR ENGINE STOPS 40-1125
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-13
H-6 SPEED OR POWER OF BOOM IS LOW 40-1127
H-7 ARM SPEED OR POWER IS LOW 40-1133
H-8 BUCKET SPEED OR POWER IS LOW 40-1138
H-9 WORK EQUIPMENT DOES NOT MOVE IN SINGLE OPERATION 40-1142
H-10 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1143
H-11 HYDRAULIC DRIFT OF ARM IS LARGE 40-1145
H-12 HYDRAULIC DRIFT OF BUCKET IS LARGE 40-1147
H-13 WHEN SINGLE WORK EQUIPMENT IS RELIEVED HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-1148
H-14 TIME LAG OF WORK EQUIPMENT IS LARGE 40-1149
H-15 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE 40-1150
H-16 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE 40-1151
H-17 ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1152
H-18 OIL FLOW IN ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1153
H-19 IN COMBINED OPERATION OF WORK EQUIPMENT, EQUIPMENT HAVING HEAVIER LOAD
MOVES SLOWER 40-1154
H-20 IN COMBINED OPERATION OF SWING AND TRAVEL, TRAVEL SPEED DROPS LARGELY
40-1155
H-21 IN COMBINED OPERATION OF SWING AND BOOM RAISE, BOOM RISING SPEED IS LOW
40-1156
H-22 MACHINE DOES NOT TRAVEL STRAIGHT 40-1157
H-23 MACHINE IS NOT STEERED WELL OR STEERING POWER IS LOW 40-1159
H-24 TRAVEL SPEED IS LOW 40-1162
H-25 ONE OF TRACKS DOES NOT RUN 40-1164
H-26 TRAVEL SPEED DOES NOT CHANGE, OR TRAVEL SPEED IS TOO SLOW OR FAST 40-1166
H-27 UPPER STRUCTURE DOES NOT SWING BOTH TO THE RIGHT AND LEFT 40-1167
H-28 SWINGS ONLY IN ONE DIRECTION 40-1168
H-29 SWING ACCELERATION OR SWING SPEED IS LOW IN BOTH DIRECTIONS (RIGHT AND
LEFT) 40-1169
H-30 SWING ACCELERATION PERFORMANCE IS POOR OR SWING SPEED IS SLOW IN ONLY
ONE DIRECTION 40-1170
H-31 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (BOTH
RIGHT AND LEFT) 40-1171
H-32 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (ONLY ONE
DIRECTION EITHER RIGHT OR LEFT) 40-1172
H-33 SHOCK IS LARGE WHEN UPPER STRUCTURE STOPS SWINGING 40-1173
H-34 LARGE UNUSUAL NOISE IS HEARD WHEN UPPER STRUCTURE STOPS SWINGING 40-1174
H-35 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS APPLIED)40-1175
H-36 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS RELEASED)
40-1176
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1177
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1177
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1178
S-1 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1179
S-2 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1180
S-3 ENGINE STARTABILITY IS POOR 40-1182
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1184
S-6 ENGINE STOPS DURING OPERATION 40-1186
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1188
S-8 ENGINE LACKS POWER 40-1189
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1191
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1193
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1194
S-4 FUEL CONSUMPTION IS EXCESSIVE 40-1195
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1196
INDEX 00 INDEX AND FOREWORD
00-14 PC360LC-11
S-14 OIL PRESSURE DROPS 40-1197
S-15 FUEL MIXES INTO ENGINE OIL 40-1199
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1200
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1201
S-18 UNUSUAL NOISE IS HEARD 40-1202
S-19 VIBRATION IS EXCESSIVE 40-1203
S-5 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1204
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1205
S-22 ACTIVE REGENERATION TAKES TIME 40-1207
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1208
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1209
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1211
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1212
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-34
ENGINE AND COOLING SYSTEM 50-42
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-42
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-55
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-74
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-102
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-105
REMOVE AND INSTALL STARTER ASSEMBLY 50-109
REMOVE AND INSTALL ALTERNATOR BELT 50-111
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-117
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-121
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-126
REMOVE AND INSTALL ENGINE AND MAIN PUMP ASSEMBLY 50-129
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-157
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-165
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-174
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-178
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-185
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-196
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-208
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-210
REMOVE AND INSTALL AdBlue/DEF TANK FILLER PORT FILTER 50-211
REMOVE AND INSTALL KDPF ASSEMBLY 50-216
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-223
REMOVE AND INSTALL SCR ASSEMBLY 50-232
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-238
REMOVE AND INSTALL KDPF, SCR ASSEMBLY BRACKET 50-252
REMOVE AND INSTALL KCCV ASSEMBLY 50-260
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-263
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-271
REMOVE AND INSTALL AdBlue/DEF PUMP 50-278
REMOVE AND INSTALL AdBlue/DEF HOSE 50-284
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-299
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-303
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-306
POWER TRAIN 50-308
REMOVE AND INSTALL TRAVEL MOTOR AND FINAL DRIVE ASSEMBLY 50-308
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY 50-311
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-15
REMOVE AND INSTALL SWING MOTOR AND SWING MACHINERY ASSEMBLY 50-324
DISASSEMBLE AND ASSEMBLE SWING MACHINERY ASSEMBLY 50-327
REMOVE AND INSTALL SWING CIRCLE ASSEMBLY 50-338
UNDERCARRIAGE AND FRAME 50-340
SEPARATION AND CONNECTION OF TRACK ASSEMBLY 50-340
REMOVE AND INSTALL SPROCKET 50-345
REMOVE AND INSTALL IDLER AND IDLER CUSHION ASSEMBLY 50-347
DISASSEMBLE AND ASSEMBLE IDLER ASSEMBLY 50-349
DISASSEMBLE AND ASSEMBLE OF IDLER CUSHION ASSEMBLY 50-354
DISASSEMBLE AND ASSEMBLE TRACK ROLLER ASSEMBLY 50-357
DISASSEMBLEAND ASSEMBLE CARRIER ROLLER ASSEMBLY 50-361
REMOVE AND INSTALL REVOLVING FRAME ASSEMBLY 50-365
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 50-370
HYDRAULIC SYSTEM 50-374
REMOVE AND INSTALL CENTER SWIVEL JOINT ASSEMBLY 50-374
DISASSEMBLE AND ASSEMBLE CENTER SWIVEL JOINT ASSEMBLY 50-378
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-381
REMOVE AND INSTALL MAIN PUMP ASSEMBLY 50-389
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-395
DISASSEMBLE AND ASSEMBLE CONTROL VALVE ASSEMBLY 50-409
REMOVE AND INSTALL ATT BYPASS SOLENOID ASSEMBLY 50-416
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT PPC VALVE ASSEMBLY 50-421
DISASSEMBLE AND ASSEMBLE TRAVEL PPC VALVE ASSEMBLY 50-424
WORK EQUIPMENT 50-427
REMOVE AND INSTALL BUCKET ASSEMBLY 50-427
REMOVE AND INSTALL ARM ASSEMBLY 50-429
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-432
REMOVE AND INSTALL ANTI-DROP VALVE ASSEMBLY FOR BOOM 50-438
REMOVE AND INSTALL ANTI-DROP VALVE ASSEMBLY FOR ARM 50-441
DISASSEMBLE AND ASSEMBLE ANTI-DROP VALVE ASSEMBLY 50-444
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT CYLINDER ASSEMBLY 50-445
CAB AND ITS ATTACHMENTS 50-455
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-455
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-470
REMOVE AND INSTALL FRONT WINDOW ASSEMBLY 50-482
REMOVE AND INSTALL FLOOR FRAME ASSEMBLY 50-491
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-506
REMOVE AND INSTALL OPERATOR’S SEAT 50-518
REMOVE AND INSTALL SEAT BELT 50-523
REMOVE AND INSTALL FRONT WIPER ASSEMBLY 50-525
ELECTRICAL SYSTEM 50-539
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-539
REMOVE AND INSTALL PUMP CONTROLLER ASSEMBLY 50-545
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 50-552
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-554
REMOVE AND INSTALL PUMP SWASH PLATE SENSOR 50-561
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-563
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-565
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-567
REMOVE AND INSTALL REARVIEW CAMERA 50-570
REMOVE AND INSTALL KomVision CAMERA 50-573
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-576
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-3
ENGINE AND COOLING SYSTEM 60-9
MAINTENANCE STANDARD OF ENGINE MOUNT 60-9
MAINTENANCE STANDARD OF COOLING SYSTEM 60-11
INDEX 00 INDEX AND FOREWORD
00-16 PC360LC-11
POWER TRAIN 60-13
MAINTENANCE STANDARD OF SWING CIRCLE 60-13
MAINTENANCE STANDARD OF SWING MACHINERY 60-14
MAINTENANCE STANDARD OF FINAL DRIVE 60-16
MAINTENANCE STANDARD OF SPROCKET 60-18
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING 60-19
UNDERCARRIAGE AND FRAME 60-21
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-21
MAINTENANCE STANDARD OF IDLER 60-23
MAINTENANCE STANDARD OF TRACK ROLLER 60-25
MAINTENANCE STANDARD OF CARRIER ROLLER 60-27
MAINTENANCE STANDARD OF TRACK SHOE 60-28
MAINTENANCE STANDARD OF TRIPLE SHOE 60-31
HYDRAULIC SYSTEM 60-32
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-32
MAINTENANCE STANDARD OF MAIN PUMP 60-33
MAINTENANCE STANDARD OF SWING MOTOR 60-35
MAINTENANCE STANDARD OF TRAVEL MOTOR 60-38
MAINTENANCE STANDARD OF CONTROL VALVE 60-41
MAINTENANCE STANDARD OF ANTI-DROP VALVE FOR BOOM 60-51
MAINTENANCE STANDARD OF ANTI-DROP VALVE FOR ARM 60-53
MAINTENANCE STANDARD OF WORK EQUIPMENT AND SWING PPC VALVE 60-55
MAINTENANCE STANDARD OF TRAVEL PPC VALVE 60-58
MAINTENANCE STANDARD OF 1ST-LINE ATTACHMENT PPC VALVE (WITH EPC VALVE) 60-61
MAINTENANCE STANDARD OF 2ND-LINE ATTACHMENT PPC VALVE 60-64
MAINTENANCE STANDARD OF SOLENOID VALVE 60-66
MAINTENANCE STANDARD OF ATTACHMENT CIRCUIT SELECTOR VALVE 60-67
MAINTENANCE STANDARD OF CENTER SWIVEL JOINT 60-68
WORK EQUIPMENT 60-69
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-69
MAINTENANCE STANDARD OF BOOM CYLINDER 60-78
MAINTENANCE STANDARD OF ARM CYLINDER 60-79
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-80
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-21
AIR CONDITIONER CONTROLLER 80-25
COMPRESSOR 80-26
CONDENSER 80-27
RECEIVER DRIER 80-28
SENSORS FOR AIR CONDITIONER SYSTEM 80-29
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-31
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-33
AIR CONDITIONER SYSTEM DIAGRAM 80-35
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-36
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-38
TESTING AIR LEAKAGE (DUCT) 80-42
00 INDEX AND FOREWORD INDEX
PC360LC-11 00-17
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-42
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-44
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-45
TEST VENT (MODE) CHANGEOVER 80-46
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-46
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST SUNLIGHT SENSOR 80-49
METHOD FOR TESTING SUNLIGHT SENSOR 80-49
TEST (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
TEST RELAYS 80-51
METHOD FOR TESTING RELAYS 80-51
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-53
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-56
FAILURE CODE [879AKA] 80-58
FAILURE CODE [879AKB] 80-59
FAILURE CODE [879BKA] 80-60
FAILURE CODE [879BKB] 80-62
FAILURE CODE [879CKA] 80-64
FAILURE CODE [879CKB] 80-65
FAILURE CODE [879DKZ] 80-66
FAILURE CODE [879EMC] 80-68
FAILURE CODE [879FMC] 80-69
FAILURE CODE [879GKX] 80-70
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-72
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-74
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-77
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-79
TROUBLESHOOTING USING GAUGE PRESSURE 80-81
CONNECTION OF SERVICE TOOL 80-84
METHOD FOR CONNECTING SERVICE TOOL 80-84
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-86
HANDLE COMPRESSOR OIL 80-88
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-3
HYDRAULIC CIRCUIT DIAGRAM 90-9
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-9
HYDRAULIC CIRCUIT DIAGRAM 90-13
ELECTRICAL CIRCUIT DIAGRAM 90-15
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-15
ELECTRICAL CIRCUIT DIAGRAM (1/8) 90-19
ELECTRICAL CIRCUIT DIAGRAM (2/8) 90-21
ELECTRICAL CIRCUIT DIAGRAM (3/8) 90-23
ELECTRICAL CIRCUIT DIAGRAM (4/8) 90-25
ELECTRICAL CIRCUIT DIAGRAM (5/8) 90-27
ELECTRICAL CIRCUIT DIAGRAM (6/8) 90-29
ELECTRICAL CIRCUIT DIAGRAM (7/8) 90-31
ELECTRICAL CIRCUIT DIAGRAM (8/8) 90-33
INDEX

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