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Komatsu PW160-7K Hydraulic Excavator Shop Manual (K40001 and up) - PDF DOWNLOAD

Komatsu PW160-7K Hydraulic Excavator Shop Manual (K40001 and up)

FILE DETAILS:

Komatsu PW160-7K Hydraulic Excavator Shop Manual (K40001 and up)

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Product Code : UEBM002500
Total Pages : 890

DESCRIPTION:

Komatsu PW160-7K Hydraulic Excavator Shop Manual (K40001 and up)

FOREWORD:
GENERAL:
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters: these chapters are further divided into the each main group of components.

STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs , as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “problems” to “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling eachr component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD:
This section gives the judgement standards when inspecting disassembled parts.

TABLE OF CONTENTS:

Komatsu PW160-7K Hydraulic Excavator Shop Manual (K40001 and up)

PW160-7K........................................................................................................  1
K40001 AND UP...................................................................................................  1
Sec 00.pdf......................................................................................................  0
	SAFETY......................................................................................................  3
		SAFETY NOTICE...........................................................................................  3
			IMPORTANT SAFETY NOTICE.............................................................................  3
			GENERAL PRECAUTIONS.................................................................................  3
			PREPARATIONS FOR WORK...............................................................................  3
			PRECAUTIONS DURING WORK.............................................................................  4
	GENERAL.....................................................................................................  5
	HOW TO READ THE SHOP MANUAL.................................................................................  6
		volumes.................................................................................................  6
		DISTRIBUTION AND UPDATING...............................................................................  6
		FILING METHOD...........................................................................................  6
		REVISED EDITION MARK....................................................................................  6
		REVISIONS...............................................................................................  6
		SYMBOLS.................................................................................................  6
	HOISTING INSTRUCTIONS.......................................................................................  7
		HOISTING................................................................................................  7
		WIRE ROPES..............................................................................................  7
	PUSH-PULL TYPE COUPLERS.....................................................................................  8
	COATING MATERIALS........................................................................................... 10
	STANDARD TIGHTENING TORQUE.................................................................................. 12
		STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS............................................................ 12
		TIGHTENING TORQUE OF HOSE NUTS.......................................................................... 13
		TIGHTENING TORQUE OF SPLIT FLANGE BOLTS................................................................. 13
		TIGHTENING TORQUE FOR FLARED NUTS....................................................................... 13
		Tightening torque for 102 engine series (bolts and nuts)................................................ 14
		Tightening torque for 102 engine series (eye joints).................................................... 14
		Tightening torque for 102 engine series (tapered screws)................................................ 14
	ELECTRIC WIRE CODE.......................................................................................... 15
		CLASSIFICATION BY THICKNESS............................................................................. 15
		CLASSIFICATION BY COLOR AND CODE........................................................................ 15
	CONVERSION TABLES........................................................................................... 16
		METHOD OF USING THE CONVERSION TABLE.................................................................... 16
	UNITS....................................................................................................... 22
01.pdf..........................................................................................................  0
	WORKING RANGES.............................................................................................. 26
		1 PIECE BOOM............................................................................................ 26
		2 PIECE BOOM............................................................................................ 27
	SPECIFICATION DIMENSION DRAWINGS............................................................................ 24
	DIMENSIONS.................................................................................................. 24
		1 pIECE BOOM............................................................................................ 24
	DIMENSIONS.................................................................................................. 25
		2 PIECE BOOM............................................................................................ 25
	SPECIFICATIONS.............................................................................................. 28
	WEIGHT TABLE................................................................................................ 30
		1 piece boom............................................................................................ 31
		2 piece boom............................................................................................ 31
	FUEL, COOLANT AND LUBRICANTS................................................................................ 32
10.pdf..........................................................................................................  0
	ENGINE RELATED PARTS........................................................................................ 34
	RADIATOR • OIL COOLER • charge air cooler................................................................... 35
	POWER TRAIN................................................................................................. 36
	SWING CIRCLE................................................................................................ 38
	SWING MACHINERY & motor..................................................................................... 40
	SWING MOTOR................................................................................................. 44
		Operation of swing lock................................................................................. 48
		RELIEF VALVE PORTION.................................................................................... 49
		Operation............................................................................................... 49
	UNDERCARRIAGE............................................................................................... 50
	TRANSMISSION................................................................................................ 52
	TRAVEL MOTOR................................................................................................ 55
		oPERATION OF TRAVEL MOTOR............................................................................... 57
	CLUTCH CONTROL CIRCUIT...................................................................................... 59
	AXLE........................................................................................................ 61
	sUSPENSION LOCK CYLINDER.................................................................................... 65
	Braking System.............................................................................................. 68
	brake/steer pump............................................................................................ 70
	PRIORITY VALVE.............................................................................................. 71
	Power brake valve........................................................................................... 72
	ACCUMULATOR for brake system................................................................................ 73
	STEERING TRAIN.............................................................................................. 74
	STEERING COLUMN............................................................................................. 75
	ORBITROL VALVE.............................................................................................. 76
	hydraulic equipment layout drawingS......................................................................... 78
	hydraulic CIRCUIT dIAgRAM................................................................................... 80
	HYDRAULIC TANK.............................................................................................. 81
	HYDRAULIC PUMP.............................................................................................. 82
		HPV125.................................................................................................. 82
		LS VALVE................................................................................................ 87
		PC VALVE................................................................................................ 87
		LS(pc)-EPC VALVE........................................................................................100
	PILOT PRESSURE CONTROL (PPC) SYSTEM.........................................................................103
	CONTROL VALVE...............................................................................................104
		PW160-7K................................................................................................104
	CLSS........................................................................................................115
		OUTLINE OF CLSS.........................................................................................115
	CENTre SWIVEL JOINT.........................................................................................135
	travel ppc pedal............................................................................................136
	WORK EQUIPMENT • SWING PPC VALVE............................................................................138
	SERVICE PPC VALVE...........................................................................................142
	solenoid valve MANIFOLD.....................................................................................145
		Solenoid valve (2, 4 & 6-stage solenoid)................................................................146
		attachment epc valve....................................................................................147
	Boom safety valve...........................................................................................150
	HYDRAULIC CYLINDER..........................................................................................152
		BOOM CYLINDER...........................................................................................152
		ARM CYLINDER............................................................................................152
		BUCKET CYLINDER.........................................................................................152
		ADJUST CYLINDER.........................................................................................153
	Outrigger CYLINDER..........................................................................................154
	dozer CYLINDER..............................................................................................156
	work equipment..............................................................................................158
		Work Equipment..........................................................................................159
		1. DIMENSION OF ARM.....................................................................................160
		2. Dimension of bucket..................................................................................161
	air conditioner.............................................................................................162
		air conditioner piping..................................................................................162
	electrical wiring diagram...................................................................................163
	engine control system.......................................................................................164
		Governor motor..........................................................................................166
		Engine throttle and pump controller.....................................................................168
	ELECTRONIC CONTROL SYSTEM...................................................................................170
		machine control system diagram..........................................................................172
	machine MONITOR SYSTEM......................................................................................195
		Monitor panel...........................................................................................196
	Overload warning device.....................................................................................215
		OUTLINE.................................................................................................215
	SENSOR......................................................................................................216
	1st attachment circuit hydraulic performance (main valve bypassed)..........................................220
	1st attachment circuit hydraulic performance (VIA main valve)...............................................222
	travel system...............................................................................................224
		TRAVEL CIRCUIT..........................................................................................224
		oPERATIONAL AND CONTROL FEATURES........................................................................225
	SteeRING system.............................................................................................246
		Operating principles....................................................................................246
	SERVICE BRAKE AND SUSPENSION SYSTEM.........................................................................259
		bRAKING SYSTEM..........................................................................................259
		operation...............................................................................................262
20_001.pdf......................................................................................................  0
	STANDARD VALUE TABLE FOR ENGINE RELATED PARTS...............................................................266
	STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS..............................................................267
		Flow control characteristic of PC valve (STD)...........................................................278
20_101.pdf......................................................................................................  0
	INSPECTION AND ADJUSTMENT OF ENGINE RPM.....................................................................280
	MEASUREMENT OF EXHAUST GAS COLOR............................................................................282
	ADJUSTMENT OF VALVE CLEARANCE...............................................................................284
	MEASUREMENT OF COMPRESSION PRESSURE.........................................................................286
	MEASUREMENT OF BLOW-BY PRESSURE.............................................................................287
	INSPECTION AND ADJUSTMENT OF FUEL INJECTION TIMING..........................................................288
	MEASUREMENT OF ENGINE OIL PRESSURE..........................................................................291
	EMERGENcy sEtting iF FAILURE occurs IN ENGINE CONTROL SYSTEM................................................294
	MEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS...........................................................295
	INSPECTION AND ADJUSTMENT OF HYDRAULIC OIL PRESSURE IN HYDRAULIC CIRCUIT FOR WORK EQUIPMENT, SWIN...........296
	INSPECTION AND ADJUSTMENT OF CONTROL CIRCUIT OIL PRESSURE...................................................299
	INSPECTION AND ADJUSTMENT OF PUMP PC (Valve INLET) CONTROL OIL PRESSURE.....................................301
	INSPECTION AND ADJUSTMENT OF PUMP LS valve CONTROL OIL PRESSURE.............................................304
	MEASUREMENT OF SOLENOID VALVE OUTPUT PRESSURE...............................................................308
		7 - Stage solenoid block................................................................................310
		4 - Stage solenoid block................................................................................312
		2 - Stage solenoid block................................................................................313
	MEASUREMENT OF PPC VALVE OUTPUT PRESSURE....................................................................314
	ADJUSTMENT OF WORK EQUIPMENT AND SWING PPC VALVE............................................................316
	testing travel motor relief pressure........................................................................317
	adjusting travel motor relief pressure......................................................................318
	Testing propshaft speed.....................................................................................319
	tESTING TRANSMISSION CLUTCH CONTROL CIRCUIT.................................................................320
	INSPECTION OF LOCATIONS OF HYDRAULIC DRIFT OF WORK EQUIPMENT................................................322
	MEASUREMENT OF OIL LEAKAGE AMOUNT...........................................................................324
	AIR BLEEDING OF VARIOUS PARTS...............................................................................326
	INSPECTION PROCEDURES FOR DIODE.............................................................................328
	SPECIAL FUNCTION OF MONITOR PANEL...........................................................................329
		Operation of Operator's Menu and Display (Outline)......................................................331
		Table for Service and Failure Code Nos..................................................................337
		Operation and Display of Service Menu...................................................................340
			Way of switching to Service Menu....................................................................340
	PREPARATIONS FOR TROUBLESHOOTING ELECTRICAL SYSTEM..........................................................360
20_201.pdf......................................................................................................  0
	TROUBLESHOOTING.............................................................................................361
		POINTS TO REMEMBER WHEN TROUBLESHOOTING.................................................................362
		SEQUENCE OF EVENTS IN TROUBLESHOOTING...................................................................363
		POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE........................................................364
		CHECKS BEFORE TROUBLESHOOTING...........................................................................372
		CLASSIFICATION AND STEPS FOR TROUBLESHOOTING............................................................373
			Classification of troubleshooting...................................................................373
			Steps for troubleshooting...........................................................................373
			Failure-looking Phenomenon and Troubleshooting No...................................................374
		CONNECTOR LOCATION CHART AND ELECTRICAL CIRCUIT DIAGRAM BY SYSTEM.......................................378
			CONNECTOR LOCATION STEREOGRAM.......................................................................384
		CONNECTION TABLE FOR CONNECTOR PIN NUMBERS..............................................................392
20_301.pdf......................................................................................................  0
	TROUBLESHOOTING WHEN SERVICE CODE "ELECTRICAL SYSTEM" AND FAILURE CODE "MECHANICAL SYSTEM" ARE IN...........421
		INFORMATION CONTAINED IN TROUBLESHOOTING TABLE..........................................................424
		Service Code in Electrical System (Abnormal data in Error History)......................................426
		Service Code in Electrical System (Disconnection of S-NET signal).......................................428
		Service Code in Electrical System (Short-circuiting in Travel Neutral Solenoid).........................430
		Service Code in Electrical System (Short-circuiting of Travel F/R solenoid).............................432
		Service Code in Electrical System (Short-circuiting in 2-Stage Relief solenoid).........................434
		Service Code in Electrical System (Short-circuiting in Transmission Clutch solenoid)....................436
		Service Code in Electrical System (Short-circuiting in Creep solenoid)..................................438
		Service Code in Electrical System (Disconnection in Creep solenoid).....................................440
		Service Code in Electrical System (Disconnection in Travel Neutral solenoid)............................442
		Service Code in Electrical System (Disconnection of Travel F/R solenoid)................................444
		Service Code in Electrical System (Disconnection in Swing Parking Brake solenoid).......................446
		Service Code in Electrical System (Disconnection in 2-stage Relief solenoid)............................448
		Service Code in Electrical System (Disconnection in Transmission Clutch solenoid).......................450
		Service Code in Electrical System (Abnormality in inputting model code).................................452
		Service Code in Electrical System (Abnormality in inputting model code).................................454
		Service Code in Electrical System Disconnection of S-NET signal)........................................456
		Service Code in Electrical System (Short-circuiting in LS-EPC solenoid).................................458
		Service Code in Electrical System (Disconnection in LS-EPC solenoid system).............................459
		Service Code in Electrical System (Abnormality in pump pressure sensor).................................460
		Service Code in Electrical System (Abnormality in Pressure sensor power source).........................462
		Service Code in Electrical System (Abnormality in engine rotation sensor in governor • pump contr.......464
		Service Code in Electrical System (Short-circuiting in PC-EPC solenoid).................................466
		Service Code in Electrical System (Disconnection in PC-EPC solenoid system).............................468
		Service Code in Electrical System (Short circuiting in 2-stage back pressure solenoid)..................470
		Service Code in Electrical System (Disconnection in 2-stage Back Pressure solenoid).....................472
		Service Code in Electrical System (Short-circuiting in attachment oil flow rate adjusting EPC)..........474
		Service Code in Electrical System (Disconnection in attachment oil flow rate adjusting EPC).............475
		Service Code in Electrical System (Abnormality in direction control switch).............................476
		Service Code In Electrical System (Abnormality in overload caution sensor)..............................478
		Service Code in Electrical System (Abnormality in travel PPC sensor)....................................480
		Service Code in Electrical System (Disconnection in transmission speed sensor in governor • pump .......482
		Service Code in Electrical System (Incorrect non-volatile memory data)..................................484
		Service Code in Electrical System (Abnormality in travel PPC switch hydraulics).........................485
		Service Code in Electrical System (Abnormality in governor potentiometer)...............................487
		Service Code in Electrical System (Abnormality in fuel dial)............................................489
		Service Code in Electrical System (Short-circuiting in battery relay)...................................491
		Service Code in Electrical System (Step-out in governor motor)..........................................493
		Service Code in Electrical System (Disconnection in governor motor Phase A and B).......................495
		Service Code in Electrical System (Short-circuiting in governor motor Phase A and Phase B)..............497
		Service Code in Electrical System ("Model Selection" function not provided yet).........................499
		Service Mode in Electrical System (Model selecting signal fault)........................................500
		Failure Code in Mechanical System (Out-of-rate engine rotation at high idling)..........................501
		Failure Code in Mechanical System A000N2 (Out-of-rate engine rotation at low idling)....................501
		Failure Code in Mechanical System (Air cleaner clogging)................................................502
		Failure Code in Mechanical System (Abnormally lowered charging voltage).................................503
		Failure Code in Mechanical System (Abnormally lowered engine oil pressure)..............................505
		Failure Code in Mechanical System (Abnormally lowered engine oil level).................................506
		Failure Code in Mechanical System (Engine cooling water overheating)....................................507
		Failure Code in Mechanical System (Abnormally lowered radiator water level).............................508
		Failure Code in Mechanical System (Hydraulic oil overheating)...........................................509
20_501.pdf......................................................................................................  0
	INFORMATION CONTAINED IN TROUBLESHOOTING TABLE..............................................................512
	E-1 Engine does not start (Engine does not rotate)..........................................................513
	E-2 Engine stops while in operation.........................................................................516
	E-3 Engine speed is irregular, or there is hunting..........................................................518
	E-4 Engine does not stop....................................................................................520
	E-5 Auto-decelerator does not work..........................................................................522
	E-6 Auto engine warm-up device does not work................................................................523
	E-7 Pre heater does not work................................................................................524
	E-8 All work equipment, swing and travel do not move........................................................526
	E-9 One-touch Power Max Switch does not work................................................................528
	E-10 No display in monitor panel at all.....................................................................529
	E-11 Part of display on monitor panel is missing............................................................530
	E-12 Monitor panel displays contents irrelevant to the model................................................530
	E-13 Fuel level monitor red lamp lights up while engine is running..........................................531
	E-14 Engine cooling water temperature gauge does not indicate correctly.....................................532
	E-15 Hydraulic oil temperature gauge does not display correctly.............................................533
	E-16 Fuel gauge does not display correctly..................................................................534
	E-17 Swing lock monitor does not display correctly..........................................................536
	E-18 When the monitor switch is operated, no display appears................................................538
	E-19 Windshield wiper does not work.........................................................................540
	E-21 "Boom/Stabiliser RAISE" is not correctly displayed in monitor function.................................542
	E-22 "Boom LOWER" is not correctly displayed in monitor function............................................543
	E-23 "Arm DIGGING" is not correctly displayed in monitor function...........................................544
	E-24 "Arm DUMPING" is not correctly displayed in monitor function...........................................545
	E-25 "Bucket DIGGING" is not correctly displayed in monitor function........................................546
	E-26 "Bucket DUMPING" is not correctly displayed in monitor function........................................547
	E-27 "SWING" is not correctly displayed in monitor function.................................................548
	E-28 "TRAVEL" is not correctly displayed in monitor function................................................550
	E-29 "Service" is not correctly displayed in monitor function...............................................552
	E-30 Air Conditioner does not work..........................................................................554
	E-31 Travel alarm does not sound............................................................................555
20_601.pdf......................................................................................................  0
	TROUBLESHOOTING OF ELECTRICAL SYSTEM........................................................................557
	(Error checking of items without Monitor codes).............................................................557
		INFORMATION CONTAINED IN TROUBLESHOOTING TABLE..........................................................559
		Radio Cassette & Telephone Socket.......................................................................560
		PPC Circuit & Brake Light Interlock.....................................................................562
		Undercarriage Attachments - Mode Selection..............................................................564
		Undercarriage Attachments - Front Left Outrigger........................................................566
		Undercarriage Attacments - Front Right Outrigger........................................................568
		Undercariage Attachments - Rear Left Outrigger..........................................................570
		Undercarriage Attachments - Rear Right Outrigger........................................................572
		Heated Seat Does Not Warm Up............................................................................574
		Suspension Lock.........................................................................................576
		Lower Wiper Does Not Work (Optional Fitment)............................................................578
		Work Lights (Operator Cab)..............................................................................580
		Worklights (Boom & Counterweight).......................................................................582
		Beacon Light............................................................................................584
		Air Seat Compressor (Option - Air Suspension Seat)......................................................586
		Operator Cab Interior Light.............................................................................588
		Quick Coupler...........................................................................................590
		Cigar Lighter...........................................................................................592
		Park Brake (Not Activating).............................................................................594
		Park Brake (Displayed Symbol)...........................................................................596
		Clamshell Control - Rotate Right (1st Service)..........................................................598
		Clamshell Control - Rotate Left - Check Work Lever Circuit..............................................600
		Clamshell Control - Rotate Left - Check EPC Circuit.....................................................601
		Horns...................................................................................................604
		Swing Lock - Normal Operation...........................................................................606
		Swing Lock - Emergency Operation........................................................................608
		Neutral Start (Engine)..................................................................................610
		Emergency Travel Control - Forward......................................................................614
		Emergency Travel Control - Neutral......................................................................616
		Emergency Travel Control - Reverse......................................................................618
		Driving Lights - Main Beam..............................................................................622
		Driving Lights - Main Beam Flash........................................................................626
		Driving Lights - Main Beam Dipped.......................................................................628
		Driving Lights - Position Lights........................................................................630
		Driving Lights - Parking Lights.........................................................................634
		Indicators - Right Hand.................................................................................638
		Indicators - Left Hand..................................................................................640
		Hazard Warning Lights...................................................................................642
20_701.pdf......................................................................................................  0
	TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H-MODE).................................................647
		SYSTEM CHART FOR HYDRAULIC AND MECHANICAL SYSTEMS.......................................................648
		INFORMATION CONTAINED IN TROUBLESHOOTING TABLE..........................................................652
			H-1 All work equipment lacks power, or travel and swing speeds are slow.............................653
			H-2 Engine speed sharply drops or engine stalls.....................................................654
			H-3 No work equipment, travel or swing move.........................................................655
			H-4 Abnormal noise is heard from around hydraulic pump..............................................655
			H-5 Auto-decelerator does not work..................................................................656
			H-6 Fine control mode does not function.............................................................656
			H-7 Boom moves slowly or lacks power................................................................657
			H-8 Arm moves slowly or lacks power.................................................................658
			H-9 Bucket moves slowly or lacks power..............................................................659
			H-10 Work equipment does not move in its single operation...........................................659
			H-11 Work equipment hydraulic drift is too fast.....................................................660
			H-12 Work equipment has big time lag................................................................661
			H-13 Other work equipment moves when relieving single circuit.......................................661
			H-14 One-touch power max. switch does not operate...................................................661
			H-15 In compound operation, work equipment with larger load moves slowly............................662
			H-16 In swing + boom RAISE operation, boom moves slowly.............................................662
			H-17 In swing + travel, travel speed drops sharply..................................................662
			H-18 Travel speed does not switch...................................................................663
			H-19 Travel speed does not shift, or it is too slow or fast.........................................664
			H-20 Machine does not swing.........................................................................665
			H-21 Swing acceleration is poor, or swing speed is slow.............................................666
			H-22 Excessive overrun when stopping swing..........................................................667
			H-23 There is big shock when stopping swing.........................................................668
			H-24 There is loud abnormal noise caused when stopping swing........................................668
			H-25 Swing natural drift is too big.................................................................669
			H-26 Swing speed is faster than specified swing speed...............................................670
Sec 30.pdf......................................................................................................  0
	HOW TO READ THIS MANUAL.....................................................................................673
		REMOVAL AND INSTALLATION OF ASSEMBLIES..................................................................673
		DisassemblY and assemblY OF assemblIES..................................................................674
	SPECIAL TOOLS...............................................................................................675
		SKETCHES................................................................................................675
		LIST OF TOOLS...........................................................................................676
	PRECAUTIONS WHEN PERFORMING OPERATION.......................................................................677
	GOVERNOR MOTOR ASSEMBLY.....................................................................................679
	REMOVAL AND INSTALLATION OF Assembly........................................................................680
	STARTING MOTOR ASSEMBLY.....................................................................................680
	REMOVAL AND INSTALLATION OF Assembly........................................................................681
	FUEL INJECTION PUMP ASSEMBLY................................................................................681
	ENGINE FRONT SEAL...........................................................................................686
	ENGINE REAR SEAL............................................................................................689
	CYLINDER HEAD ASSEMBLY......................................................................................691
	COMBINATION COOLER..........................................................................................697
	ENGINE AND HYDRAULIC PUMP ASSEMBLIES........................................................................700
	TRAVEL MOTOR ASSEMBLY.......................................................................................705
	TRAVEL MOTOR ASSEMBLY.......................................................................................708
	REMOVAL AND INSTALLATION OF.................................................................................712
	SWING MOTOR AND SWING MACHINERY ASSEMBLY....................................................................712
	SWING MACHINERY ASSEMBLY....................................................................................713
	SWING MOTOR ASSEMBLY........................................................................................721
	FRONT AXLE ASSEMBLY.........................................................................................730
	FRONT AXLE ASSEMBLY.........................................................................................732
	REAR AXLE AND TRANSMISSION ASSEMBLY.........................................................................778
	REAR AXLE ASSEMBLY..........................................................................................781
	TRANSMISSION ASSEMBLY.......................................................................................803
	PROPSHAFT ASSEMBLY..........................................................................................817
	WHEEL ASSEMBLY..............................................................................................819
	SUSPENSION LOCK CYLINDER ASSEMBLY...........................................................................820
	SUSPENSION LOCK ASSEMBLY....................................................................................821
	OUTRIGGER ASSEMBLY..........................................................................................822
	OUTRIGGER ASSEMBLY..........................................................................................823
	DOZER BLADE ASSEMBLY........................................................................................824
	DOZER BLADE ASSEMBLY........................................................................................825
	SWING CIRCLE................................................................................................826
	ASSEMBLY....................................................................................................826
	REVOLVING FRAME ASSEMBLY....................................................................................827
	CENTRE SWIVEL JOINT ASSEMBLY................................................................................830
	CENTRE SWIVEL JOINT ASSEMBLY................................................................................833
	HYDRAULIC TANK ASSEMBLY.....................................................................................835
	FUEL TANK ASSEMBLY..........................................................................................839
	CONTROL VALVE ASSEMBLY......................................................................................841
	LS SEPARATION VALVE ASSEMBLY................................................................................844
	PRESSURE COMPENSATION VALVE ASSEMBLY........................................................................845
	MAIN RELIEF VALVE ASSEMBLY..................................................................................846
	LS CONTROL EPC VALVE ASSEMBLY...............................................................................847
	EPC SOLENOID VALVE ASSEMBLY.................................................................................848
	PPC SOLENOID VALVE BLOCK ASSEMBLY...........................................................................849
	MANIFOLD BLOCK ASSEMBLY.....................................................................................851
	OIL SEAL IN HYDRAULIC PUMP INPUT SHAFT......................................................................852
	WORK EQUIPMENT PPC VALVE ASSEMBLY...........................................................................853
	TRAVEL PEDAL VALVE ASSEMBLY.................................................................................854
	HYDRAULIC CYLINDER ASSEMBLY.................................................................................855
	MONOBOOM WORK EQUIPMENT ASSEMBLY............................................................................861
	2 PIECE BOOM WORK EQUIPMENT ASSEMBLY........................................................................864
	AIR CONDITIONER UNIT ASSEMBLY...............................................................................867
	COUNTERWEIGHT ASSEMBLY......................................................................................870
	OPERATOR CAB ASSEMBLY.......................................................................................872
	MONITOR ASSEMBLY............................................................................................875
	GOVERNOR / PUMP CONTROLLER ASSEMBLY.........................................................................876
UEBM002500_A2.pdf...............................................................................................  0
	hydraulic circuit diagram (1/2).............................................................................881
		PW160-7K................................................................................................881
		This page left intentionally blank......................................................................882
	hydraulic circuit diagram (2/2).............................................................................883
		PW160-7K................................................................................................883
		This page left intentionally blank......................................................................884
	electrical circuit diagram (1/3)............................................................................885
		PW160-7K................................................................................................885
		This page left intentionally blank......................................................................886
	electrical circuit diagram (2/3)............................................................................887
		This page left intentionally blank......................................................................888
	electrical circuit diagram (3/3)............................................................................889
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