Komatsu PC360LCi-11 Hydraulic Excavator Shop Manual SEN06883-01 – PDF DOWNLOAD

Komatsu PC360LCi-11 Hydraulic Excavator Shop Manual SEN06883-01 – PDF DOWNLOAD

FILE DETAILS:

Komatsu PC360LCi-11 Hydraulic Excavator Shop Manual SEN06883-01 – PDF DOWNLOAD

Language : English
Pages : 3970
Downloadable : Yes
File Type : PDF
Size: 101 MB

TABLE OF CONTENTS:

Komatsu PC360LCi-11 Hydraulic Excavator Shop Manual SEN06883-01 – PDF DOWNLOAD

INDEX
00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-23
FOREWORD, SAFETY, BASIC INFORMATION 00-26
HOW TO READ THE SHOP MANUAL 00-26
SAFETY NOTICE FOR OPERATION 00-28
PRECAUTIONS TO PREVENT FIRE 00-36
ACTIONS IF FIRE OCCURS 00-38
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-39
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-40
PRECAUTIONS FOR DEF 00-41
STORE AdBlue/DEF 00-42
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-43
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-46
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-53
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-55
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-56
PRACTICAL USE OF KOMTRAX 00-57
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-58
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-62
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-66
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-67
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-69
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-70
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-72
HOW TO READ ELECTRICAL WIRE CODE 00-73
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-77
STANDARD TIGHTENING TORQUE TABLE 00-80
CONVERSION TABLE 00-87
01 SPECIFICATIONS 01-1
CONTENTS 01-2
SPECIFICATIONS 01-3
SPECIFICATION DRAWING 01-3
WORKING RANGE DRAWINGS 01-5
SPECIFICATIONS 01-6
WEIGHT TABLE 01-9
FUEL, COOLANT, LUBRICANT 01-11
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
UREA SCR SYSTEM 10-6
LAYOUT DRAWING OF UREA SCR SYSTEM 10-6
UREA SCR SYSTEM DIAGRAM 10-10
FUNCTION OF UREA SCR SYSTEM 10-11
COMPONENT PARTS OF UREA SCR SYSTEM 10-21
BOOT-UP SYSTEM 10-30
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-30
SYSTEM OPERATING LAMP SYSTEM 10-32
BATTERY DISCONNECT SWITCH 10-34
ENGINE SYSTEM 10-35
LAYOUT DRAWING OF ENGINE SYSTEM 10-35
ENGINE CONTROL SYSTEM 10-37
AUTO-DECELERATION SYSTEM 10-40
ENGINE AUTOMATIC WARM-UP SYSTEM 10-42
OVERHEAT PREVENTION SYSTEM 10-44
TURBOCHARGER PROTECTION SYSTEM 10-46
AUTOMATIC IDLE STOP SYSTEM 10-48
INDEX 00 INDEX AND FOREWORD
00-2 PC360LCI-11
COMPONENT PARTS OF ENGINE SYSTEM 10-51
COOLING SYSTEM 10-68
LAYOUT DRAWING OF COOLING SYSTEM 10-68
CONTROL SYSTEM 10-70
LAYOUT DRAWING OF CONTROL SYSTEM 10-70
MACHINE MONITOR SYSTEM 10-73
KomVision SYSTEM 10-75
KOMTRAX SYSTEM 10-79
PPC LEVERS 10-80
AUTOMATIC GREASE SYSTEM 10-82
COMPONENT PARTS OF CONTROL SYSTEM 10-94
HYDRAULIC SYSTEM 10-134
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-134
CLSS 10-137
ENGINE AND PUMP COMBINED CONTROL SYSTEM 10-157
PUMP AND VALVE CONTROL SYSTEM 10-163
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-166
WORK EQUIPMENT SYSTEM 10-250
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-250
STRUCTURE OF VALVE CONTROL 10-255
BUCKET CONTROL SYSTEM 10-257
ONE-TOUCH POWER MAXIMIZING SYSTEM 10-258
MACHINE PUSH-UP SYSTEM 10-260
PPC LOCK SYSTEM 10-262
WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM 10-263
OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT 10-265
TOOL CONTROL SYSTEM 10-267
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-269
ICT SYSTEM 10-306
LAYOUT DRAWING OF ICT SYSTEM 10-306
ICT CONTROL SYSTEM DIAGRAM 10-309
BUCKET EDGE POSITION DETECTION SYSTEM 10-310
THE INTELLIGENT MACHINE CONTROL SYSTEM 10-312
CUSHION SYSTEM FOR ARM IN END 10-338
CUSHION SYSTEM FOR BOOM RAISE END 10-340
BOOM SECONDARY DRIVE SWITCH 10-342
COMPONENT PARTS OF ICT SYSTEM 10-343
SWING SYSTEM 10-371
LAYOUT DRAWING OF SWING SYSTEM 10-371
SWING CONTROL SYSTEM DIAGRAM 10-374
COMPONENT PARTS OF SWING SYSTEM 10-378
TRAVEL SYSTEM 10-392
LAYOUT DRAWING OF TRAVEL SYSTEM 10-392
TRAVEL CONTROL SYSTEM DIAGRAM 10-396
COMPONENT PARTS OF TRAVEL SYSTEM 10-398
UNDERCARRIAGE AND FRAME 10-419
LAYOUT DRAWING OF UNDERCARRIAGE 10-419
WORK EQUIPMENT 10-421
STRUCTURE OF WORK EQUIPMENT 10-421
FUNCTION OF WORK EQUIPMENT 10-422
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM 10-423
BUCKET CLEARANCE ADJUSTMENT SHIM 10-424
CAB AND ITS ATTACHMENTS 10-425
ROPS CAB 10-425
CAB MOUNT 10-426
CAB TIPPING STOPPER 10-427
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-3
STANDARD VALUE TABLE FOR ENGINE 20-3
STANDARD VALUE TABLE FOR ENGINE: PC360LCI-11 20-3
STANDARD VALUE TABLE FOR MACHINE 20-8
STANDARD VALUE TABLE FOR MACHINE: PC360LCI-11 20-8
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-31
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
RELATED INFORMATION ON TESTING AND ADJUSTING 30-6
TOOLS FOR TESTING AND ADJUSTING 30-6
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-17
ENGINE AND COOLING SYSTEM 30-19
TEST ENGINE SPEED 30-19
TEST BOOST PRESSURE 30-23
TEST EXHAUST GAS COLOR 30-25
TEST AND ADJUST VALVE CLEARANCE 30-27
TEST COMPRESSION PRESSURE 30-30
TEST BLOWBY PRESSURE 30-33
TEST ENGINE OIL PRESSURE 30-35
TEST EGR VALVE AND VGT OIL PRESSURE 30-37
TEST FUEL PRESSURE 30-39
TEST FUEL DISCHARGE, RETURN AND LEAKAGE 30-46
BLEED AIR FROM FUEL SYSTEM 30-53
TEST FUEL CIRCUIT FOR LEAKAGE 30-54
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-56
HANDLE NO-INJECTION CRANKING OPERATION 30-57
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-58
TEST FAN BELT AND ALTERNATOR BELT 30-59
TEST AUTO-TENSIONER 30-60
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-61
TEST SCR RELATED FUNCTIONS 30-62
CLEAN AdBlue/DEF TANK 30-87
POWER TRAIN 30-91
TEST SWING CIRCLE BEARING CLEARANCE 30-91
UNDERCARRIAGE AND FRAME 30-92
TEST AND ADJUST TRACK TENSION 30-92
HYDRAULIC SYSTEM 30-94
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-94
TEST AND ADJUST OIL PRESSURE IN WORK EQUIPMENT, SWING, AND TRAVEL CIRCUITS
30-100
TEST OIL PRESSURE OF CONTROL CIRCUIT 30-113
TEST AND ADJUST OIL PRESSURE IN PUMP PC CONTROL CIRCUIT 30-115
TEST AND ADJUST OIL PRESSURE IN PUMP LS CONTROL CIRCUIT 30-118
TEST OUTLET PRESSURE OF SOLENOID VALVE 30-123
TEST PPC VALVE OUTPUT PRESSURE 30-126
TEST ATTACHMENT CIRCUIT OIL PRESSURE 30-128
ADJUST WORK EQUIPMENT AND SWING PPC VALVES 30-129
TEST PUMP SWASH PLATE SENSOR 30-130
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT 30-131
TEST OIL LEAKAGE 30-133
BLEED AIR FROM HYDRAULIC CIRCUIT 30-136
WORK EQUIPMENT 30-141
TEST AND CHARGE ACCUMULATOR (MANUFACTURED BY NOK) NITROGEN GAS PRESSURE
FOR ATTACHMENT (LOW PRESSURE SIDE) 30-141
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR ATTACHMENT (HIGH
PRESSURE SIDE) 30-145
REPLACE ACCUMULATOR BLADDER ON HIGH PRESSURE SIDE FOR ATTACHMENT PIPING
30-149
CAB AND ITS ATTACHMENTS 30-156
INDEX 00 INDEX AND FOREWORD
00-4 PC360LCI-11
TEST CAB TIPPING STOPPER 30-156
METHOD FOR ADJUSTING MIRRORS 30-157
ELECTRICAL SYSTEM 30-163
SET AND OPERATE MACHINE MONITOR 30-163
METHOD FOR STARTING UP KOMTRAX SYSTEM 30-271
ADJUST REARVIEW CAMERA ANGLE 30-276
ADJUST KomVision CAMERA ANGLE 30-279
ADJUST KomVision RELATED ITEMS 30-284
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-303
HANDLE BATTERY DISCONNECT SWITCH 30-304
TEST DIODES 30-305
ICT SYSTEM 30-306
SET AND OPERATE CONTROL BOX 30-306
CALIBRATE INTELLIGENT MACHINE CONTROL 30-334
Pm CLINIC 30-777
Pm CLINIC SERVICE 30-777
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
RELATED INFORMATION ON TROUBLESHOOTING 40-16
GENERAL TROUBLESHOOTING POINTS 40-16
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-17
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-29
CHECKS BEFORE TROUBLESHOOTING 40-31
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-33
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-35
PREPARATION FOR TROUBLESHOOTING OF ELECTRICAL SYSTEM 40-55
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-66
SYMPTOMS OF FAILURE AND TROUBLESHOOTING NUMBERS 40-69
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-74
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-76
CONNECTOR LIST AND LAYOUT 40-79
CONNECTOR CONTACT IDENTIFICATION 40-95
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-135
FUSE LOCATION TABLE 40-141
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-144
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-148
FAILURE CODES TABLE 40-150
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-172
FAILURE CODE [6AZ0ZG] 40-172
FAILURE CODE [879AKA] 40-174
FAILURE CODE [879AKB] 40-175
FAILURE CODE [879BKA] 40-176
FAILURE CODE [879BKB] 40-178
FAILURE CODE [879CKA] 40-180
FAILURE CODE [879CKB] 40-181
FAILURE CODE [879DKZ] 40-182
FAILURE CODE [879EMC] 40-184
FAILURE CODE [879FMC] 40-185
FAILURE CODE [879GKX] 40-186
FAILURE CODE [989L00] 40-188
FAILURE CODE [989M00] 40-189
FAILURE CODE [989N00] 40-190
FAILURE CODE [A1U0N3] 40-191
FAILURE CODE [A1U0N4] 40-193
FAILURE CODE [A900FR] 40-195
FAILURE CODE [A900N6] 40-196
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-5
FAILURE CODE [A900NY] 40-197
FAILURE CODE [AA10NX] 40-198
FAILURE CODE [AB00KE] 40-200
FAILURE CODE [AQ10N3] 40-203
FAILURE CODE [AS00N3] 40-205
FAILURE CODE [AS00R2] 40-207
FAILURE CODE [AS00R3] 40-208
FAILURE CODE [AS00R4] 40-209
FAILURE CODE [AS00R5] 40-210
FAILURE CODE [AS00R6] 40-211
FAILURE CODE [AS00ZK] 40-212
FAILURE CODE [AS10KM] 40-213
FAILURE CODE [AS10NR] 40-214
FAILURE CODE [AS10NT] 40-215
FAILURE CODE [B@BAZG] 40-216
FAILURE CODE [B@BAZK] 40-217
FAILURE CODE [B@BCNS] 40-219
FAILURE CODE [B@BCQA] 40-220
FAILURE CODE [B@BCZK] 40-222
FAILURE CODE [B@HANS] 40-224
FAILURE CODE [CA115] 40-225
FAILURE CODE [CA122] 40-226
FAILURE CODE [CA123] 40-228
FAILURE CODE [CA131] 40-230
FAILURE CODE [CA132] 40-232
FAILURE CODE [CA144] 40-234
FAILURE CODE [CA145] 40-236
FAILURE CODE [CA153] 40-238
FAILURE CODE [CA154] 40-241
FAILURE CODE [CA187] 40-244
FAILURE CODE [CA221] 40-246
FAILURE CODE [CA222] 40-248
FAILURE CODE [CA227] 40-250
FAILURE CODE [CA234] 40-251
FAILURE CODE [CA238] 40-252
FAILURE CODE [CA239] 40-254
FAILURE CODE [CA249] 40-256
FAILURE CODE [CA256] 40-258
FAILURE CODE [CA271] 40-260
FAILURE CODE [CA272] 40-262
FAILURE CODE [CA281] 40-264
FAILURE CODE [CA322] 40-265
FAILURE CODE [CA323] 40-267
FAILURE CODE [CA324] 40-269
FAILURE CODE [CA325] 40-271
FAILURE CODE [CA331] 40-273
FAILURE CODE [CA332] 40-275
FAILURE CODE [CA343] 40-277
FAILURE CODE [CA351] 40-278
FAILURE CODE [CA352] 40-279
FAILURE CODE [CA356] 40-282
FAILURE CODE [CA357] 40-284
FAILURE CODE [CA386] 40-286
FAILURE CODE [CA428] 40-287
FAILURE CODE [CA429] 40-289
FAILURE CODE [CA435] 40-291
FAILURE CODE [CA441] 40-293
FAILURE CODE [CA442] 40-295
INDEX 00 INDEX AND FOREWORD
00-6 PC360LCI-11
FAILURE CODE [CA449] 40-296
FAILURE CODE [CA451] 40-300
FAILURE CODE [CA452] 40-303
FAILURE CODE [CA488] 40-305
FAILURE CODE [CA515] 40-306
FAILURE CODE [CA516] 40-308
FAILURE CODE [CA553] 40-310
FAILURE CODE [CA555] 40-311
FAILURE CODE [CA556] 40-312
FAILURE CODE [CA559] 40-313
FAILURE CODE [CA595] 40-317
FAILURE CODE [CA687] 40-318
FAILURE CODE [CA689] 40-320
FAILURE CODE [CA691] 40-325
FAILURE CODE [CA692] 40-327
FAILURE CODE [CA697] 40-329
FAILURE CODE [CA698] 40-330
FAILURE CODE [CA731] 40-331
FAILURE CODE [CA778] 40-333
FAILURE CODE [CA1117] 40-338
FAILURE CODE [CA1664] 40-339
FAILURE CODE [CA1669] 40-341
FAILURE CODE [CA1673] 40-342
FAILURE CODE [CA1677] 40-343
FAILURE CODE [CA1678] 40-344
FAILURE CODE [CA1682] 40-345
FAILURE CODE [CA1683] 40-347
FAILURE CODE [CA1684] 40-349
FAILURE CODE [CA1686] 40-351
FAILURE CODE [CA1691] 40-352
FAILURE CODE [CA1694] 40-355
FAILURE CODE [CA1695] 40-358
FAILURE CODE [CA1696] 40-359
FAILURE CODE [CA1712] 40-361
FAILURE CODE [CA1713] 40-364
FAILURE CODE [CA1714] 40-366
FAILURE CODE [CA1715] 40-367
FAILURE CODE [CA1776] 40-368
FAILURE CODE [CA1777] 40-371
FAILURE CODE [CA1843] 40-374
FAILURE CODE [CA1844] 40-376
FAILURE CODE [CA1879] 40-379
FAILURE CODE [CA1881] 40-382
FAILURE CODE [CA1883] 40-384
FAILURE CODE [CA1885] 40-387
FAILURE CODE [CA1887] 40-389
FAILURE CODE [CA1921] 40-391
FAILURE CODE [CA1922] 40-394
FAILURE CODE [CA1942] 40-399
FAILURE CODE [CA1993] 40-400
FAILURE CODE [CA2185] 40-403
FAILURE CODE [CA2186] 40-405
FAILURE CODE [CA2249] 40-407
FAILURE CODE [CA2265] 40-408
FAILURE CODE [CA2266] 40-410
FAILURE CODE [CA2271] 40-412
FAILURE CODE [CA2272] 40-415
FAILURE CODE [CA2288] 40-418
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-7
FAILURE CODE [CA2311] 40-419
FAILURE CODE [CA2349] 40-420
FAILURE CODE [CA2353] 40-423
FAILURE CODE [CA2357] 40-425
FAILURE CODE [CA2381] 40-426
FAILURE CODE [CA2382] 40-429
FAILURE CODE [CA2383] 40-432
FAILURE CODE [CA2386] 40-435
FAILURE CODE [CA2387] 40-437
FAILURE CODE [CA2555] 40-442
FAILURE CODE [CA2556] 40-445
FAILURE CODE [CA2637] 40-448
FAILURE CODE [CA2639] 40-450
FAILURE CODE [CA2771] 40-453
FAILURE CODE [CA2777] 40-459
FAILURE CODE [CA2976] 40-462
FAILURE CODE [CA3133] 40-464
FAILURE CODE [CA3134] 40-466
FAILURE CODE [CA3135] 40-468
FAILURE CODE [CA3142] 40-471
FAILURE CODE [CA3143] 40-472
FAILURE CODE [CA3144] 40-473
FAILURE CODE [CA3146] 40-475
FAILURE CODE [CA3147] 40-476
FAILURE CODE [CA3148] 40-477
FAILURE CODE [CA3151] 40-479
FAILURE CODE [CA3165] 40-485
FAILURE CODE [CA3229] 40-487
FAILURE CODE [CA3231] 40-489
FAILURE CODE [CA3232] 40-491
FAILURE CODE [CA3235] 40-495
FAILURE CODE [CA3239] 40-497
FAILURE CODE [CA3241] 40-500
FAILURE CODE [CA3242] 40-503
FAILURE CODE [CA3251] 40-506
FAILURE CODE [CA3253] 40-508
FAILURE CODE [CA3254] 40-511
FAILURE CODE [CA3255] 40-514
FAILURE CODE [CA3256] 40-518
FAILURE CODE [CA3311] 40-520
FAILURE CODE [CA3312] 40-522
FAILURE CODE [CA3313] 40-525
FAILURE CODE [CA3314] 40-526
FAILURE CODE [CA3315] 40-527
FAILURE CODE [CA3316] 40-529
FAILURE CODE [CA3317] 40-530
FAILURE CODE [CA3318] 40-531
FAILURE CODE [CA3319] 40-533
FAILURE CODE [CA3321] 40-534
FAILURE CODE [CA3322] 40-536
FAILURE CODE [CA3419] 40-538
FAILURE CODE [CA3421] 40-540
FAILURE CODE [CA3497] 40-542
FAILURE CODE [CA3498] 40-543
FAILURE CODE [CA3543] 40-544
FAILURE CODE [CA3545] 40-551
FAILURE CODE [CA3547] 40-553
FAILURE CODE [CA3558] 40-554
INDEX 00 INDEX AND FOREWORD
00-8 PC360LCI-11
FAILURE CODE [CA3559] 40-556
FAILURE CODE [CA3562] 40-558
FAILURE CODE [CA3563] 40-560
FAILURE CODE [CA3567] 40-563
FAILURE CODE [CA3568] 40-566
FAILURE CODE [CA3571] 40-570
FAILURE CODE [CA3572] 40-572
FAILURE CODE [CA3574] 40-574
FAILURE CODE [CA3575] 40-576
FAILURE CODE [CA3577] 40-578
FAILURE CODE [CA3578] 40-580
FAILURE CODE [CA3582] 40-582
FAILURE CODE [CA3583] 40-588
FAILURE CODE [CA3596] 40-590
FAILURE CODE [CA3649] 40-592
FAILURE CODE [CA3681] 40-594
FAILURE CODE [CA3682] 40-599
FAILURE CODE [CA3713] 40-605
FAILURE CODE [CA3717] 40-608
FAILURE CODE [CA3718] 40-609
FAILURE CODE [CA3725] 40-610
FAILURE CODE [CA3741] 40-613
FAILURE CODE [CA3748] 40-614
FAILURE CODE [CA3751] 40-616
FAILURE CODE [CA3755] 40-618
FAILURE CODE [CA3866] 40-620
FAILURE CODE [CA3867] 40-624
FAILURE CODE [CA3868] 40-627
FAILURE CODE [CA3899] 40-631
FAILURE CODE [CA3911] 40-633
FAILURE CODE [CA3912] 40-637
FAILURE CODE [CA3932] 40-639
FAILURE CODE [CA3933] 40-641
FAILURE CODE [CA3934] 40-643
FAILURE CODE [CA3935] 40-646
FAILURE CODE [CA3936] 40-648
FAILURE CODE [CA4151] 40-650
FAILURE CODE [CA4152] 40-654
FAILURE CODE [CA4155] 40-658
FAILURE CODE [CA4156] 40-660
FAILURE CODE [CA4157] 40-663
FAILURE CODE [CA4158] 40-665
FAILURE CODE [CA4159] 40-666
FAILURE CODE [CA4161] 40-667
FAILURE CODE [CA4162] 40-670
FAILURE CODE [CA4163] 40-673
FAILURE CODE [CA4164] 40-675
FAILURE CODE [CA4165] 40-677
FAILURE CODE [CA4166] 40-679
FAILURE CODE [CA4168] 40-681
FAILURE CODE [CA4169] 40-684
FAILURE CODE [CA4171] 40-686
FAILURE CODE [CA4249] 40-689
FAILURE CODE [CA4251] 40-691
FAILURE CODE [CA4259] 40-693
FAILURE CODE [CA4261] 40-696
FAILURE CODE [CA4277] 40-699
FAILURE CODE [CA4281] 40-703
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-9
FAILURE CODE [CA4459] 40-706
FAILURE CODE [CA4461] 40-709
FAILURE CODE [CA4658] 40-712
FAILURE CODE [CA4731] 40-716
FAILURE CODE [CA4732] 40-717
FAILURE CODE [CA4739] 40-718
FAILURE CODE [CA4768] 40-719
FAILURE CODE [CA4769] 40-721
FAILURE CODE [CA4842] 40-724
FAILURE CODE [CA4952] 40-728
FAILURE CODE [CA5115] 40-730
FAILURE CODE [CA5179] 40-733
FAILURE CODE [CA5181] 40-735
FAILURE CODE [CA5383] 40-737
FAILURE CODE [D110KB] 40-739
FAILURE CODE [D19JKZ] 40-741
FAILURE CODE [D1M3KA] 40-743
FAILURE CODE [D1M3KB] 40-745
FAILURE CODE [D1M3KY] 40-747
FAILURE CODE [D1M3MA] 40-749
FAILURE CODE [D1M4KA] 40-750
FAILURE CODE [D1M4KB] 40-752
FAILURE CODE [D1M4KY] 40-754
FAILURE CODE [D1M5KA] 40-755
FAILURE CODE [D1M5KB] 40-757
FAILURE CODE [D1M5KY] 40-759
FAILURE CODE [D1M5MA] 40-761
FAILURE CODE [D811MC] 40-762
FAILURE CODE [D862KA] 40-763
FAILURE CODE [D8ALKA] 40-765
FAILURE CODE [D8ALKB] 40-768
FAILURE CODE [D8AQKR] 40-770
FAILURE CODE [D8G1KT] 40-778
FAILURE CODE [D8G6KT] 40-779
FAILURE CODE [DA20MC] 40-780
FAILURE CODE [DA22KK] 40-781
FAILURE CODE [DA25KP] 40-784
FAILURE CODE [DA29KQ] 40-787
FAILURE CODE [DA2LKA] 40-789
FAILURE CODE [DA2LKB] 40-792
FAILURE CODE [DA2QKR] 40-794
FAILURE CODE [DA2RKR] 40-804
FAILURE CODE [DAF0KM] 40-813
FAILURE CODE [DAF0MB] 40-814
FAILURE CODE [DAF0MC] 40-815
FAILURE CODE [DAF8KB] 40-816
FAILURE CODE [DAF9KQ] 40-818
FAILURE CODE [DAFGMC] 40-819
FAILURE CODE [DAFLKA] 40-820
FAILURE CODE [DAFLKB] 40-823
FAILURE CODE [DAFQKR] 40-825
FAILURE CODE [DAZ9KQ] 40-834
FAILURE CODE [DAZQKR] 40-835
FAILURE CODE [DB2QKR] 40-840
FAILURE CODE [DB2RKR] 40-849
FAILURE CODE [DB90MC] 40-857
FAILURE CODE [DB92KK] 40-858
FAILURE CODE [DB95KP] 40-860
INDEX 00 INDEX AND FOREWORD
00-10 PC360LCI-11
FAILURE CODE [DB96KP] 40-864
FAILURE CODE [DB99KQ] 40-868
FAILURE CODE [DB9LKA] 40-871
FAILURE CODE [DB9LKB] 40-873
FAILURE CODE [DB9QKR] 40-875
FAILURE CODE [DB9RKR] 40-881
FAILURE CODE [DBP0KM] 40-890
FAILURE CODE [DBP0KT] 40-891
FAILURE CODE [DBP5KB] 40-892
FAILURE CODE [DBP5KY] 40-895
FAILURE CODE [DBPQKR] 40-898
FAILURE CODE [DBR0MC] 40-907
FAILURE CODE [DBR2KK] 40-908
FAILURE CODE [DBR5KP] 40-911
FAILURE CODE [DBR6KP] 40-913
FAILURE CODE [DBR9KQ] 40-915
FAILURE CODE [DBRLKA] 40-918
FAILURE CODE [DBRLKB] 40-920
FAILURE CODE [DBRQKR] 40-922
FAILURE CODE [DBRRKR] 40-928
FAILURE CODE [DBRSKB] 40-937
FAILURE CODE [DBRTKB] 40-939
FAILURE CODE [DBUSKR] 40-941
FAILURE CODE [DD20MA] 40-945
FAILURE CODE [DDNRKA] 40-948
FAILURE CODE [DDNRKY] 40-950
FAILURE CODE [DDNS00] 40-952
FAILURE CODE [DFB1KZ] 40-954
FAILURE CODE [DFB2KZ] 40-956
FAILURE CODE [DFB3L8] 40-958
FAILURE CODE [DFB4L8] 40-960
FAILURE CODE [DFB5KZ] 40-962
FAILURE CODE [DFB6KZ] 40-964
FAILURE CODE [DGH2KA] 40-966
FAILURE CODE [DGH2KB] 40-968
FAILURE CODE [DGH2KB] 40-970
FAILURE CODE [DHA4KA] 40-972
FAILURE CODE [DHAAMA] 40-974
FAILURE CODE [DHACMA] 40-976
FAILURE CODE [DHPAMA] 40-978
FAILURE CODE [DHPBMA] 40-981
FAILURE CODE [DHS3MA] 40-984
FAILURE CODE [DHS4MA] 40-987
FAILURE CODE [DHS8MA] 40-990
FAILURE CODE [DHS9MA] 40-993
FAILURE CODE [DHSAMA] 40-996
FAILURE CODE [DHSBMA] 40-999
FAILURE CODE [DHSCMA] 40-1002
FAILURE CODE [DHSDMA] 40-1005
FAILURE CODE [DHSFMA] 40-1008
FAILURE CODE [DHSGMA] 40-1011
FAILURE CODE [DHSHMA] 40-1014
FAILURE CODE [DHSJMA] 40-1017
FAILURE CODE [DHUXMA] 40-1020
FAILURE CODE [DHUYMA] 40-1022
FAILURE CODE [DHZAMA] 40-1024
FAILURE CODE [DHZCL8] 40-1028
FAILURE CODE [DHZAMA] 40-1029
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-11
FAILURE CODE [DHZCL8] 40-1033
FAILURE CODE [DK80KM] 40-1034
FAILURE CODE [DK80KR] 40-1035
FAILURE CODE [DK80KT] 40-1040
FAILURE CODE [DK8DKB] 40-1041
FAILURE CODE [DK8CKT] 40-1043
FAILURE CODE [DK8CKR] 40-1044
FAILURE CODE [DKG1KM] 40-1048
FAILURE CODE [DKG1L8] 40-1049
FAILURE CODE [DKR0MA] 40-1050
FAILURE CODE [DKR1MA] 40-1053
FAILURE CODE [DKT0KM] 40-1056
FAILURE CODE [DKT0L8] 40-1057
FAILURE CODE [DKT1KA] 40-1058
FAILURE CODE [DKT1KB] 40-1060
FAILURE CODE [DKT2KA] 40-1062
FAILURE CODE [DKT2KB] 40-1064
FAILURE CODE [DKT4KM] 40-1066
FAILURE CODE [DKT4L8] 40-1067
FAILURE CODE [DKT5KA] 40-1068
FAILURE CODE [DKT5KB] 40-1070
FAILURE CODE [DKT6KA] 40-1072
FAILURE CODE [DKT6KB] 40-1074
FAILURE CODE [DKT8KA] 40-1076
FAILURE CODE [DKT8KB] 40-1078
FAILURE CODE [DKT9KA] 40-1080
FAILURE CODE [DKT9KB] 40-1082
FAILURE CODE [DKTAKA] 40-1084
FAILURE CODE [DKTAKB] 40-1086
FAILURE CODE [DKTAMB] 40-1088
FAILURE CODE [DKTBKX] 40-1089
FAILURE CODE [DKTBMC] 40-1091
FAILURE CODE [DKTEMB] 40-1092
FAILURE CODE [DKTFKX] 40-1094
FAILURE CODE [DKTFMC] 40-1096
FAILURE CODE [DKTJMB] 40-1097
FAILURE CODE [DKTUL8] 40-1099
FAILURE CODE [DKTVKA] 40-1100
FAILURE CODE [DKTVKB] 40-1102
FAILURE CODE [DKTWKA] 40-1103
FAILURE CODE [DKTWKB] 40-1105
FAILURE CODE [DKU1MA] 40-1106
FAILURE CODE [DKU2MA] 40-1107
FAILURE CODE [DKUGKA] 40-1108
FAILURE CODE [DKUGKB] 40-1110
FAILURE CODE [DKUGKY] 40-1112
FAILURE CODE [DKUHKA] 40-1114
FAILURE CODE [DKUHKB] 40-1116
FAILURE CODE [DKUHKY] 40-1118
FAILURE CODE [DKULKA] 40-1120
FAILURE CODE [DKULKB] 40-1122
FAILURE CODE [DKULKY] 40-1124
FAILURE CODE [DKV0KA] 40-1126
FAILURE CODE [DKV0KY] 40-1129
FAILURE CODE [DKV1KA] 40-1131
FAILURE CODE [DKV1KY] 40-1133
FAILURE CODE [DKV2KA] 40-1135
FAILURE CODE [DKV2KY] 40-1137
INDEX 00 INDEX AND FOREWORD
00-12 PC360LCI-11
FAILURE CODE [DKV3KA] 40-1139
FAILURE CODE [DKV3KY] 40-1141
FAILURE CODE [DKV4MA] 40-1143
FAILURE CODE [DKV5MA] 40-1146
FAILURE CODE [DKV6MA] 40-1149
FAILURE CODE [DKV7MA] 40-1152
FAILURE CODE [DKV8MA] 40-1155
FAILURE CODE [DKV9MA] 40-1158
FAILURE CODE [DKVAMA] 40-1161
FAILURE CODE [DKVBKA] 40-1164
FAILURE CODE [DKVBKB] 40-1166
FAILURE CODE [DKVBKY] 40-1168
FAILURE CODE [DKVCKA] 40-1170
FAILURE CODE [DKVCKB] 40-1172
FAILURE CODE [DKVCKY] 40-1174
FAILURE CODE [DKVDKA] 40-1176
FAILURE CODE [DKVDKB] 40-1178
FAILURE CODE [DKVDKY] 40-1180
FAILURE CODE [DKVDMA] 40-1182
FAILURE CODE [DKVLMA] 40-1183
FAILURE CODE [DKVMMA] 40-1186
FAILURE CODE [DKVNKX] 40-1189
FAILURE CODE [DKVNL8] 40-1190
FAILURE CODE [DKVKKX] 40-1191
FAILURE CODE [DKVKL8] 40-1192
FAILURE CODE [DKVPMA] 40-1193
FAILURE CODE [DKVQMA] 40-1196
FAILURE CODE [DR10KA] 40-1199
FAILURE CODE [DR12KA] 40-1202
FAILURE CODE [DR20KA] 40-1204
FAILURE CODE [DR21KX] 40-1206
FAILURE CODE [DR30KA] 40-1208
FAILURE CODE [DR31KX] 40-1210
FAILURE CODE [DR40KA] 40-1212
FAILURE CODE [DUMBKA] 40-1214
FAILURE CODE [DUMBKB] 40-1217
FAILURE CODE [DV20KB] 40-1219
FAILURE CODE [DW43KA] 40-1221
FAILURE CODE [DW43KB] 40-1223
FAILURE CODE [DW43KY] 40-1225
FAILURE CODE [DW45KA] 40-1227
FAILURE CODE [DW45KB] 40-1230
FAILURE CODE [DW45KY] 40-1233
FAILURE CODE [DW4CKY] 40-1235
FAILURE CODE [DW4FKA] 40-1236
FAILURE CODE [DW4FKB] 40-1239
FAILURE CODE [DW4FKY] 40-1241
FAILURE CODE [DW4GKA] 40-1243
FAILURE CODE [DW4GKB] 40-1246
FAILURE CODE [DW4GKY] 40-1248
FAILURE CODE [DW4SKA] 40-1250
FAILURE CODE [DW4SKB] 40-1252
FAILURE CODE [DW4SKY] 40-1254
FAILURE CODE [DW91KA] 40-1256
FAILURE CODE [DW91KB] 40-1258
FAILURE CODE [DW91KY] 40-1260
FAILURE CODE [DWA2KA] 40-1262
FAILURE CODE [DWA2KB] 40-1264
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-13
FAILURE CODE [DWA2KY] 40-1266
FAILURE CODE [DWK0KA] 40-1268
FAILURE CODE [DWK0KB] 40-1270
FAILURE CODE [DWK0KY] 40-1272
FAILURE CODE [DWK2KA] 40-1274
FAILURE CODE [DWK2KB] 40-1276
FAILURE CODE [DWK2KY] 40-1278
FAILURE CODE [DWK8KA] 40-1280
FAILURE CODE [DWK8KB] 40-1282
FAILURE CODE [DWK8KY] 40-1284
FAILURE CODE [DWPUKA] 40-1286
FAILURE CODE [DWPUKB] 40-1288
FAILURE CODE [DWPUKY] 40-1290
FAILURE CODE [DXA8KA] 40-1292
FAILURE CODE [DXA8KB] 40-1295
FAILURE CODE [DXA9KA] 40-1297
FAILURE CODE [DXA9KB] 40-1300
FAILURE CODE [DXE0KA] 40-1302
FAILURE CODE [DXE0KB] 40-1304
FAILURE CODE [DXE4KA] 40-1306
FAILURE CODE [DXE4KB] 40-1308
FAILURE CODE [DXE4KY] 40-1310
FAILURE CODE [DXE5KA] 40-1311
FAILURE CODE [DXE5KB] 40-1313
FAILURE CODE [DXE6KA] 40-1315
FAILURE CODE [DXE6KB] 40-1317
FAILURE CODE [DXE7KA] 40-1319
FAILURE CODE [DXE7KB] 40-1321
FAILURE CODE [DXE7KY] 40-1323
FAILURE CODE [DXE8KA] 40-1325
FAILURE CODE [DXE8KB] 40-1327
FAILURE CODE [DXE8KY] 40-1329
FAILURE CODE [DXE9KA] 40-1331
FAILURE CODE [DXE9KB] 40-1333
FAILURE CODE [DXE9KY] 40-1335
FAILURE CODE [DXEAKA] 40-1337
FAILURE CODE [DXEAKB] 40-1339
FAILURE CODE [DXEAKY] 40-1341
FAILURE CODE [DXEKKA] 40-1343
FAILURE CODE [DXEKKB] 40-1345
FAILURE CODE [DXEKKY] 40-1347
FAILURE CODE [DXELKA] 40-1349
FAILURE CODE [DXELKB] 40-1351
FAILURE CODE [DXELKY] 40-1353
FAILURE CODE [DXRWKA] 40-1355
FAILURE CODE [DXRWKB] 40-1357
FAILURE CODE [DXRWKY] 40-1359
FAILURE CODE [DXRXKA] 40-1361
FAILURE CODE [DXRXKB] 40-1363
FAILURE CODE [DXRXKY] 40-1365
FAILURE CODE [DY20KA] 40-1367
FAILURE CODE [DY20MA] 40-1370
FAILURE CODE [DY2CKB] 40-1372
FAILURE CODE [DY2DKB] 40-1375
FAILURE CODE [DY2EKB] 40-1377
FAILURE CODE [F313KA] 40-1379
FAILURE CODE [F313KB] 40-1381
FAILURE CODE [F318KB] 40-1384
INDEX 00 INDEX AND FOREWORD
00-14 PC360LCI-11
FAILURE CODE [F318KY] 40-1387
FAILURE CODE [F7FQKR] 40-1389
FAILURE CODE [F7G0MC] 40-1398
FAILURE CODE [H16SL8] 40-1399
FAILURE CODE [H17SL8] 40-1401
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1403
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1403
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1409
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1412
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1414
E-5 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DISPLAYS
NOTHING 40-1416
E-6 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), ENGINE
OIL LEVEL MONITOR LIGHTS UP IN YELLOW 40-1419
E-7 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), RADIATOR
COOLANT LEVEL MONITOR LIGHTS UP IN YELLOW 40-1420
E-8 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1421
E-9 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1422
E-10 AIR CLEANER CLOGGING MONITOR LIGHTS UP IN YELLOW WHILE ENGINE IS RUNNING
40-1423
E-11 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1424
E-12 FUEL LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1425
E-13 WATER SEPARATOR MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1426
E-14 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1427
E-15 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1428
E-16 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1429
E-17 FUEL GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR MAXIMUM 40-1430
E-18 DISPLAY OF FUEL GAUGE DIFFERS FROM ACTUAL FUEL LEVEL 40-1432
E-19 ENGINE COOLANT TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM
OR MAXIMUM 40-1433
E-20 DISPLAY OF ENGINE COOLANT TEMPERATURE GAUGE DIFFERS FROM ACTUAL COOLANT
TEMPERATURE 40-1434
E-21 HYDRAULIC OIL TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR
MAXIMUM 40-1435
E-22 DISPLAY OF HYDRAULIC OIL TEMPERATURE GAUGE DIFFERS FROM ACTUAL OIL TEMPERATURE
40-1437
E-23 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED 40-1438
E-24 FUNCTION SWITCH DOES NOT OPERATE 40-1439
E-25 AUTOMATIC WARM-UP SYSTEM DOES NOT WORK (IN COLD WEATHER) 40-1440
E-26 WHEN AUTO-DECELERATOR SWITCH IS OPERATED, AUTO-DECELERATOR MONITOR
DOES NOT LIGHT UP OR DOES NOT GO OFF 40-1441
E-27 AUTO-DECELERATOR IS NOT OPERATED OR CANCELED WITH LEVER 40-1442
E-28 WHEN WORKING MODE SWITCH IS OPERATED, WORKING MODE SELECTION SCREEN IS
NOT DISPLAYED 40-1443
E-29 WHEN WORKING MODE IS CHANGED, SETTING OF ENGINE AND HYDRAULIC PUMP IS
NOT CHANGED 40-1444
E-30 WHEN TRAVEL SPEED SWITCH IS OPERATED, TRAVEL SPEED MONITOR DOES NOT
CHANGE 40-1445
E-31 WHEN TRAVEL SPEED SELECTION IS CHANGED, ACTUAL TRAVEL SPEED DOES NOT
CHANGE 40-1446
E-32 ALARM BUZZER CANNOT BE CANCELED 40-1448
E-33 SERVICE METER IS NOT DISPLAYED, WHILE STARTING SWITCH IS IN OFF POSITION
40-1449
E-34 SERVICE MODE CANNOT BE SELECTED 40-1450
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-15
E-35 ALL OF WORK EQUIPMENTS, SWING, AND TRAVEL MECHANISM DO NOT MOVE 40-1451
E-36 ALL OF WORK EQUIPMENT, SWING, AND TRAVEL MECHANISM DO NOT LOCK 40-1453
E-37 BUCKET DOES NOT MOVE WITH AUTO TILT FUNCTION 40-1454
E-38 MACHINE DOES NOT SWING WHILE SWING PARKING BRAKE RELEASE SWITCH IS RELEASED
40-1455
E-39 WHILE SWING PARKING BRAKE RELEASE SWITCH IS TURNED ON, SWING BRAKE IS NOT
OPERATED 40-1458
E-40 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE NORMALLY OR MONITOR
SHOWS NOTHING 40-1460
E-41 ONE-TOUCH POWER MAXIMIZING FUNCTION IS NOT RELEASED 40-1463
E-42 TRAVEL ALARM DOES NOT OPERATE DURING TRAVEL 40-1464
E-43 TRAVEL ALARM DOES NOT STOP WHEN MACHINE STOPS 40-1466
E-44 HORN DOES NOT MAKE SOUND 40-1467
E-45 HORN DOES NOT STOP SOUNDING 40-1471
E-46 WIPER MONITOR DOES NOT LIGHT UP OR GO OUT WHILE WIPER SWITCH IS OPERATED
40-1473
E-47 WIPER DOES NOT OPERATE WHEN WIPER SWITCH IS OPERATED 40-1474
E-48 WINDOW WASHER DOES NOT OPERATE WHEN WINDOW WASHER SWITCH IS OPERATED
40-1476
E-49 “BOOM RAISE” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1477
E-50 “BOOM LOWER” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1478
E-51 “ARM OUT” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1479
E-52 “ARM IN” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1480
E-53 BUCKET DUMP IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1481
E-54 “BUCKET CURL” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1482
E-55 “SWING” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1483
E-56 “TRAVEL” IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1484
E-57 SERVICE IS NOT SHOWN CORRECTLY WITH MONITORING FUNCTION 40-1485
E-58 ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1487
E-59 KOMTRAX SYSTEM DOES NOT OPERATE CORRECTLY 40-1488
E-60 MACHINE PUSH-UP FUNCTION IS NOT CANCELED 40-1489
E-61 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE 40-1491
E-62 CONTROL BOX SHOWS THE MESSAGE [GPS RECEIVER NOT CONNECTED!] AND [SLOPE
SENSOR NOT CONNECTED!], AND THEN SHUTS DOWN 40-1492
E-63 CONTROL BOX SHOWS THE MESSAGE [GPS RECEIVER NOT CONNECTED!] 40-1495
E-64 CONTROL BOX SHOWS THE MESSAGE [WAITING FOR RADIO LINK] 40-1498
E-65 CONTROL BOX SHOWS THE MESSAGE [TILT BUCKET SENSOR OFFLINE!] 40-1499
E-66 CONTROL BOX SHOWS THE MESSAGE [WAITING FOR SATELLITES ] 40-1500
E-67 CONTROL BOX SHOWS THE MESSAGE [KOMATSU CONTROLLER NOT CONNECTED]
40-1501
E-68 CONTROL BOX SHOWS THE MESSAGE [SENSORS ARE INVALID] 40-1504
E-69 CONTROL BOX SHOWS THE MESSAGE [WAITING TO INITIALIZE ] 40-1507
E-70 CONTROL BOX SHOWS THE MESSAGE [WAITING TO INITIALIZE ] 40-1508
E-71 CONTROL BOX SHOWS THE MESSAGE [LOCALIZATION ERROR] 40-1509
E-72 CONTROL BOX SHOWS THE MESSAGE [LOW PRECISIONS ] 40-1510
E-73 CONTROL BOX SHOWS THE MESSAGE [OUT OF DESIGN AREA] 40-1511
E-74 CONTROL BOX SHOWS THE MESSAGE [AVOIDANCE AREA BREACH!] 40-1512
E-75 CONTROL BOX SHOWS THE MESSAGE [HIGH CPU LOAD – CHECK DATA] 40-1513
E-76 CONTROL BOX CANNOT BE TURNED ON 40-1514
E-77 CONTROL BOX DOES NOT SHOW INTELLIGENT MACHINE CONTROL SCREEN 40-1515
E-78 CONTROL BOX DOES NOT SHOW HYDRAULIC EXCAVATOR IMAGE 40-1516
E-79 CONTROL BOX DOES NOT SHOW DESIGN SURFACE 40-1517
E-80 CONTROL BOX TOUCH PANEL DOES NOT RESPOND 40-1518
E-81 TOUCH PANEL COORDINATES OF CONTROL BOX DOES NOT MATCH 40-1519
E-82 WHEN YOU CHECK AND ADJUST BUCKET BLADE EDGE POSITION, VALUE IS DIFFERENT
LARGELY 40-1520
E-83 “SEMI-AUTO MODE” IS NOT SHOWN WHEN AUTO/MANUAL SWITCH IS PUSHED 40-1522
INDEX 00 INDEX AND FOREWORD
00-16 PC360LCI-11
E-84 “SEMI-AUTO MODE” IS SHOWN BUT AUTO GRADE ASSIST CONTROL DOES NOT WORK
40-1523
E-85 “SEMI-AUTO MODE” IS SHOWN BUT THE AUTO STOP CONTROL DOES NOT WORK 40-1524
E-86 “SEMI-AUTO MODE” IS SHOWN BUT THE WORKING MODE ICON IS NOT SHOWN 40-1525
E-87 BUCKET ANGLE HOLD CONTROL DOES NOT OPERATE 40-1526
E-88 BLADE EDGE POSITION ON DESIGN SURFACE IS NOT ACCURATE WHEN AUTO GRADE
ASSIST FUNCTION IS ON 40-1527
E-89 BLADE EDGE STOP POSITION IS NOT ACCURATE FOR DESIGN SURFACE WHEN AUTO
STOP CONTROL FUNCTION IS ON 40-1529
E-90 FACING ANGLE COMPASS DOES NOT BECOME PERPENDICULAR TO TARGET 40-1531
E-91 NG OCCURS FREQUENTLY IN IMU CALIBRATION DIAGNOSIS 40-1532
E-92 CUSHION FOR BOOM RAISE END DOES NOT WORK OR IS WEAK 40-1533
E-93 CUSHION FOR ARM IN END DOES NOT WORK OR IS WEAK 40-1534
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1537
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1537
SYSTEM CHART OF HYDRAULIC AND MECHANICAL SYSTEMS 40-1538
FAILURE MODE AND CAUSE TABLE 40-1540
H-1 ALL WORK EQUIPMENT, SWING AND TRAVEL DO NOT WORK 40-1551
H-2 ALL WORK EQUIPMENT, SWING AND TRAVEL LACK SPEED AND POWER 40-1552
H-3 FINE CONTROL PERFORMANCE OR RESPONSE IS POOR 40-1555
H-4 UNUSUAL NOISE IS HEARD FROM AROUND HYDRAULIC PUMP 40-1556
H-5 ENGINE SPEED DROPS LARGELY OR ENGINE STOPS 40-1557
H-6 SPEED OR POWER OF BOOM IS LOW 40-1559
H-7 ARM SPEED OR POWER IS LOW 40-1565
H-8 BUCKET SPEED OR POWER IS LOW 40-1570
H-9 WORK EQUIPMENT DOES NOT MOVE IN SINGLE OPERATION 40-1574
H-10 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1575
H-11 HYDRAULIC DRIFT OF ARM IS LARGE 40-1577
H-12 HYDRAULIC DRIFT OF BUCKET IS LARGE 40-1579
H-13 WHEN SINGLE WORK EQUIPMENT IS RELIEVED HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-1580
H-14 TIME LAG OF WORK EQUIPMENT IS LARGE 40-1581
H-15 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE 40-1582
H-16 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE 40-1583
H-17 ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1584
H-18 OIL FLOW IN ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1585
H-19 IN COMBINED OPERATION OF WORK EQUIPMENT, EQUIPMENT HAVING HEAVIER LOAD
MOVES SLOWER 40-1586
H-20 IN COMBINED OPERATION OF SWING AND TRAVEL, TRAVEL SPEED DROPS LARGELY
40-1587
H-21 IN COMBINED OPERATION OF SWING AND BOOM RAISE, BOOM RISING SPEED IS LOW
40-1588
H-22 MACHINE DOES NOT TRAVEL STRAIGHT 40-1589
H-23 MACHINE IS NOT STEERED WELL OR STEERING POWER IS LOW 40-1591
H-24 TRAVEL SPEED IS LOW 40-1594
H-25 ONE OF TRACKS DOES NOT RUN 40-1596
H-26 TRAVEL SPEED DOES NOT CHANGE, OR TRAVEL SPEED IS TOO SLOW OR FAST 40-1598
H-27 UPPER STRUCTURE DOES NOT SWING BOTH TO THE RIGHT AND LEFT 40-1599
H-28 SWINGS ONLY IN ONE DIRECTION 40-1600
H-29 SWING ACCELERATION OR SWING SPEED IS LOW IN BOTH DIRECTIONS (RIGHT AND
LEFT) 40-1601
H-30 SWING ACCELERATION PERFORMANCE IS POOR OR SWING SPEED IS SLOW IN ONLY
ONE DIRECTION 40-1602
H-31 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (BOTH
RIGHT AND LEFT) 40-1603
H-32 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (ONLY ONE
DIRECTION EITHER RIGHT OR LEFT) 40-1604
H-33 SHOCK IS LARGE WHEN UPPER STRUCTURE STOPS SWINGING 40-1605
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-17
H-34 LARGE UNUSUAL NOISE IS HEARD WHEN UPPER STRUCTURE STOPS SWINGING40-1606
H-35 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS APPLIED)40-1607
H-36 SWING DRIFT ON A SLOPE IS LARGE (WHILE SWING PARKING BRAKE IS RELEASED)
40-1608
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1609
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1609
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1610
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1611
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1612
S-4 ENGINE STARTABILITY IS POOR 40-1614
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1616
S-6 ENGINE STOPS DURING OPERATION 40-1618
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1620
S-8 ENGINE LACKS POWER 40-1621
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1623
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1625
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1626
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1627
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1628
S-14 OIL PRESSURE DROPS 40-1629
S-15 FUEL MIXES INTO ENGINE OIL 40-1631
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1632
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1633
S-18 UNUSUAL NOISE IS HEARD 40-1634
S-19 VIBRATION IS EXCESSIVE 40-1635
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1636
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1637
S-22 ACTIVE REGENERATION TAKES TIME 40-1639
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1640
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1641
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1643
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1644
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-8
HOW TO READ THIS MANUAL 50-8
COATING MATERIALS LIST 50-10
SPECIAL TOOLS LIST 50-14
SKETCHES OF SPECIAL TOOLS 50-29
ENGINE AND COOLING SYSTEM 50-38
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-38
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-51
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-70
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-98
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-101
REMOVE AND INSTALL STARTER ASSEMBLY 50-105
REMOVE AND INSTALL ALTERNATOR BELT 50-107
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-113
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-117
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-123
REMOVE AND INSTALL ENGINE AND MAIN PUMP ASSEMBLY 50-126
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-154
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-162
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-171
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-176
INDEX 00 INDEX AND FOREWORD
00-18 PC360LCI-11
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-185
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-197
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-210
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-217
REMOVE AND INSTALL AdBlue/DEF TANK FILLER PORT FILTER 50-218
REMOVE AND INSTALL KDPF ASSEMBLY 50-223
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-230
REMOVE AND INSTALL SCR ASSEMBLY 50-239
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-245
REMOVE AND INSTALL KDPF, SCR ASSEMBLY BRACKET 50-259
REMOVE AND INSTALL KCCV ASSEMBLY 50-267
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-270
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-278
REMOVE AND INSTALL AdBlue/DEF PUMP 50-285
REMOVE AND INSTALL AdBlue/DEF HOSE 50-291
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-306
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-310
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-313
POWER TRAIN 50-315
REMOVE AND INSTALL TRAVEL MOTOR AND FINAL DRIVE ASSEMBLY 50-315
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY 50-318
REMOVE AND INSTALL SWING MOTOR AND SWING MACHINERY ASSEMBLY 50-331
DISASSEMBLE AND ASSEMBLE SWING MACHINERY ASSEMBLY 50-334
REMOVE AND INSTALL SWING CIRCLE ASSEMBLY 50-345
UNDERCARRIAGE AND FRAME 50-347
SEPARATION AND CONNECTION OF TRACK ASSEMBLY 50-347
REMOVE AND INSTALL SPROCKET 50-352
REMOVE AND INSTALL IDLER AND IDLER CUSHION ASSEMBLY 50-354
DISASSEMBLE AND ASSEMBLE IDLER ASSEMBLY 50-356
DISASSEMBLE AND ASSEMBLE OF IDLER CUSHION ASSEMBLY 50-361
DISASSEMBLE AND ASSEMBLE TRACK ROLLER ASSEMBLY 50-364
DISASSEMBLEAND ASSEMBLE CARRIER ROLLER ASSEMBLY 50-368
REMOVE AND INSTALL REVOLVING FRAME ASSEMBLY 50-372
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 50-379
HYDRAULIC SYSTEM 50-383
REMOVE AND INSTALL CENTER SWIVEL JOINT ASSEMBLY 50-383
DISASSEMBLE AND ASSEMBLE CENTER SWIVEL JOINT ASSEMBLY 50-387
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-390
REMOVE AND INSTALL MAIN PUMP ASSEMBLY 50-400
REMOVE AND INSTALL JUNCTION BLOCK ASSEMBLY FOR INTELLIGENT MACHINE CONTROL
50-406
REMOVE AND INSTALL PRESSURE SENSOR FOR INTELLIGENT MACHINE CONTROL 50-411
REMOVE AND INSTALL BOOM SPOOL STROKE SENSOR 50-417
REMOVE AND INSTALL ARM SPOOL STROKE SENSOR 50-419
REMOVE AND INSTALL JUNCTION BLOCK BYPASS ADAPTER FOR INTELLIGENT MACHINE
CONTROL 50-423
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-427
DISASSEMBLE AND ASSEMBLE CONTROL VALVE ASSEMBLY 50-439
REMOVE AND INSTALL ATT BYPASS SOLENOID 50-446
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT PPC VALVE ASSEMBLY 50-451
DISASSEMBLE AND ASSEMBLE TRAVEL PPC VALVE ASSEMBLY 50-454
WORK EQUIPMENT 50-457
REMOVE AND INSTALL BUCKET ASSEMBLY 50-457
REMOVE AND INSTALL ARM ASSEMBLY 50-459
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-465
DISASSEMBLE AND ASSEMBLE STROKE SENSING BOOM CYLINDER ASSEMBLY 50-474
DISASSEMBLE AND ASSEMBLE STROKE SENSING ARM CYLINDER ASSEMBLY 50-487
DISASSEMBLE AND ASSEMBLE STROKE SENSING BUCKET CYLINDER ASSEMBLY 50-502
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-19
CAB AND ITS ATTACHMENTS 50-519
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-519
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-542
REMOVE AND INSTALL FRONT WINDOW ASSEMBLY 50-554
REMOVE AND INSTALL FLOOR FRAME ASSEMBLY 50-563
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-577
REMOVE AND INSTALL OPERATOR’S SEAT 50-593
REMOVE AND INSTALL SEAT BELT 50-599
REMOVE AND INSTALL FRONT WIPER ASSEMBLY 50-601
ELECTRICAL SYSTEM 50-616
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-616
REMOVE AND INSTALL PUMP CONTROLLER ASSEMBLY 50-622
REMOVE AND INSTALL WORK EQUIPMENT CONTROLLER ASSEMBLY 50-634
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 50-639
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-642
REMOVE AND INSTALL PUMP SWASH PLATE SENSOR 50-649
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-651
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-653
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-655
REMOVE AND INSTALL REARVIEW CAMERA 50-658
REMOVE AND INSTALL KomVision CAMERA 50-661
REMOVE AND INSTALL GATEWAY CONTROLLER ASSEMBLY 50-664
REMOVE AND INSTALL COMMUNICATION TERMINAL WIRING HARNESS 50-679
REMOVE AND INSTALL COMMUNICATION TERMINAL 50-702
REMOVE AND INSTALL ICT SENSOR CONTROLLER ASSEMBLY 50-706
REMOVE AND INSTALL JUNCTION HARNESS OF CONTROL BOX 50-712
REMOVE AND INSTALL CONTROL BOX HARNESS 50-717
REMOVE AND INSTALL GNSS RECEIVER 50-718
REMOVE AND INSTALL GNSS RECEIVER ANTENNA 50-720
REMOVE AND INSTALL NETWORK MODEM ANTENNA 50-723
REMOVE AND INSTALL GNSS ANTENNA 50-725
REMOVE AND INSTALL IMU SENSOR 50-727
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ENGINE AND COOLING SYSTEM 60-3
MAINTENANCE STANDARD OF ENGINE MOUNT 60-3
MAINTENANCE STANDARD OF COOLING SYSTEM 60-5
POWER TRAIN 60-6
MAINTENANCE STANDARD OF SWING CIRCLE 60-6
MAINTENANCE STANDARD OF SWING MACHINERY 60-7
MAINTENANCE STANDARD OF FINAL DRIVE 60-9
MAINTENANCE STANDARD OF SPROCKET 60-11
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING 60-12
UNDERCARRIAGE AND FRAME 60-14
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-14
MAINTENANCE STANDARD OF IDLER 60-16
MAINTENANCE STANDARD OF TRACK ROLLER 60-18
MAINTENANCE STANDARD OF CARRIER ROLLER 60-20
MAINTENANCE STANDARD OF TRACK SHOE 60-21
MAINTENANCE STANDARD OF TRIPLE SHOE 60-24
HYDRAULIC SYSTEM 60-25
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-25
MAINTENANCE STANDARD OF MAIN PUMP 60-26
MAINTENANCE STANDARD OF SWING MOTOR 60-28
MAINTENANCE STANDARD OF TRAVEL MOTOR 60-31
MAINTENANCE STANDARD OF CONTROL VALVE 60-34
MAINTENANCE STANDARD OF WORK EQUIPMENT AND SWING PPC VALVE 60-46
MAINTENANCE STANDARD OF TRAVEL PPC VALVE 60-49
INDEX 00 INDEX AND FOREWORD
00-20 PC360LCI-11
MAINTENANCE STANDARD OF 1ST-LINE ATTACHMENT PPC VALVE (WITH EPC VALVE) 60-52
MAINTENANCE STANDARD OF 2ND-LINE ATTACHMENT PPC VALVE 60-55
MAINTENANCE STANDARD OF SOLENOID VALVE 60-57
MAINTENANCE STANDARD OF ATTACHMENT CIRCUIT SELECTOR VALVE 60-58
MAINTENANCE STANDARD OF CENTER SWIVEL JOINT 60-59
WORK EQUIPMENT 60-60
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-60
MAINTENANCE STANDARD OF BOOM CYLINDER 60-69
MAINTENANCE STANDARD OF STROKE SENSING BOOM CYLINDER 60-70
MAINTENANCE STANDARD OF STROKE SENSING ARM CYLINDER 60-72
MAINTENANCE STANDARD OF STROKE SENSING BUCKET CYLINDER 60-74
MAINTENANCE STANDARD OF STROKE SENSOR FOR BOOM CYLINDER 60-76
MAINTENANCE STANDARD OF STROKE SENSOR FOR ARM CYLINDER 60-77
MAINTENANCE STANDARD OF STROKE AND RESET SENSOR FOR BUCKET CYLINDER 60-78
80 APPENDIX 80-1
CONTENTS 80-2
AIR CONDITIONER SYSTEM 80-4
PRECAUTIONS FOR REFRIGERANT 80-4
AIR CONDITIONER COMPONENT 80-5
SPECIFICATIONS OF AIR CONDITIONER 80-7
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-8
OUTLINE OF REFRIGERATION CYCLE 80-9
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-11
AIR CONDITIONER UNIT 80-11
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-15
AIR CONDITIONER CONTROLLER 80-19
COMPRESSOR 80-20
CONDENSER 80-21
RECEIVER DRIER 80-22
SENSORS FOR AIR CONDITIONER SYSTEM 80-23
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-25
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-27
AIR CONDITIONER SYSTEM DIAGRAM 80-29
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-30
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-32
TESTING AIR LEAKAGE (DUCT) 80-36
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-36
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-37
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-38
TEST VENT (MODE) CHANGEOVER 80-39
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-39
TESTING FRESH/RECIRC AIR CHANGEOVER 80-40
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-40
TEST SUNLIGHT SENSOR 80-41
METHOD FOR TESTING SUNLIGHT SENSOR 80-41
TEST (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-42
METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-42
TEST RELAYS 80-43
METHOD FOR TESTING RELAYS 80-43
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-44
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-45
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-48
FAILURE CODE [879AKA] 80-50
FAILURE CODE [879AKB] 80-51
FAILURE CODE [879BKA] 80-52
00 INDEX AND FOREWORD INDEX
PC360LCI-11 00-21
FAILURE CODE [879BKB] 80-54
FAILURE CODE [879CKA] 80-56
FAILURE CODE [879CKB] 80-57
FAILURE CODE [879DKZ] 80-58
FAILURE CODE [879EMC] 80-60
FAILURE CODE [879FMC] 80-61
FAILURE CODE [879GKX] 80-62
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-64
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-66
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-69
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-71
TROUBLESHOOTING USING GAUGE PRESSURE 80-73
CONNECTION OF SERVICE TOOL 80-76
METHOD FOR CONNECTING SERVICE TOOL 80-76
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-78
HANDLE COMPRESSOR OIL 80-80
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
HOW TO READ THE CODES FOR ELECTRIC CABLE 90-3
HYDRAULIC CIRCUIT DIAGRAM 90-7
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-7
HYDRAULIC CIRCUIT DIAGRAM (1/4) 90-11
HYDRAULIC CIRCUIT DIAGRAM (2/4) 90-13
HYDRAULIC CIRCUIT DIAGRAM (3/4) 90-15
HYDRAULIC CIRCUIT DIAGRAM (4/4) 90-17
ELECTRICAL CIRCUIT DIAGRAM 90-19
SYMBOLS USED IN ELECTRIC CIRCUIT DIAGRAM 90-19
ELECTRICAL CIRCUIT DIAGRAM (1/16) 90-23
ELECTRICAL CIRCUIT DIAGRAM (2/16) 90-25
ELECTRICAL CIRCUIT DIAGRAM (3/16) 90-27
ELECTRICAL CIRCUIT DIAGRAM (4/16) 90-29
ELECTRICAL CIRCUIT DIAGRAM (5/16) 90-31
ELECTRICAL CIRCUIT DIAGRAM (6/16) 90-33
ELECTRICAL CIRCUIT DIAGRAM (7/16) 90-35
ELECTRICAL CIRCUIT DIAGRAM (8/16) 90-37
ELECTRICAL CIRCUIT DIAGRAM (9/16) 90-39
ELECTRICAL CIRCUIT DIAGRAM (10/16) 90-41
ELECTRICAL CIRCUIT DIAGRAM (11/16) 90-43
ELECTRICAL CIRCUIT DIAGRAM (12/16) 90-45
ELECTRICAL CIRCUIT DIAGRAM (13/16) 90-47
ELECTRICAL CIRCUIT DIAGRAM (14/16) 90-49
ELECTRICAL CIRCUIT DIAGRAM (15/16) 90-51
ELECTRICAL CIRCUIT DIAGRAM (16/16) 90-53
INDEX 1

DESCRIPTION:

Komatsu PC360LCi-11 Hydraulic Excavator Shop Manual SEN06883-01 – PDF DOWNLOAD

SERIAL NUMBERS 91532 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

IMAGES PREVIEW OF THE MANUAL: