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Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K34001 and up) PDF
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K34001 and up)
FILE DETAILS:
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K34001 and up)
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : UEAM000902
Total Pages : 271
DESCRIPTION:
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K34001 and up)
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K34001 and up)
FOREWORD............................................................................................................ 2 SAFETY INFORMATION.................................................................................................. 3 SAFETY MESSAGES................................................................................................. 3 NOISE........................................................................................................... 4 VIBRATION....................................................................................................... 5 EMERGENCY STEERING.............................................................................................. 6 INTRODUCTION........................................................................................................ 7 INTENDED USE.................................................................................................... 7 Features........................................................................................................ 7 BREAKING IN YOUR NEW MACHINE.................................................................................... 7 LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...................................................... 9 MACHINE SERIAL NO. PLATE POSITION............................................................................... 9 ENGINE SERIAL NO. PLATE POSITION................................................................................ 9 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................................................................... 9 MACHINE SERIAL PLATES........................................................................................... 10 STANDARD SERIAL PLATE....................................................................................... 10 GERMANY SERIAL PLATE........................................................................................ 10 ITALIAN SERIAL PLATE........................................................................................ 10 SAFETY.............................................................................................................. 16 GENERAL PRECAUTIONS............................................................................................. 17 PRECAUTION DURING OPERATION..................................................................................... 23 BEFORE STARTING ENGINE...................................................................................... 23 OPERATING MACHINE........................................................................................... 24 TRANSPORTATION.............................................................................................. 29 BATTERY..................................................................................................... 30 TOWING...................................................................................................... 31 BUCKET WITH HOOK OR BUCKET LINK............................................................................. 33 GENERAL PRECAUTIONS..................................................................................... 33 PRECAUTIONS FOR LIFTING OPERATION....................................................................... 34 PRECAUTIONS FOR MAINTENANCE..................................................................................... 36 BEFORE CARRYING OUT MAINTENANCE............................................................................. 36 DURING MAINTENANCE.......................................................................................... 39 POSITION FOR ATTACHING SAFETY LABELS............................................................................ 42 POSITION FOR ATTACHING SAFETY LABELS........................................................................ 42 ROTATING ARM............................................................................................ 54 OPERATION........................................................................................................... 56 GENERAL VIEW.................................................................................................... 57 GENERAL VIEW OF MACHINE..................................................................................... 57 GENERAL VIEW OF CONTROLS AND GAUGES......................................................................... 58 EXPLANATION OF COMPONENTS....................................................................................... 60 MACHINE MONITOR............................................................................................. 60 A. BASIC CHECK ITEMS.................................................................................... 60 B. CAUTION ITEMS........................................................................................ 61 C. EMERGENCY STOP ITEMS................................................................................. 61 D. METER DISPLAY PORTION................................................................................ 61 E. SWITCHES............................................................................................. 61 A: BASIC CHECK ITEMS.................................................................................... 62 B: CAUTION ITEMS........................................................................................ 63 C: EMERGENCY STOP ITEMS................................................................................. 64 D: METER DISPLAY PORTION................................................................................ 65 E: SWITCHES............................................................................................. 68 SWITCHES.................................................................................................... 71 CONTROL LEVERS, PEDALS...................................................................................... 81 ROOF HATCH.................................................................................................. 84 CLEAR RAIN VISOR........................................................................................ 85 PULL DOWN SUN VISOR..................................................................................... 85 FRONT WINDOW................................................................................................ 86 DOOR LOCK................................................................................................... 89 CAP, COVER WITH LOCK........................................................................................ 90 METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)............................. 90 METHOD OF OPENING AND CLOSING COVER WITH LOCK (cover with lock)......................................... 90 FUSE........................................................................................................ 91 LUGGAGE TRAY................................................................................................ 92 ASHTRAY..................................................................................................... 92 CUP HOLDER.............................................................................................. 92 HEATER...................................................................................................... 92 VIEW OF CONTROL PANEL................................................................................... 92 AIR CONDITIONER............................................................................................. 94 VIEW OF CONTROL PANEL................................................................................... 94 PRECAUTION WHEN USING AIR CONDITIONER................................................................... 96 FUSIBLE LINK................................................................................................ 97 CONTROLLERS................................................................................................. 97 TOOL BOX.................................................................................................... 97 REFUELLING PUMP............................................................................................. 97 CAB RADIO (OPTION).......................................................................................... 98 PRECAUTION OF USE....................................................................................... 98 WARNING LAMPS............................................................................................... 99 HANDLING THE ACCUMULATOR....................................................................................100 OPERATION.......................................................................................................102 CHECK BEFORE STARTING ENGINE................................................................................102 WALK-AROUND CHECK.......................................................................................102 CHECK BEFORE STARTING...................................................................................104 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT.............................................................108 OPERATIONS AND CHECKS BEFORE STARTING ENGINE............................................................110 STARTING ENGINE.............................................................................................111 NORMAL STARTING.........................................................................................111 STARTING IN COLD WEATHER................................................................................112 OPERATIONS AND CHECKS AFTER STARTING ENGINE.............................................................114 WHEN NORMAL.............................................................................................114 IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)..........................................................116 MOVING MACHINE OFF..........................................................................................120 MOVING MACHINE FORWARD..................................................................................120 STEERING....................................................................................................122 STOPPING....................................................................................................124 STOPPING MACHINE (NORMAL)...............................................................................124 STOPPING MACHINE (EMERGENCY)............................................................................124 SWINGING (Slewing the upper carriage).......................................................................125 OPERATION OF WORK EQUIPMENT.................................................................................126 WORKING MODE SELECTION......................................................................................127 PROHIBITIONS FOR OPERATION..................................................................................129 PRECAUTIONS FOR OPERATION...................................................................................130 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.................................................................131 HOW TO ESCAPE FROM MUD......................................................................................132 WHEN ONE SIDE IS STUCK..................................................................................132 WHEN BOTH SIDES ARE STUCK...............................................................................133 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.....................................................................133 BACKHOE WORK............................................................................................133 SHOVEL WORK.............................................................................................133 DITCHING WORK...........................................................................................134 LOADING WORK............................................................................................134 REPLACEMENT AND INVERSION OF BUCKET.........................................................................134 REPLACEMENT.............................................................................................134 INVERSION...............................................................................................135 PARKING MACHINE.............................................................................................137 CHECK AFTER FINISHING WORK..................................................................................138 STOPPING ENGINE.............................................................................................138 CHECK AFTER STOPPING ENGINE.................................................................................139 LOCKING.....................................................................................................139 OVERLOAD WARNING DEVICE.....................................................................................139 HANDLING THE WHEELS.........................................................................................139 TRANSPORTATION..................................................................................................145 LOADING, UNLOADING WORK.....................................................................................145 PRECAUTIONS FOR LOADING.....................................................................................147 HOW TO LIFT THE MACHINE.................................................................................147 PRECAUTIONS FOR TRANSPORTATION..............................................................................149 TRAVELLING POSTURE..........................................................................................150 COLD WEATHER OPERATION..........................................................................................151 PRECAUTIONS FOR LOW TEMPERATURE.............................................................................151 FUEL AND LUBRICANTS.....................................................................................151 COOLANT.................................................................................................151 BATTERY.................................................................................................152 PRECAUTIONS AFTER COMPLETION OF WORK........................................................................152 AFTER COLD WEATHER..........................................................................................153 LONG-TERM STORAGE...............................................................................................154 BEFORE STORAGE..............................................................................................154 DURING STORAGE..............................................................................................154 AFTER STORAGE...............................................................................................155 STARTING MACHINE AFTER LONG-TERM STORAGE....................................................................155 TROUBLESHOOTING.................................................................................................156 PHENOMENA THAT ARE NOT FAILURES.............................................................................156 METHOD OF TOWING MACHINE....................................................................................157 PRECAUTIONS ON PARTICULAR JOBSITES..........................................................................157 IF BATTERY IS DISCHARGED....................................................................................158 STARTING ENGINE WITH BOOSTER CABLE......................................................................158 OTHER TROUBLE...............................................................................................160 ELECTRICAL SYSTEM.......................................................................................160 CHASSIS.................................................................................................161 ENGINE..................................................................................................161 ELECTRONIC CONTROL SYSTEM...............................................................................163 MAINTENANCE.........................................................................................................164 GUIDES TO MAINTENANCE...........................................................................................165 OUTLINES OF SERVICE.............................................................................................168 OUTLINE OF OIL, FUEL, COOLANT...............................................................................168 OIL.....................................................................................................168 FUEL....................................................................................................169 COOLANT.................................................................................................169 GREASE..................................................................................................170 STORING OIL AND FUEL....................................................................................170 FILTERS.................................................................................................170 OUTLINE OF ELECTRIC SYSTEM..................................................................................171 OUTLINE OF HYDRAULIC SYSTEM.................................................................................171 WEAR PARTS LIST.................................................................................................173 USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...............................................174 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS............................................................174 USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT..................................175 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................178 INTRODUCTION OF NECESSARY TOOLS.............................................................................178 TORQUE LIST.................................................................................................179 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................................180 SAFETY CRITICAL PARTS.......................................................................................181 MAINTENANCE SCHEDULE CHART......................................................................................182 MAINTENANCE WHEN USING HYDRAULIC BREAKER....................................................................187 SERVICE PROCEDURE...............................................................................................188 INITIAL 250 HOURS SERVICE...................................................................................188 WHEN REQUIRED...............................................................................................189 CHECK, CLEAN AND REPLACE THE AIR CLEANER ELEMENT........................................................189 CLEAN INSIDE OF COOLING SYSTEM..........................................................................190 CHECKING COOLANT LEVEL..................................................................................193 DRAINING THE SYSTEM.....................................................................................193 CLEANING THE SYSTEM.....................................................................................193 FILLING THE SYSTEM......................................................................................194 REFILLING AN OVERHEATED SYSTEM..........................................................................194 CLEANING THE RADIATOR...................................................................................195 CLEANING THE RADIATOR PRE-SCREEN........................................................................195 THERMOSTATS.............................................................................................195 FAN.....................................................................................................196 CHECK AND TIGHTEN WHEEL NUTS............................................................................196 CHECK ELECTRICAL INTAKE AIR HEATER......................................................................196 CHECK ALTERNATOR........................................................................................196 CHECK START MOTOR.......................................................................................197 REPLACE BUCKET SIDE CUTTERS.............................................................................197 REPLACE BUCKET TEETH....................................................................................198 ADJUST BUCKET CLEARANCE.................................................................................198 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................................................199 CHECK AND ADJUST AIR CONDITIONER........................................................................199 DRAIN ENGINE BREATHER OIL CATCHER.......................................................................200 CHECK BEFORE STARTING.......................................................................................201 CHECK COOLANT LEVEL, ADD WATER..........................................................................201 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..............................................................201 CHECK FUEL LEVEL, ADD FUEL..............................................................................202 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..............................................................203 CHECK AIR CLEANER FOR CLOGGING..........................................................................203 CHECK ELECTRIC WIRING...................................................................................204 CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR. DRAIN WATER AND SEDIMENT....................................204 EVERY 50 HOURS..............................................................................................205 DRAIN WATER AND SEDIMENT FROM FUEL TANK.................................................................205 EVERY 100 HOURS SERVICE.....................................................................................205 LUBRICATING.............................................................................................205 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL........................................................209 CLEAN FRESH AIR INTAKE FILTER...........................................................................209 EVERY 250 HOURS SERVICE.....................................................................................210 CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL..................................................................210 CHECK OIL LEVEL IN AXLES, ADD OIL.......................................................................211 CHECK OIL LEVEL IN TRANSMISSION, ADD OIL................................................................211 CHECK LEVEL OF BATTERY ELECTROLYTE......................................................................212 LUBRICATE SWING CIRCLE (2 points).......................................................................212 BELTS, GENERAL..........................................................................................212 CHECK FAN BELT TENSION, ADJUST CHECKING TENSION.........................................................213 REPLACEMENT.............................................................................................214 CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION...................................214 CHECK AND ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT.............................................215 EVERY 500 HOURS SERVICE.....................................................................................216 REPLACE FUEL FILTER CARTRIDGES..........................................................................216 CHECK SWING PINION GREASE LEVEL, ADD GREASE.............................................................218 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.......................................219 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W.......220 REPLACE HYDRAULIC TANK BREATHER ELEMENT.................................................................221 REPLACE HYDRAULIC FILTER ELEMENT........................................................................221 EVERY 1000 HOURS SERVICE....................................................................................222 CHANGE OIL IN SWING MACHINERY CASE......................................................................222 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..............................................................223 CHECK PLAY OF TURBOCHARGER ROTOR........................................................................223 CHECK & ADJUST VALVE CLEARANCE..........................................................................223 CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB.......................................................225 CHECK FAN BELT TENSION..................................................................................225 EVERY 2000 HOURS SERVICE....................................................................................226 CLEAN HYDRAULIC TANK STRAINER...........................................................................226 CLEAN, CHECK TURBOCHARGER...............................................................................226 CHECK ALTERNATOR, STARTING MOTOR........................................................................226 CHECK VIBRATION DAMPER..................................................................................227 CHANGE OIL IN AXLES.....................................................................................227 CHANGE OIL IN HUBS......................................................................................228 CHANGE OIL IN TRANSMISSION ASSEMBLY.....................................................................228 CHANGE ANTIFREEZE.......................................................................................228 CHECK AND ADJUST VALVE CLEARANCE........................................................................228 EVERY 4000 HOURS SERVICE....................................................................................229 CHECK WATER PUMP........................................................................................229 EVERY 5000 HOURS SERVICE....................................................................................229 CHANGE OIL IN HYDRAULIC TANK............................................................................229 SPECIFICATIONS......................................................................................................232 SPECIFICATIONS..................................................................................................233 1 - PIECE BOOM..............................................................................................234 2 - PIECE BOOM..............................................................................................235 WORKING RANGE: ONE PIECE BOOM...............................................................................236 WORKING RANGE: TWO PIECE BOOM...............................................................................237 OPTIONS, ATTACHMENTS................................................................................................238 GENERAL PRECAUTIONS.............................................................................................239 PRECAUTIONS RELATED TO SAFETY...............................................................................239 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.....................................................................240 HANDLING BUCKET WITH HOOK.......................................................................................241 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.....................................................................241 PROHIBITED OPERATIONS.......................................................................................241 PRECAUTIONS DURING OPERATIONS...............................................................................241 MACHINES READY FOR ATTACHMENTS..................................................................................242 GENERAL LOCATIONS...........................................................................................242 HANDLING THE CLAMSHELL BUCKET...............................................................................244 How to install clamshell bucket.........................................................................244 How to operate..........................................................................................244 OPERATION...................................................................................................245 WHEN USING BREAKER......................................................................................245 HANDLING ACCUMULATOR........................................................................................247 METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR..................248 LONG-TERM STORAGE...........................................................................................248 SPECIFICATIONS..........................................................................................248 INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE..................................................249 HYDRAULIC BREAKER...........................................................................................249 POWER RIPPER................................................................................................252 FORK GRAB...................................................................................................253 GRAPPLE BUCKET..............................................................................................254 SCRAP GRAPPLE...............................................................................................255 CRUSHER & SMASHER...........................................................................................257 HYDRAULIC PILE DRIVER.......................................................................................258 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.................................................................259 ROTATING ARM................................................................................................261 GENERAL LOCATION AND SPECIFICATIONS.....................................................................261 GENERAL VIEW OF CONTROLS................................................................................262 LEFT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device).......................................262 RIGHT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)......................................263 ARM ROTATION CONTROL....................................................................................263 UPPER BOOM CONTROL PEDAL................................................................................264 PEDAL LOCK FOR BOOM ADJUST..............................................................................264 EXCAVATOR’S WORK........................................................................................264 REPLACEMENT OF BUCKET...................................................................................265 HANDLING THE TRAPEZOIDAL BUCKET (If equipped)...........................................................267 TRAVELLING POSTURE......................................................................................268 MAINTENANCE REQUIREMENT.................................................................................269 EVERY 100 HOURS SERVICE.................................................................................270 EVERY 250 HOURS SERVICE.................................................................................270 EVERY 1000 HOURS SERVICE................................................................................271
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