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Komatsu WA380-8E0 Wheel Loader Shop Manual SEN06752-01 – PDF DOWNLOAD

Komatsu WA380-8E0 Wheel Loader Shop Manual SEN06752-01 – PDF DOWNLOAD

FILE DETAILS:

Komatsu WA380-8E0 Wheel Loader Shop Manual SEN06752-01 – PDF DOWNLOAD

Language : English
Pages : 4252
Downloadable : Yes
File Type : PDF
Size: 101 MB

DESCRIPTION:

Komatsu WA380-8E0 Wheel Loader Shop Manual SEN06752-01 – PDF DOWNLOAD

SERIAL NUMBERS 15641 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

General precautions
If the machine is handled incorrectly, it is dangerous. Read and understand what is described in the
operation and maintenance manual before operation. Read and understand what is described in this
manual before operation.
• Read and understand the meaning of all the safety labels stuck to the machine before performing any
greasing or repairs. For the locations of the safety labels and detailed explanation of precautions, see Operation
and Maintenance Manual.
• Tools and removed parts in the workshop should be well organized. Always keep the tools and parts in their
correct places. Always keep the work area clean and make sure that there is no dust, dirt, oil, or water on
the floor. Smoke only in the designated areas. Never smoke while working.
• Keep all tools in good condition, learn the correct way to use them, and use the proper ones. Check the
tools, machine, forklift truck, service car, etc. thoroughly before starting the work.
• Always wear safety shoes and helmet when performing
any operation. Do not wear loose clothes, or clothes with
buttons missing.
• Always wear the protective eyeglasses when hitting parts
with a hammer.
• Always wear the protective eyeglasses when grinding
parts with a grinder, etc.
• When performing any operation with multiple workers, always
agree on the operating procedure before starting. Be
clear in verbal communication, and observe hand signals.
Hang “UNDER REPAIR” warning tag in the operator’s
compartment Before starting work.
• Work and operation which require license or qualification
should be performed by qualified workers.
• Welding repairs should be performed by trained and experienced welders. When performing welding work,
always wear welding gloves, apron, welding goggles, cap and other clothes suited for welding work.
• Warm up before starting the work with exercise which increases alertness and the range of motion in order
to prevent injury.
• Avoid prolonged work, and take a rest at times to keep up a good condition. Take a rest at designated safe
area.
Precautions for preparatory work:
• Place the machine on a firm and level ground, and apply the parking brake and chock the wheels or tracks
to prevent the machine from moving before adding oil or making any repairs.
• Lower the work equipment (blade, ripper, bucket, etc.) to the ground before starting work. If this is not possible,
insert the lock pin or use blocks to prevent the work equipment from falling. In addition, be sure to
lock all the control levers and hang “UNDER REPAIR” warning tag on them.
• When performing the disassembling or assembling work, support the machine securely with blocks, jacks,
or stands before starting the work.
• Remove all mud and oil from the steps or other places for going up and down on the machine. Always use the handrails, ladders or steps when for going up and down on the machine. Never jump on or off the machine. When the scaffold is not provided, use steps or stepladder to secure your footing. Do not use handrails, ladders, or steps if they are damaged or deformed. Repair it or replace it immediately.

TABLE OF CONTENTS:

Komatsu WA380-8E0 Wheel Loader Shop Manual SEN06752-01 – PDF DOWNLOAD

00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-24
FOREWORD, SAFETY, BASIC INFORMATION 00-30
HOW TO READ THE SHOP MANUAL 00-30
SAFETY NOTICE FOR OPERATION 00-32
PRECAUTIONS TO PREVENT FIRE 00-40
ACTIONS IF FIRE OCCURS 00-42
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-43
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-44
PRECAUTIONS FOR DEF 00-45
STORE AdBlue/DEF 00-46
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-47
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-50
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-57
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-59
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-60
PRACTICAL USE OF KOMTRAX 00-61
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-62
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-66
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-70
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-71
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-73
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-74
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-76
HOW TO READ ELECTRICAL WIRE CODE 00-77
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-81
STANDARD TIGHTENING TORQUE TABLE 00-84
CONVERSION TABLE 00-91
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
SPECIFICATIONS 01-11
WEIGHT TABLE 01-16
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-18
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-7
UREA SCR SYSTEM 10-13
LAYOUT DRAWING OF UREA SCR SYSTEM 10-13
UREA SCR SYSTEM DIAGRAM 10-17
FUNCTION OF UREA SCR SYSTEM 10-18
COMPONENT PARTS OF UREA SCR SYSTEM 10-35
BOOT-UP SYSTEM 10-44
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-44
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-45
SYSTEM OPERATING LAMP SYSTEM 10-46
BATTERY DISCONNECT SWITCH 10-49
PREHEATING SYSTEM 10-51
ENGINE SYSTEM 10-53
LAYOUT DRAWING OF ENGINE SYSTEM 10-53
ENGINE CONTROL SYSTEM 10-55
ENGINE POWER MODE SELECTOR SYSTEM 10-62
INDEX 00 INDEX AND FOREWORD
00-2 WA380-8E0
AUTOMATIC IDLE STOP SYSTEM 10-64
COMPONENT PARTS OF ENGINE SYSTEM 10-65
COOLING SYSTEM 10-83
LAYOUT DRAWING OF COOLING SYSTEM 10-83
COOLING FAN CONTROL SYSTEM 10-86
COMPONENT PARTS OF COOLING SYSTEM 10-91
CONTROL SYSTEM 10-105
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-105
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-107
MACHINE MONITOR SYSTEM 10-109
REARVIEW MONITOR SYSTEM 10-111
KOMTRAX SYSTEM 10-112
RDS LOAD METER SYSTEM 10-114
COMPONENT PARTS OF CONTROL SYSTEM 10-116
HYDRAULIC SYSTEM 10-167
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-167
CLSS 10-168
WORK EQUIPMENT PUMP AND STEERING PUMP CONTROL SYSTEM 10-171
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-172
POWER TRAIN SYSTEM 10-243
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-243
OPERATION OF POWER TRAIN SYSTEM 10-246
TRANSMISSION CONTROL SYSTEM 10-247
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 10-249
TRANSMISSION PROTECTION FUNCTION 10-255
DIRECTIONAL SELECTOR SWITCH CONTROL FUNCTION 10-258
TRANSMISSION CUT-OFF FUNCTION 10-260
COMPONENT PARTS OF POWER TRAIN SYSTEM 10-262
WORK EQUIPMENT SYSTEM 10-311
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-311
WORK EQUIPMENT SYSTEM DIAGRAM 10-313
WORK EQUIPMENT CONTROL SYSTEM 10-315
WORK EQUIPMENT NEUTRAL LOCK SYSTEM 10-320
REMOTE POSITIONER SYSTEM 10-322
BUCKET POSITIONER AND BOOM POSITIONER 10-327
AUTO-DIGGING SYSTEM 10-328
SEMI AUTO-DIGGING SYSTEM 10-330
ECSS 10-332
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-334
STEERING SYSTEM 10-342
LAYOUT DRAWING OF STEERING SYSTEM 10-342
SECONDARY STEERING SYSTEM 10-343
STEERING COLUMN 10-345
COMPONENT PARTS OF STEERING SYSTEM 10-346
BRAKE SYSTEM 10-366
LAYOUT DRAWING OF BRAKE SYSTEM 10-366
PARKING BRAKE CONTROL SYSTEM 10-368
BRAKE COOLING CONTROL SYSTEM 10-370
COMPONENT PARTS OF BRAKE SYSTEM 10-371
AUTO-GREASING SYSTEM 10-394
LAYOUT DRAWING OF AUTO-GREASING SYSTEM 10-394
SPECIFICATIONS OF AUTO-GREASING SYSTEM 10-395
FUNCTION OF AUTO-GREASING SYSTEM 10-397
COMPONENT PARTS OF AUTO-GREASING SYSTEM 10-398
UNDERCARRIAGE AND FRAME 10-399
FRAME, AXLE MOUNT AND CENTER HINGE PIN 10-399
TIRE 10-401
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-3
WORK EQUIPMENT 10-403
STRUCTURE OF WORK EQUIPMENT 10-403
STRUCTURE OF BUCKET 10-404
CAB AND ITS ATTACHMENTS 10-405
ROPS CAB 10-405
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE: WA380-8E0 20-9
STANDARD VALUE TABLE FOR MACHINE 20-13
STANDARD VALUE TABLE FOR MACHINE: WA380-8E0 20-13
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-32
STANDARD VALUE TABLE FOR ELECTRICAL 20-35
STANDARD VALUE TABLE FOR ELECTRICITY 20-35
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
ABBREVIATION LIST 30-6
RELATED INFORMATION ON TESTING AND ADJUSTING 30-12
TOOLS FOR TESTING AND ADJUSTING 30-12
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-21
ENGINE AND COOLING SYSTEM 30-22
TEST ENGINE SPEED 30-22
TEST BOOST PRESSURE 30-28
TEST EXHAUST GAS TEMPERATURE 30-32
TEST EXHAUST GAS COLOR 30-34
TEST AND ADJUST VALVE CLEARANCE 30-37
TEST COMPRESSION PRESSURE 30-40
TEST BLOWBY PRESSURE 30-46
TEST ENGINE OIL PRESSURE 30-49
TEST EGR VALVE AND VGT OIL PRESSURE 30-51
TEST FUEL PRESSURE 30-53
TEST FUEL DISCHARGE, RETURN AND LEAKAGE 30-59
BLEED AIR FROM FUEL SYSTEM 30-66
TEST FUEL CIRCUIT FOR LEAKAGE 30-68
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-70
HANDLE NO-INJECTION CRANKING OPERATION 30-71
TEST KDPF, SCR AND MUFFLER STACK FOR LOOSENESS AND DAMAGE 30-72
TEST INSTALLED CONDITION OF CYLINDER HEADS AND MANIFOLDS 30-73
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 30-74
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-75
TEST ALTERNATOR BELT 30-77
TEST AUTOMATIC TENSIONER 30-79
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-82
TEST SCR RELATED FUNCTIONS 30-83
CLEAN AdBlue/DEF TANK 30-115
CLEAN AdBlue/DEF PUMP 30-119
POWER TRAIN 30-125
TEST AND ADJUST POWER TRAIN OIL PRESSURE 30-125
ADJUST TRANSMISSION INPUT SPEED SENSOR 30-143
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR 30-144
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 30-145
MOVE DISABLED MACHINE DUE TO TRANSMISSION VALVE FAILURE 30-147
TEST DRIVE SHAFT FOR LOOSENESS, BACKLASH, AND DAMAGE 30-149
STEERING SYSTEM 30-150
TEST STEERING WHEEL 30-150
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 30-152
BLEED AIR FROM STEERING CYLINDER CIRCUIT 30-156
INDEX 00 INDEX AND FOREWORD
00-4 WA380-8E0
TEST AND ADJUST STEERING STOP VALVE 30-157
BRAKE SYSTEM 30-158
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 30-158
TEST WHEEL BRAKE OIL PRESSURE 30-159
TEST AND ADJUST BRAKE ACCUMULATOR CHARGE PRESSURE 30-161
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 30-163
BLEED AIR FROM BRAKE CIRCUIT 30-168
TEST BRAKING PERFORMANCE 30-169
TEST BRAKE PEDAL 30-170
TEST AND ADJUST BRAKE PEDAL AND LINKAGE 30-171
TEST LOWERING OF WHEEL BRAKE PRESSURE 30-172
TEST WEAR OF WHEEL BRAKE DISC 30-175
TEST PARKING BRAKE OIL PRESSURE 30-177
TEST PARKING BRAKE PERFORMANCE 30-179
RELEASE PARKING BRAKE MANUALLY 30-180
TEST WEAR AMOUNT OF PARKING BRAKE DISC 30-182
HYDRAULIC SYSTEM 30-184
RELEASE REMAINING PRESSURE FROM WORK EQUIPMENT CIRCUIT 30-184
TEST AND ADJUST WORK EQUIPMENT OIL PRESSURE 30-186
TEST AND ADJUST WORK EQUIPMENT EPC OIL PRESSURE 30-192
BLEED AIR FROM WORK EQUIPMENT CIRCUIT 30-195
TEST COOLING FAN SPEED 30-196
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-198
BLEED AIR FROM COOLING FAN CIRCUIT 30-201
TEST ECSS ACCUMULATOR NITROGEN GAS PRESSURE AND CHARGE ACCUMULATOR WITH
NITROGEN GAS 30-203
WORK EQUIPMENT 30-209
TEST AND ADJUST BUCKET POSITIONER DETECTION LEVER 30-209
TEST AND ADJUST BOOM POTENTIOMETER LEVER 30-211
CAB AND ITS ATTACHMENTS 30-212
TEST DIRECTIONAL LEVER 30-212
TEST WORK EQUIPMENT CONTROL LEVER 30-213
ADJUST RATTLING OPERATOR’S SEAT 30-216
ELECTRICAL SYSTEM 30-217
SET AND ADJUST EACH EQUIPMENT 30-217
SET AND OPERATE MACHINE MONITOR 30-221
START UP KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-356
STOP USING OF KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-360
START UP KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 30-362
STOP USING OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-368
ADJUST REARVIEW CAMERA ANGLE 30-370
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-372
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH KOMTRAX TERMINAL) 30-373
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-374
TEST DIODES 30-375
AUTO-GREASING DEVICE 30-376
BLEED THE AIR OF AUTO-GREASING SYSTEM 30-376
CHANGING OF LUBRICATION TIME AND LUBRICATION INTERVAL TIMES 30-379
Pm CLINIC 30-382
Pm CLINIC SERVICE 30-382
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
ABBREVIATION LIST 40-15
RELATED INFORMATION ON TROUBLESHOOTING 40-21
GENERAL TROUBLESHOOTING POINTS 40-21
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-22
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-5
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-34
CHECKS BEFORE TROUBLESHOOTING 40-36
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-38
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-40
ELECTRICAL SYSTEM TROUBLESHOOTING – PREPARATION 40-62
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-74
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-76
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-81
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-83
CONNECTORS LIST AND LAYOUT(MACHINE WITH KOMTRAX TERMINAL) 40-86
CONNECTORS LIST AND LAYOUT(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-213
CONNECTOR CONTACT IDENTIFICATION 40-233
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-273
FUSE LOCATION TABLE(MACHINE WITH KOMTRAX TERMINAL) 40-279
FUSE LOCATION TABLE(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-283
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-287
PREPARATION FOR TROUBLESHOOTING OF MACHINE MONITOR 40-291
PROCEDURES FOR CREATING HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 40-293
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-299
FAILURE CODES TABLE 40-301
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-324
FAILURE CODE [1500L0] 40-324
FAILURE CODE [15SAL1] 40-326
FAILURE CODE [15SALH] 40-328
FAILURE CODE [15SBL1] 40-331
FAILURE CODE [15SBLH] 40-333
FAILURE CODE [15SEL1] 40-336
FAILURE CODE [15SELH] 40-338
FAILURE CODE [15SFL1] 40-340
FAILURE CODE [15SFLH] 40-342
FAILURE CODE [15SGL1] 40-345
FAILURE CODE [15SGLH] 40-348
FAILURE CODE [15SHL1] 40-351
FAILURE CODE [15SHLH] 40-354
FAILURE CODE [2F00MA] 40-357
FAILURE CODE [2F00MB] 40-364
FAILURE CODE [2G42ZG] 40-368
FAILURE CODE [2G43ZG] 40-371
FAILURE CODE [879AKA] 40-374
FAILURE CODE [879AKB] 40-377
FAILURE CODE [879BKA] 40-380
FAILURE CODE [879BKB] 40-383
FAILURE CODE [879CKA] 40-386
FAILURE CODE [879CKB] 40-389
FAILURE CODE [879DKZ] 40-392
FAILURE CODE [879EMC] 40-395
FAILURE CODE [879FMC] 40-398
FAILURE CODE [989A00] 40-401
FAILURE CODE [989L00] 40-403
FAILURE CODE [989M00] 40-404
FAILURE CODE [989N00] 40-405
FAILURE CODE [A1U0N3] 40-406
FAILURE CODE [A1U0N4] 40-409
FAILURE CODE [AA10NX] 40-412
FAILURE CODE [AB00KE] 40-415
FAILURE CODE [AB00KY] 40-417
INDEX 00 INDEX AND FOREWORD
00-6 WA380-8E0
FAILURE CODE [AQ10N3] 40-420
FAILURE CODE [AS00N3] 40-422
FAILURE CODE [AS00R2] 40-424
FAILURE CODE [AS00R3] 40-425
FAILURE CODE [AS00R4] 40-427
FAILURE CODE [AS00R5] 40-428
FAILURE CODE [AS00R6] 40-429
FAILURE CODE [AS00ZK] 40-430
FAILURE CODE [AS10KM] 40-432
FAILURE CODE [AS10NR] 40-433
FAILURE CODE [AS10NT] 40-435
FAILURE CODE [B@BAZG] 40-436
FAILURE CODE [B@BAZK] 40-437
FAILURE CODE [B@BCNS] 40-439
FAILURE CODE [B@BCZK] 40-440
FAILURE CODE [B@C7NS] 40-443
FAILURE CODE [B@CENS] 40-446
FAILURE CODE [B@HANS] 40-448
FAILURE CODE [CA115] 40-450
FAILURE CODE [CA122] 40-452
FAILURE CODE [CA123] 40-456
FAILURE CODE [CA131] 40-460
FAILURE CODE [CA132] 40-463
FAILURE CODE [CA144] 40-467
FAILURE CODE [CA145] 40-470
FAILURE CODE [CA153] 40-473
FAILURE CODE [CA154] 40-477
FAILURE CODE [CA187] 40-480
FAILURE CODE [CA221] 40-482
FAILURE CODE [CA222] 40-486
FAILURE CODE [CA227] 40-490
FAILURE CODE [CA234] 40-491
FAILURE CODE [CA238] 40-493
FAILURE CODE [CA239] 40-495
FAILURE CODE [CA249] 40-497
FAILURE CODE [CA256] 40-500
FAILURE CODE [CA271] 40-503
FAILURE CODE [CA272] 40-506
FAILURE CODE [CA322] 40-508
FAILURE CODE [CA323] 40-512
FAILURE CODE [CA324] 40-516
FAILURE CODE [CA325] 40-520
FAILURE CODE [CA331] 40-524
FAILURE CODE [CA332] 40-528
FAILURE CODE [CA343] 40-532
FAILURE CODE [CA351] 40-533
FAILURE CODE [CA352] 40-534
FAILURE CODE [CA356] 40-537
FAILURE CODE [CA357] 40-540
FAILURE CODE [CA386] 40-544
FAILURE CODE [CA428] 40-545
FAILURE CODE [CA429] 40-548
FAILURE CODE [CA431] 40-551
FAILURE CODE [CA432] 40-555
FAILURE CODE [CA435] 40-559
FAILURE CODE [CA441] 40-561
FAILURE CODE [CA442] 40-564
FAILURE CODE [CA449] 40-565
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-7
FAILURE CODE [CA451] 40-567
FAILURE CODE [CA452] 40-570
FAILURE CODE [CA488] 40-573
FAILURE CODE [CA515] 40-574
FAILURE CODE [CA516] 40-577
FAILURE CODE [CA553] 40-580
FAILURE CODE [CA555] 40-583
FAILURE CODE [CA556] 40-585
FAILURE CODE [CA559] 40-587
FAILURE CODE [CA595] 40-591
FAILURE CODE [CA687] 40-592
FAILURE CODE [CA689] 40-596
FAILURE CODE [CA691] 40-600
FAILURE CODE [CA692] 40-603
FAILURE CODE [CA697] 40-606
FAILURE CODE [CA698] 40-607
FAILURE CODE [CA731] 40-608
FAILURE CODE [CA778] 40-611
FAILURE CODE [CA1117] 40-618
FAILURE CODE [CA1664] 40-620
FAILURE CODE [CA1669] 40-624
FAILURE CODE [CA1673] 40-626
FAILURE CODE [CA1677] 40-628
FAILURE CODE [CA1678] 40-630
FAILURE CODE [CA1682] 40-632
FAILURE CODE [CA1683] 40-639
FAILURE CODE [CA1684] 40-642
FAILURE CODE [CA1686] 40-645
FAILURE CODE [CA1691] 40-647
FAILURE CODE [CA1694] 40-651
FAILURE CODE [CA1695] 40-656
FAILURE CODE [CA1696] 40-657
FAILURE CODE [CA1712] 40-660
FAILURE CODE [CA1713] 40-664
FAILURE CODE [CA1714] 40-667
FAILURE CODE [CA1715] 40-669
FAILURE CODE [CA1776] 40-671
FAILURE CODE [CA1777] 40-675
FAILURE CODE [CA1843] 40-679
FAILURE CODE [CA1844] 40-682
FAILURE CODE [CA1879] 40-686
FAILURE CODE [CA1881] 40-690
FAILURE CODE [CA1883] 40-694
FAILURE CODE [CA1885] 40-699
FAILURE CODE [CA1887] 40-702
FAILURE CODE [CA1921] 40-705
FAILURE CODE [CA1922] 40-708
FAILURE CODE [CA1942] 40-715
FAILURE CODE [CA1993] 40-717
FAILURE CODE [CA2185] 40-721
FAILURE CODE [CA2186] 40-724
FAILURE CODE [CA2249] 40-726
FAILURE CODE [CA2271] 40-727
FAILURE CODE [CA2272] 40-731
FAILURE CODE [CA2288] 40-736
FAILURE CODE [CA2311] 40-737
FAILURE CODE [CA2349] 40-738
FAILURE CODE [CA2353] 40-742
INDEX 00 INDEX AND FOREWORD
00-8 WA380-8E0
FAILURE CODE [CA2357] 40-745
FAILURE CODE [CA2381] 40-748
FAILURE CODE [CA2382] 40-752
FAILURE CODE [CA2383] 40-757
FAILURE CODE [CA2386] 40-761
FAILURE CODE [CA2387] 40-764
FAILURE CODE [CA2555] 40-767
FAILURE CODE [CA2556] 40-771
FAILURE CODE [CA2637] 40-774
FAILURE CODE [CA2639] 40-778
FAILURE CODE [CA2771] 40-781
FAILURE CODE [CA2777] 40-790
FAILURE CODE [CA2976] 40-793
FAILURE CODE [CA3133] 40-796
FAILURE CODE [CA3134] 40-800
FAILURE CODE [CA3135] 40-803
FAILURE CODE [CA3142] 40-808
FAILURE CODE [CA3143] 40-809
FAILURE CODE [CA3144] 40-810
FAILURE CODE [CA3146] 40-813
FAILURE CODE [CA3147] 40-814
FAILURE CODE [CA3148] 40-815
FAILURE CODE [CA3151] 40-819
FAILURE CODE [CA3165] 40-828
FAILURE CODE [CA3229] 40-831
FAILURE CODE [CA3231] 40-834
FAILURE CODE [CA3232] 40-837
FAILURE CODE [CA3235] 40-843
FAILURE CODE [CA3239] 40-846
FAILURE CODE [CA3241] 40-850
FAILURE CODE [CA3242] 40-855
FAILURE CODE [CA3251] 40-859
FAILURE CODE [CA3253] 40-863
FAILURE CODE [CA3254] 40-866
FAILURE CODE [CA3255] 40-870
FAILURE CODE [CA3256] 40-874
FAILURE CODE [CA3311] 40-878
FAILURE CODE [CA3312] 40-882
FAILURE CODE [CA3313] 40-887
FAILURE CODE [CA3314] 40-889
FAILURE CODE [CA3315] 40-890
FAILURE CODE [CA3316] 40-894
FAILURE CODE [CA3317] 40-896
FAILURE CODE [CA3318] 40-897
FAILURE CODE [CA3319] 40-901
FAILURE CODE [CA3321] 40-902
FAILURE CODE [CA3322] 40-904
FAILURE CODE [CA3419] 40-908
FAILURE CODE [CA3421] 40-910
FAILURE CODE [CA3497] 40-913
FAILURE CODE [CA3498] 40-915
FAILURE CODE [CA3543] 40-917
FAILURE CODE [CA3545] 40-925
FAILURE CODE [CA3547] 40-928
FAILURE CODE [CA3558] 40-930
FAILURE CODE [CA3559] 40-932
FAILURE CODE [CA3562] 40-935
FAILURE CODE [CA3563] 40-938
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-9
FAILURE CODE [CA3567] 40-942
FAILURE CODE [CA3568] 40-946
FAILURE CODE [CA3571] 40-955
FAILURE CODE [CA3572] 40-959
FAILURE CODE [CA3574] 40-962
FAILURE CODE [CA3575] 40-967
FAILURE CODE [CA3577] 40-970
FAILURE CODE [CA3578] 40-973
FAILURE CODE [CA3582] 40-976
FAILURE CODE [CA3583] 40-987
FAILURE CODE [CA3596] 40-990
FAILURE CODE [CA3649] 40-996
FAILURE CODE [CA3681] 40-999
FAILURE CODE [CA3682] 40-1006
FAILURE CODE [CA3713] 40-1013
FAILURE CODE [CA3717] 40-1017
FAILURE CODE [CA3718] 40-1019
FAILURE CODE [CA3725] 40-1021
FAILURE CODE [CA3741] 40-1026
FAILURE CODE [CA3748] 40-1027
FAILURE CODE [CA3751] 40-1031
FAILURE CODE [CA3755] 40-1033
FAILURE CODE [CA3866] 40-1036
FAILURE CODE [CA3867] 40-1040
FAILURE CODE [CA3868] 40-1044
FAILURE CODE [CA3899] 40-1050
FAILURE CODE [CA3911] 40-1053
FAILURE CODE [CA3912] 40-1059
FAILURE CODE [CA3932] 40-1062
FAILURE CODE [CA3933] 40-1065
FAILURE CODE [CA3934] 40-1068
FAILURE CODE [CA3935] 40-1072
FAILURE CODE [CA3936] 40-1075
FAILURE CODE [CA4151] 40-1077
FAILURE CODE [CA4152] 40-1083
FAILURE CODE [CA4155] 40-1089
FAILURE CODE [CA4156] 40-1092
FAILURE CODE [CA4157] 40-1096
FAILURE CODE [CA4158] 40-1099
FAILURE CODE [CA4159] 40-1101
FAILURE CODE [CA4161] 40-1103
FAILURE CODE [CA4162] 40-1106
FAILURE CODE [CA4163] 40-1109
FAILURE CODE [CA4164] 40-1111
FAILURE CODE [CA4165] 40-1114
FAILURE CODE [CA4166] 40-1117
FAILURE CODE [CA4168] 40-1119
FAILURE CODE [CA4169] 40-1123
FAILURE CODE [CA4171] 40-1126
FAILURE CODE [CA4249] 40-1130
FAILURE CODE [CA4251] 40-1133
FAILURE CODE [CA4259] 40-1136
FAILURE CODE [CA4261] 40-1140
FAILURE CODE [CA4277] 40-1144
FAILURE CODE [CA4281] 40-1148
FAILURE CODE [CA4459] 40-1153
FAILURE CODE [CA4461] 40-1157
FAILURE CODE [CA4658] 40-1161
INDEX 00 INDEX AND FOREWORD
00-10 WA380-8E0
FAILURE CODE [CA4731] 40-1167
FAILURE CODE [CA4732] 40-1169
FAILURE CODE [CA4739] 40-1171
FAILURE CODE [CA4768] 40-1173
FAILURE CODE [CA4769] 40-1175
FAILURE CODE [CA4842] 40-1178
FAILURE CODE [CA4952](MACHINE WITH KOMTRAX TERMINAL) 40-1182
FAILURE CODE [CA4952](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1185
FAILURE CODE [CA5115] 40-1188
FAILURE CODE [CA5179] 40-1193
FAILURE CODE [CA5181] 40-1196
FAILURE CODE [CA5383] 40-1199
FAILURE CODE [D150KA] 40-1201
FAILURE CODE [D150KB] 40-1204
FAILURE CODE [D150KY] 40-1207
FAILURE CODE [D160KA] 40-1210
FAILURE CODE [D160KB] 40-1213
FAILURE CODE [D160KY] 40-1216
FAILURE CODE [D191KA] 40-1219
FAILURE CODE [D191KB] 40-1222
FAILURE CODE [D191KY] 40-1225
FAILURE CODE [D192KA] 40-1228
FAILURE CODE [D192KB] 40-1230
FAILURE CODE [D192KY] 40-1232
FAILURE CODE [D19JKZ] 40-1234
FAILURE CODE [D1E6KA] 40-1237
FAILURE CODE [D1E6KB] 40-1240
FAILURE CODE [D1E6KY] 40-1243
FAILURE CODE [D5ZHKA] 40-1246
FAILURE CODE [D5ZHKB] 40-1249
FAILURE CODE [D5ZHKZ] 40-1252
FAILURE CODE [D5ZHL6] 40-1255
FAILURE CODE [D5ZMLD] 40-1257
FAILURE CODE [D811MC](MACHINE WITH KOMTRAX TERMINAL) 40-1260
FAILURE CODE [D811MC](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1261
FAILURE CODE [D862KA](MACHINE WITH KOMTRAX TERMINAL) 40-1262
FAILURE CODE [D862KA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1264
FAILURE CODE [D8ALKA](MACHINE WITH KOMTRAX TERMINAL) 40-1265
FAILURE CODE [D8ALKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1268
FAILURE CODE [D8ALKB](MACHINE WITH KOMTRAX TERMINAL) 40-1271
FAILURE CODE [D8ALKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1274
FAILURE CODE [D8AQK4](MACHINE WITH KOMTRAX TERMINAL) 40-1277
FAILURE CODE [D8AQK4](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1278
FAILURE CODE [D8AQKR](MACHINE WITH KOMTRAX TERMINAL) 40-1280
FAILURE CODE [D8AQKR](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1283
FAILURE CODE [D8G1KT] 40-1286
FAILURE CODE [D8G6KT] 40-1287
FAILURE CODE [DAF0KT] 40-1288
FAILURE CODE [DAF0MB] 40-1289
FAILURE CODE [DAF0MC] 40-1290
FAILURE CODE [DAF3KK] 40-1291
FAILURE CODE [DAF8KB] 40-1294
FAILURE CODE [DAFDKB] 40-1296
FAILURE CODE [DAFGMC](MACHINE WITH KOMTRAX TERMINAL) 40-1298
FAILURE CODE [DAFGMC](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1299
FAILURE CODE [DAFLKA](MACHINE WITH KOMTRAX TERMINAL) 40-1300
FAILURE CODE [DAFLKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1303
FAILURE CODE [DAFLKB](MACHINE WITH KOMTRAX TERMINAL) 40-1306
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-11
FAILURE CODE [DAFLKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1309
FAILURE CODE [DAFQKR](MACHINE WITH KOMTRAX TERMINAL) 40-1312
FAILURE CODE [DAFQKR](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1313
FAILURE CODE [DAQ0KK] 40-1315
FAILURE CODE [DAQ0KT] 40-1319
FAILURE CODE [DAQ0MC] 40-1320
FAILURE CODE [DAQ1KA] 40-1321
FAILURE CODE [DAQ2KK] 40-1324
FAILURE CODE [DAQ4KB] 40-1328
FAILURE CODE [DAQ9KQ] 40-1331
FAILURE CODE [DAQLKA](MACHINE WITH KOMTRAX TERMINAL) 40-1333
FAILURE CODE [DAQLKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1336
FAILURE CODE [DAQLKB](MACHINE WITH KOMTRAX TERMINAL) 40-1339
FAILURE CODE [DAQLKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1342
FAILURE CODE [DAQQKR] 40-1345
FAILURE CODE [DAQRKR] 40-1347
FAILURE CODE [DAQRMA] 40-1349
FAILURE CODE [DAZ9KQ] 40-1350
FAILURE CODE [DAZQKR] 40-1351
FAILURE CODE [DB2QKR](MACHINE WITH KOMTRAX TERMINAL) 40-1353
FAILURE CODE [DB2QKR](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1363
FAILURE CODE [DB2RKR] 40-1373
FAILURE CODE [DB90KK](MACHINE WITH KOMTRAX TERMINAL) 40-1381
FAILURE CODE [DB90KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1385
FAILURE CODE [DB90KT] 40-1389
FAILURE CODE [DB90MC] 40-1390
FAILURE CODE [DB91KA] 40-1391
FAILURE CODE [DB92KK](MACHINE WITH KOMTRAX TERMINAL) 40-1394
FAILURE CODE [DB92KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1397
FAILURE CODE [DB95KX] 40-1400
FAILURE CODE [DB96KX] 40-1404
FAILURE CODE [DB99KQ] 40-1407
FAILURE CODE [DB9LKA](MACHINE WITH KOMTRAX TERMINAL) 40-1409
FAILURE CODE [DB9LKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1412
FAILURE CODE [DB9LKB](MACHINE WITH KOMTRAX TERMINAL) 40-1415
FAILURE CODE [DB9LKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1418
FAILURE CODE [DB9QKR] 40-1421
FAILURE CODE [DB9RKR] 40-1423
FAILURE CODE [DB9RMA] 40-1425
FAILURE CODE [DBE5KX] 40-1427
FAILURE CODE [DBE6KX] 40-1430
FAILURE CODE [DD1ALD] 40-1433
FAILURE CODE [DDAAL6] 40-1436
FAILURE CODE [DDB6L4] 40-1439
FAILURE CODE [DDD1LD] 40-1443
FAILURE CODE [DDK3KA] 40-1446
FAILURE CODE [DDK3KB] 40-1450
FAILURE CODE [DDK6KA] 40-1454
FAILURE CODE [DDK6KB] 40-1458
FAILURE CODE [DDKLKA] 40-1462
FAILURE CODE [DDKLKB] 40-1465
FAILURE CODE [DDNRKY] 40-1468
FAILURE CODE [DDNTKY] 40-1471
FAILURE CODE [DDT0L4] 40-1474
FAILURE CODE [DDT4LD] 40-1477
FAILURE CODE [DDT9LD] 40-1480
FAILURE CODE [DDTALD] 40-1483
FAILURE CODE [DDW9LD] 40-1486
INDEX 00 INDEX AND FOREWORD
00-12 WA380-8E0
FAILURE CODE [DDWLLD] 40-1489
FAILURE CODE [DF10KA] 40-1492
FAILURE CODE [DF10KB] 40-1496
FAILURE CODE [DGF1KA] 40-1500
FAILURE CODE [DGF1KB] 40-1502
FAILURE CODE [DGH2KX] 40-1504
FAILURE CODE [DGR2KB] 40-1506
FAILURE CODE [DGR2KZ] 40-1508
FAILURE CODE [DGT1KA] 40-1511
FAILURE CODE [DGT1KB] 40-1513
FAILURE CODE [DH21KA] 40-1515
FAILURE CODE [DH21KB] 40-1518
FAILURE CODE [DHA4KA] 40-1521
FAILURE CODE [DHAAMA] 40-1524
FAILURE CODE [DHACMA] 40-1526
FAILURE CODE [DHPCKX] 40-1528
FAILURE CODE [DHPDKX] 40-1532
FAILURE CODE [DHT1KX] 40-1536
FAILURE CODE [DHT5KX] 40-1539
FAILURE CODE [DHT7KX] 40-1542
FAILURE CODE [DHT8KA] 40-1545
FAILURE CODE [DHT8KB] 40-1548
FAILURE CODE [DHT8ZG] 40-1550
FAILURE CODE [DHUDKA] 40-1551
FAILURE CODE [DHUDKB] 40-1555
FAILURE CODE [DJF1KA] 40-1558
FAILURE CODE [DK55KA] 40-1560
FAILURE CODE [DK55KY] 40-1564
FAILURE CODE [DK55L5] 40-1567
FAILURE CODE [DK59KA] 40-1569
FAILURE CODE [DK59KY] 40-1572
FAILURE CODE [DK59L8] 40-1575
FAILURE CODE [DK5AKA] 40-1578
FAILURE CODE [DK5AKY] 40-1581
FAILURE CODE [DK5BKA] 40-1584
FAILURE CODE [DK5BKY] 40-1587
FAILURE CODE [DK5BL8] 40-1590
FAILURE CODE [DK5CKA] 40-1593
FAILURE CODE [DK5CKY] 40-1596
FAILURE CODE [DK5DKA] 40-1599
FAILURE CODE [DK5DKY] 40-1602
FAILURE CODE [DK5DL8] 40-1605
FAILURE CODE [DK5EKA] 40-1609
FAILURE CODE [DK5EKY] 40-1612
FAILURE CODE [DK5KKA] 40-1615
FAILURE CODE [DK5KKY] 40-1618
FAILURE CODE [DK5KL8] 40-1621
FAILURE CODE [DK5LKA] 40-1625
FAILURE CODE [DK5LKY] 40-1628
FAILURE CODE [DKA0KA] 40-1631
FAILURE CODE [DKA0KY] 40-1634
FAILURE CODE [DKA0L0] 40-1637
FAILURE CODE [DKA1KA] 40-1640
FAILURE CODE [DKA1KY] 40-1643
FAILURE CODE [DLF1KA] 40-1645
FAILURE CODE [DLF1LC] 40-1648
FAILURE CODE [DLM3KA] 40-1651
FAILURE CODE [DLM3LC] 40-1653
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-13
FAILURE CODE [DLT3KA] 40-1656
FAILURE CODE [DLT3LC] 40-1659
FAILURE CODE [DPQ1KR] 40-1662
FAILURE CODE [DPQ2KR] 40-1666
FAILURE CODE [DPQ3KR] 40-1670
FAILURE CODE [DSJ0KR] 40-1674
FAILURE CODE [DT20KB] 40-1678
FAILURE CODE [DT22KB] 40-1681
FAILURE CODE [DT23KB] 40-1684
FAILURE CODE [DV00KB] 40-1687
FAILURE CODE [DW4PKA] 40-1690
FAILURE CODE [DW4PKB] 40-1693
FAILURE CODE [DW4PKY] 40-1696
FAILURE CODE [DW4QKA] 40-1699
FAILURE CODE [DW4QKB] 40-1702
FAILURE CODE [DW4QKY] 40-1705
FAILURE CODE [DW4RKA] 40-1708
FAILURE CODE [DW4RKB] 40-1711
FAILURE CODE [DW4RKY] 40-1714
FAILURE CODE [DW4SKA] 40-1717
FAILURE CODE [DW4SKB] 40-1719
FAILURE CODE [DW4SKY] 40-1722
FAILURE CODE [DW7BKA] 40-1725
FAILURE CODE [DW7BKB] 40-1727
FAILURE CODE [DW7BKY] 40-1730
FAILURE CODE [DWM1KA] 40-1732
FAILURE CODE [DWM1KB] 40-1735
FAILURE CODE [DWM1KY] 40-1738
FAILURE CODE [DWN6KA] 40-1741
FAILURE CODE [DWN6KB] 40-1744
FAILURE CODE [DWN6KY] 40-1747
FAILURE CODE [DWN8KA] 40-1750
FAILURE CODE [DWN8KB] 40-1752
FAILURE CODE [DWN8KY] 40-1755
FAILURE CODE [DX16KA] 40-1758
FAILURE CODE [DX16KB] 40-1760
FAILURE CODE [DX16KY] 40-1763
FAILURE CODE [DXA1KA] 40-1765
FAILURE CODE [DXA1KB] 40-1767
FAILURE CODE [DXA1KY] 40-1770
FAILURE CODE [DXANKA] 40-1772
FAILURE CODE [DXANKB] 40-1775
FAILURE CODE [DXANKY] 40-1778
FAILURE CODE [DXH1KA] 40-1780
FAILURE CODE [DXH1KB] 40-1782
FAILURE CODE [DXH1KY] 40-1784
FAILURE CODE [DXH4KA] 40-1786
FAILURE CODE [DXH4KB] 40-1788
FAILURE CODE [DXH4KY] 40-1790
FAILURE CODE [DXH5KA] 40-1792
FAILURE CODE [DXH5KB] 40-1794
FAILURE CODE [DXH5KY] 40-1796
FAILURE CODE [DXH6KA] 40-1798
FAILURE CODE [DXH6KB] 40-1800
FAILURE CODE [DXH6KY] 40-1803
FAILURE CODE [DXH7KA] 40-1805
FAILURE CODE [DXH7KB] 40-1808
FAILURE CODE [DXH7KY] 40-1811
INDEX 00 INDEX AND FOREWORD
00-14 WA380-8E0
FAILURE CODE [DXH8KA] 40-1813
FAILURE CODE [DXH8KB] 40-1816
FAILURE CODE [DXH8KY] 40-1819
FAILURE CODE [DXHHKA] 40-1821
FAILURE CODE [DXHHKB] 40-1823
FAILURE CODE [DXHHKY] 40-1826
FAILURE CODE [DXHJKA] 40-1828
FAILURE CODE [DXHJKB] 40-1831
FAILURE CODE [DXHJKY] 40-1834
FAILURE CODE [DXHKKA] 40-1837
FAILURE CODE [DXHKKB] 40-1840
FAILURE CODE [DXHKKY] 40-1843
FAILURE CODE [DXJEKA] 40-1846
FAILURE CODE [DXJEKB] 40-1848
FAILURE CODE [DXJEKY] 40-1851
FAILURE CODE [DXJFKA] 40-1854
FAILURE CODE [DXJFKB] 40-1856
FAILURE CODE [DXJFKY] 40-1859
FAILURE CODE [DY30MA] 40-1862
FAILURE CODE [DY30MC] 40-1867
FAILURE CODE [DY30ME] 40-1875
FAILURE CODE [F313KA] 40-1877
FAILURE CODE [F313KB] 40-1879
FAILURE CODE [F318KB] 40-1881
FAILURE CODE [F318KY] 40-1883
FAILURE CODE [LA00L3] 40-1885
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1886
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1886
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1893
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1896
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1899
E-5 ALL OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY NOTHING
40-1901
E-6 LCD UNIT ON MACHINE MONITOR DISPLAYS NOTHING 40-1904
E-7 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL, (BACKLIGHT GOES OUT
OR FLICKERS) 40-1907
E-8 LCD ON MACHINE MONITOR DOES NOT DISPLAY PROPERLY 40-1910
E-9 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 40-1913
E-10 NIGHT LIGHTING LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 40-1916
E-11 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 40-1920
E-12 NIGHT LIGHTING LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR
SWITCH DOES NOT OPERATE PROPERLY 40-1922
E-13 2 SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT FUNCTION
40-1925
E-14 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 40-1928
E-15 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT DISPLAYED
PROPERLY 40-1931
E-16 AdBlue/DEF LEVEL IS NOT DISPLAYED PROPERLY 40-1932
E-17 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-1935
E-18 REARVIEW MONITOR IMAGES ARE NOT DISPLAYED CLEARLY 40-1938
E-19 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-1941
E-20 NIGHT LIGHTING LAMP OF REARVIEW MONITOR IS ABNORMAL 40-1945
E-21 AIR CLEANER CLOGGING INDICATOR LAMP DOES NOT LIGHT UP 40-1947
E-22 RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 40-1949
E-23 PARKING BRAKE INDICATOR LAMP DOES NOT LIGHT WHEN THE PARKING BRAKE IS SET
TO ON (PARKING) POSITION 40-1951
E-24 WHEN FRONT BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE
CAUTION LAMP DOES NOT LIGHT UP 40-1955
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-15
E-25 WHEN REAR BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE
CAUTION LAMP DOES NOT LIGHT UP 40-1956
E-26 FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL 40-1957
E-27 TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR TORQUE
CONVERTER OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 40-1959
E-28 INDICATION OF HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR HYDRAULIC
OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT 40-1960
E-29 SEAT BELT CAUTION LAMP INDICATION IS ABNORMAL 40-1962
E-30 ALARM BUZZER DOES NOT SOUND 40-1963
E-31 ALARM BUZZER DOES NOT STOP SOUNDING 40-1965
E-32 KICKDOWN DOES NOT WORK WHEN KICKDOWN SWITCH IS TURNED ON 40-1966
E-33 HOLD SWITCH DOES NOT WORK WHEN IT IS PRESSED 40-1968
E-34 BRAKE DOES NOT WORK WHEN PARKING BRAKE IS APPLIED OR BRAKE DRAGS WHILE
TRAVELING WHEN PARKING BRAKE IS RELEASED 40-1970
E-35 TRANSMISSION CUT-OFF MODE IS NOT SELECTED OR NOT RELEASED 40-1974
E-36 TRANSMISSION CUT-OFF SETTING CANNOT BE RELEASED 40-1976
E-37 DIRECTIONAL SELECTOR (FNR) SWITCH MODE IS NOT SELECTED OR NOT RELEASED
40-1978
E-38 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE NORMALLY WHEN ENGINE
POWER MODE SELECTOR SWITCH IS OPERATED 40-1980
E-39 FLOW OF LOADER PUMP DOES NOT INCREASE FROM THE MINIMUM RATE 40-1982
E-40 ECSS FUNCTION CANNOT BE SELECTED OR CANNOT BE RELEASED 40-1983
E-41 HORN DOES NOT SOUND 40-1985
E-42 HORN DOES NOT STOP SOUNDING 40-1988
E-43 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS 40-1990
E-44 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT 40-1992
E-45 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT 40-1996
E-46 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 40-2000
E-47 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 40-2002
E-48 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT 40-2004
E-49 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)
40-2009
E-50 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT 40-2014
E-51 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)40-2018
E-52 ALL OF TURN SIGNAL LAMPS AND HAZARD LAMPS DO NOT LIGHT UP OR GO OUT40-2023
E-53 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT 40-2026
E-54 HAZARD LAMP DOES NOT LIGHT UP OR GO OUT 40-2029
E-55 BRAKE LAMP DOES NOT LIGHT OR STAYS LIGHTED 40-2033
E-56 BACKUP LAMP DOES NOT LIGHT UP OR DOES NOT GO OUT 40-2037
E-57 BACKUP BUZZER DOES NOT SOUND OR CONTINUES TO SOUND 40-2040
E-58 FRONT WIPER DOES NOT OPERATE 40-2042
E-59 REAR WIPER DOES NOT OPERATE 40-2046
E-60 FAN DOES NOT ROTATE IN REVERSE 40-2049
E-61 FAN REMAINS ROTATED IN REVERSE 40-2050
E-62 WINDOW WASHER DOES NOT OPERATE 40-2051
E-63 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-2054
E-64 [FCS] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 40-2055
E-65 [FLL] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 40-2057
E-66 AUTO-GREASING SYSTEM DOES NOT OPERATE OR STOP 40-2058
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-2060
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-2060
FAILURE MODE AND CAUSE TABLE 40-2061
H-1 MACHINE DOES NOT START 40-2074
H-2 LOCKUP IS NOT RELEASED 40-2078
H-3 TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE 40-2079
H-4 TRAVEL SPEED IS SLOW, BUCKET THRUST FORCE IS WEAK, GRADABILITY IS LOW, OR
GEAR SPEED DOES NOT SHIFT 40-2080
H-5 LARGE SHOCK IS MADE WHEN MACHINE MOVES OFF OR GEAR IS SHIFTED 40-2084
INDEX 00 INDEX AND FOREWORD
00-16 WA380-8E0
H-6 LARGE TIME LAG IS OBSERVED WHEN MACHINE STARTS AND GEAR IS SHIFTED 40-2087
H-7 OIL TEMPERATURE OF TORQUE CONVERTER IS HIGH 40-2090
H-8 MACHINE DOES NOT TURN (FOR STEERING WHEEL SPEC) 40-2094
H-9 TURNING RESPONSE IS POOR (FOR STEERING WHEEL SPEC) 40-2097
H-10 STEERING WHEEL IS HEAVY TO OPERATE 40-2100
H-11 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (FOR STEERING
WHEEL SPEC) 40-2101
H-12 TURNING RADIUS DIFFERS BETWEEN RIGHT AND LEFT TURNS 40-2103
H-13 WHEEL BRAKES DO NOT WORK OR ARE WEAK 40-2104
H-14 WHEEL BRAKES ARE NOT RELEASED OR DRAG 40-2106
H-15 PARKING BRAKE DOES NOT WORK OR IT IS WEAK 40-2107
H-16 PARKING BRAKE IS NOT RELEASED OR DRAGS 40-2108
H-17 BOOM DOES NOT RISE 40-2110
H-18 BOOM MOVES SLOW OR BOOM LACKS LIFTING FORCE 40-2113
H-19 RISING BOOM SLOWS DOWN AT CERTAIN HEIGHT 40-2116
H-20 LIFT CYLINDERS DO NOT SERVE TO HOLD BUCKET ON GROUND 40-2117
H-21 HYDRAULIC DRIFT OF BOOM IS LARGE 40-2119
H-22 BOOM MOVES UP AND DOWN DURING OPERATION 40-2120
H-23 BUCKET DOES NOT TILT BACK 40-2121
H-24 BUCKET MOVES SLOW OR LACKS TILT-BACK FORCE 40-2124
H-25 BUCKET DECELERATES DURING TILT-BACK OPERATION 40-2127
H-26 BUCKET CYLINDER DOES NOT HOLD BUCKET ON GROUND 40-2128
H-27 HYDRAULIC DRIFT OF BUCKET IS LARGE 40-2130
H-28 BUCKET TILTS BACK AND FORTH DURING CARRYING LOAD (WORK EQUIPMENT VALVE
IN HOLD) 40-2131
H-29 BOOM AND BUCKET CONTROL LEVERS DO NOT MOVE SMOOTHLY AND ARE HEAVY TO
MOVE (2-LEVER TYPE OR 3-LEVER TYPE) 40-2132
H-30 BOOM AND BUCKET CONTROL LEVERS DO NOT MOVE SMOOTHLY AND ARE HEAVY TO
MOVE (MULTI-FUNCTION MONO-LEVER TYPE) 40-2133
H-31 WHEN OPERATING WORK EQUIPMENT ENGINE SPEED DROPS LARGELY OR ENGINE
STOPS 40-2134
H-32 LARGE SHOCKS ARE MADE WHEN WORK EQUIPMENT STARTS TO MOVE AND STOPS
40-2135
H-33 WHEN CERTAIN WORK EQUIPMENT STALLS HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-2137
H-34 E C S S (TRAVEL DAMPER) DOES NOT WORK AND MACHINE PITCHES AND BOUNCES
40-2138
H-35 BUCKET DOES NOT STOP AT THE POSITION WHICH IS SET WITH REMOTE BUCKET POSITIONER
40-2139
H-36 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 40-2140
H-37 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-2142
TROUBLESHOOTING OF ENGINE (S-MODE) 40-2143
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-2143
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-2144
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-2145
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-2146
S-4 ENGINE STARTABILITY IS POOR 40-2148
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-2150
S-6 ENGINE STOPS DURING OPERATION 40-2152
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-2154
S-8 ENGINE LACKS POWER 40-2155
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-2157
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-2159
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-2160
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-2161
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-17
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-2162
S-14 OIL PRESSURE DROPS 40-2163
S-15 FUEL MIXES INTO ENGINE OIL 40-2165
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-2166
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-2167
S-18 UNUSUAL NOISE IS HEARD 40-2168
S-19 VIBRATION IS EXCESSIVE 40-2169
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-2170
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-2171
S-22 ACTIVE REGENERATION TAKES TIME 40-2173
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-2174
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-2175
S-25 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-2177
TROUBLESHOOTING FOR AUTO-GREASING SYSTEM 40-2178
OUTLINE OF FAILURE DISPLAY 40-2178
TROUBLESHOOTING FOR FCS 40-2179
TROUBLESHOOTING FOR AUTO-GREASING PUMP 40-2180
REPLACEMENT OF PUMP ELEMENT 40-2183
TROUBLESHOOTING FOR GREASE SUPPLY SYSTEM 40-2184
REPLACEMENT OF AUTO-GREASING CONTROLLER 40-2186
PROCEDURE FOR ASSEMBLING WHEN DISASSEMBLING FOR TROUBLESHOOTING 40-2187
TROUBLESHOOTING FOR RDS LOAD METER SYSTEM 40-2188
OUTLINE OF FAILURE DISPLAY 40-2188
METHOD FOR DISPLAYING DIAGNOSTICS SCREEN 40-2189
TROUBLESHOOTING FOR RDS LOAD METER 40-2190
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-38
ENGINE AND COOLING SYSTEM 50-46
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-46
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-53
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-70
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-104
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-108
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-117
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR BELT 50-120
REMOVE AND INSTALL ALTERNATOR BELT 50-122
REMOVE AND INSTALL AUTOMATIC TENSIONER 50-125
REMOVE AND INSTALL RADIATOR CORE 50-127
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 50-142
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-150
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-154
REMOVE AND INSTALL POWER TRAIN OIL COOLER ASSEMBLY 50-165
REMOVE AND INSTALL ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 50-173
DISCONNECT AND CONNECT ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY
50-208
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-212
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-215
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-220
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-229
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-236
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-248
INDEX 00 INDEX AND FOREWORD
00-18 WA380-8E0
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-251
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-253
REMOVE AND INSTALL KDPF ASSEMBLY 50-255
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-280
REMOVE AND INSTALL SCR ASSEMBLY 50-289
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-312
REMOVE AND INSTALL BELLOWS PIPE ASSEMBLY 50-331
REMOVE AND INSTALL KCCV ASSEMBLY 50-345
REMOVE AND INSTALL VGT ASSEMBLY 50-350
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-360
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-377
REMOVE AND INSTALL AdBlue/DEF PUMP 50-384
REMOVE AND INSTALL AdBlue/DEF HOSE 50-391
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-407
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-412
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-418
POWER TRAIN 50-421
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 50-421
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-431
DISASSEMBLE AND ASSEMBLE TRANSMISSION GEAR KIT WITH CLUTCH ASSEMBLY 50-452
DISASSEMBLE AND ASSEMBLE PARKING BRAKE ASSEMBLY 50-474
REMOVE AND INSTALL FRONT AXLE ASSEMBLY 50-485
REMOVE AND INSTALL REAR AXLE ASSEMBLY 50-490
DISASSEMBLE AND ASSEMBLE AXLE HOUSING ASSEMBLY 50-499
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 50-513
STEERING SYSTEM 50-544
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 50-544
BRAKE SYSTEM 50-551
REMOVE AND INSTALL PARKING BRAKE DISC AND PLATE 50-551
UNDERCARRIAGE AND FRAME 50-557
REMOVE AND INSTALL CENTER HINGE PIN 50-557
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 50-573
REMOVE AND INSTALL FULL-LENGTH FENDER ASSEMBLY 50-585
HYDRAULIC SYSTEM 50-587
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-587
REMOVE AND INSTALL WORK EQUIPMENT PUMP AND POWER TRAIN PUMP ASSEMBLY 50-595
REMOVE AND INSTALL STEERING PUMP AND COOLING FAN PUMP ASSEMBLY 50-600
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-606
WORK EQUIPMENT 50-617
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-617
DISASSEMBLE AND ASSEMBLE HYDRAULIC CYLINDER ASSEMBLY 50-628
CAB AND ITS ATTACHMENTS 50-638
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-638
REMOVE AND INSTALL OPERATOR’S CAB GLASS (ADHERED GLASS) 50-650
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-662
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY 50-674
REMOVE AND INSTALL SEAT BELT 50-679
ELECTRICAL SYSTEM 50-681
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-681
REMOVE AND INSTALL WORK EQUIPMENT CONTROLLER ASSEMBLY 50-687
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 50-691
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 50-693
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-698
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-702
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-704
REMOVE AND INSTALL KDPF TEMPERATURE SENSOR 50-707
REMOVE AND INSTALL KDPF DIFFERENTIAL PRESSURE SENSOR 50-714
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-721
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-19
REMOVE AND INSTALL AMMONIA SENSOR 50-728
REMOVE AND INSTALL SCR OUTLET NOx SENSOR 50-732
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-736
REMOVE AND INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 50-738
REMOVE AND INSTALL COMMUNICATION TERMINAL 50-740
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-4
ENGINE AND COOLING SYSTEM 60-10
MAINTENANCE STANDARD OF ENGINE MOUNT 60-10
MAINTENANCE STANDARD OF BRAKE AND COOLING FAN PUMP 60-11
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-14
POWER TRAIN 60-16
MAINTENANCE STANDARD OF DRIVE SHAFT 60-16
MAINTENANCE STANDARD OF TORQUE CONVERTER 60-17
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-19
MAINTENANCE STANDARD OF TRANSMISSION 60-20
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-28
MAINTENANCE STANDARD OF FORWARD AND REVERSE CLUTCH ECMV AND GEAR SPEED
CLUTCH ECMV 60-29
MAINTENANCE STANDARD OF MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE
60-30
MAINTENANCE STANDARD OF FRONT AXLE 60-31
MAINTENANCE STANDARD OF REAR AXLE 60-32
MAINTENANCE STANDARD OF FRONT CONVENTIONAL DIFFERENTIAL 60-34
MAINTENANCE STANDARD OF REAR CONVENTIONAL DIFFERENTIAL 60-35
MAINTENANCE STANDARD OF FRONT LIMITED SLIP DIFFERENTIAL 60-38
MAINTENANCE STANDARD OF REAR LIMITED SLIP DIFFERENTIAL 60-40
MAINTENANCE STANDARD OF FINAL DRIVE 60-42
STEERING SYSTEM 60-44
MAINTENANCE STANDARD OF STEERING COLUMN 60-44
MAINTENANCE STANDARD OF STEERING PUMP 60-45
MAINTENANCE STANDARD OF STEERING VALVE 60-49
MAINTENANCE STANDARD OF STEERING CYLINDER 60-51
MAINTENANCE STANDARD OF SECONDARY STEERING PUMP 60-53
BRAKE SYSTEM 60-54
MAINTENANCE STANDARD OF CHARGE VALVE 60-54
MAINTENANCE STANDARD OF BRAKE CIRCUIT ACCUMULATOR 60-56
MAINTENANCE STANDARD OF FRONT BRAKE 60-57
MAINTENANCE STANDARD OF REAR BRAKE 60-58
MAINTENANCE STANDARD OF PARKING BRAKE 60-59
MAINTENANCE STANDARD OF PARKING BRAKE SOLENOID VALVE 60-60
MAINTENANCE STANDARD OF FLOW PRIORITY VALVE 60-61
MAINTENANCE STANDARD OF BRAKE COOLING PUMP 60-62
MAINTENANCE STANDARD OF BRAKE COOLING STRAINER 60-63
UNDERCARRIAGE AND FRAME 60-64
MAINTENANCE STANDARD OF FRAME, AXLE MOUNT AND CENTER HINGE PIN 60-64
HYDRAULIC SYSTEM 60-69
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-69
MAINTENANCE STANDARD OF WORK EQUIPMENT PUMP 60-70
MAINTENANCE STANDARD OF POWER TRAIN CHARGE PUMP AND POWER TRAIN LUBRICATION
PUMP 60-75
MAINTENANCE STANDARD OF CONTROL VALVE 60-76
MAINTENANCE STANDARD OF STABILIZER VALVE 60-88
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE 60-89
WORK EQUIPMENT 60-90
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-90
MAINTENANCE STANDARD OF BUCKET 60-93
INDEX 00 INDEX AND FOREWORD
00-20 WA380-8E0
MAINTENANCE STANDARD OF LIFT CYLINDER 60-94
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-95
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-19
AIR CONDITIONER CONTROLLER 80-22
COMPRESSOR 80-23
CONDENSER 80-24
RECEIVER DRIER 80-25
SENSORS FOR AIR CONDITIONER SYSTEM 80-26
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-27
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-29
AIR CONDITIONER SYSTEM DIAGRAM 80-32
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-33
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-35
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-41
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-42
CHECK TEMPERATURE CONTROL FUNCTION 80-43
METHOD FOR CHECKING TEMPERATURE CONTROL FUNCTION 80-43
TEST VENT (MODE) CHANGEOVER 80-45
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-45
TESTING FRESH/RECIRC AIR CHANGEOVER 80-47
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-47
TEST EVAPORATOR TEMPERATURE SENSOR 80-49
TEST RELAYS 80-51
METHOD FOR TESTING RELAYS 80-51
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-53
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-54
FAILURE CODE [879AKA] 80-57
FAILURE CODE [879AKB] 80-60
FAILURE CODE [879BKA] 80-63
FAILURE CODE [879BKB] 80-66
FAILURE CODE [879CKA] 80-69
FAILURE CODE [879CKB] 80-72
FAILURE CODE [879DKZ] 80-75
FAILURE CODE [879EMC] 80-78
FAILURE CODE [879FMC] 80-81
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-84
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-87
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-90
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-94
TROUBLESHOOTING USING GAUGE PRESSURE 80-96
CONNECTION OF SERVICE TOOL 80-99
00 INDEX AND FOREWORD INDEX
WA380-8E0 00-21
METHOD FOR CONNECTING SERVICE TOOL 80-100
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-101
HANDLE COMPRESSOR OIL 80-103
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-4
HYDRAULIC CIRCUIT DIAGRAM 90-10
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-10
HYDRAULIC CIRCUIT DIAGRAM 90-15
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 90-17
HYDRAULIC OIL PRESSURE OF BRAKE COOLING SYSTEM 90-19
HYDRAULIC AUTO-GREASING DIAGRAM 90-21
ELECTRICAL CIRCUIT DIAGRAM 90-23
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-23
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (1/10)
90-27
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (2/10)
90-29
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (3/10)
90-31
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (4/10)
90-33
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (5/10)
90-35
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (6/10)
90-37
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (7/10)
90-39
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (8/10)
90-41
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (9/10)
90-43
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (10/10)
90-45
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(1/12) 90-47
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(2/12) 90-49
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(3/12) 90-51
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(4/12) 90-53
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(5/12) 90-55
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(6/12) 90-57
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(7/12) 90-59
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(8/12) 90-61
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(9/12) 90-63
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(10/12) 90-65
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(11/12) 90-67
INDEX 00 INDEX AND FOREWORD
00-22 WA380-8E0
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(12/12) 90-69
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (1/9) 90-71
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (2/9) 90-73
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (3/9) 90-75
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (4/9) 90-77
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (5/9) 90-79
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (6/9) 90-81
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (7/9) 90-83
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (8/9) 90-85
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (9/9) 90-87
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (1/10) 90-89
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (2/10) 90-91
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (3/10) 90-93
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (4/10) 90-95
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (5/10) 90-97
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (6/10) 90-99
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (7/10) 90-101
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (8/10) 90-103
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (9/10) 90-105
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (10/10) 90-107
RDS LOAD METER SYSTEM ELECTRICAL CIRCUIT DIAGRAM 90-109
INDEX 1

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