Komatsu WA470-8E0 Wheel Loader Shop Manual SEN06753-02 – PDF DOWNLOAD

Komatsu WA470-8E0 Wheel Loader Shop Manual SEN06753-02 – PDF DOWNLOAD

FILE DETAILS:

Komatsu WA470-8E0 Wheel Loader Shop Manual SEN06753-02 – PDF DOWNLOAD

Language : English
Pages : 3916
Downloadable : Yes
File Type : PDF
Size: 96.5 MB

DESCRIPTION:

Komatsu WA470-8E0 Wheel Loader Shop Manual SEN06753-02 – PDF DOWNLOAD

SERIAL NUMBERS 100439 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

General precautions
If the machine is handled incorrectly, it is dangerous. Read and understand what is described in the
operation and maintenance manual before operation. Read and understand what is described in this
manual before operation.
• Read and understand the meaning of all the safety labels stuck to the machine before performing any
greasing or repairs. For the locations of the safety labels and detailed explanation of precautions, see Operation
and Maintenance Manual.
• Tools and removed parts in the workshop should be well organized. Always keep the tools and parts in their
correct places. Always keep the work area clean and make sure that there is no dust, dirt, oil, or water on
the floor. Smoke only in the designated areas. Never smoke while working.
• Keep all tools in good condition, learn the correct way to use them, and use the proper ones. Check the
tools, machine, forklift truck, service car, etc. thoroughly before starting the work.
• Always wear safety shoes and helmet when performing
any operation. Do not wear loose clothes, or clothes with
buttons missing.
• Always wear the protective eyeglasses when hitting parts
with a hammer.
• Always wear the protective eyeglasses when grinding
parts with a grinder, etc.
• When performing any operation with multiple workers, always
agree on the operating procedure before starting. Be
clear in verbal communication, and observe hand signals.
Hang “UNDER REPAIR” warning tag in the operator’s
compartment Before starting work.
• Work and operation which require license or qualification
should be performed by qualified workers.
• Welding repairs should be performed by trained and experienced welders. When performing welding work,
always wear welding gloves, apron, welding goggles, cap and other clothes suited for welding work.
• Warm up before starting the work with exercise which increases alertness and the range of motion in order
to prevent injury.
• Avoid prolonged work, and take a rest at times to keep up a good condition. Take a rest at designated safe
area.
Precautions for preparatory work:
• Place the machine on a firm and level ground, and apply the parking brake and chock the wheels or tracks
to prevent the machine from moving before adding oil or making any repairs.
• Lower the work equipment (blade, ripper, bucket, etc.) to the ground before starting work. If this is not possible,
insert the lock pin or use blocks to prevent the work equipment from falling. In addition, be sure to
lock all the control levers and hang “UNDER REPAIR” warning tag on them.
• When performing the disassembling or assembling work, support the machine securely with blocks, jacks,
or stands before starting the work.
• Remove all mud and oil from the steps or other places for going up and down on the machine. Always use the handrails, ladders or steps when for going up and down on the machine. Never jump on or off the machine. When the scaffold is not provided, use steps or stepladder to secure your footing. Do not use handrails, ladders, or steps if they are damaged or deformed. Repair it or replace it immediately.

TABLE OF CONTENTS:

Komatsu WA470-8E0 Wheel Loader Shop Manual SEN06753-02 – PDF DOWNLOAD

INDEX
00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-24
FOREWORD, SAFETY, BASIC INFORMATION 00-30
HOW TO READ THE SHOP MANUAL 00-30
SAFETY NOTICE FOR OPERATION 00-32
PRECAUTIONS TO PREVENT FIRE 00-40
ACTIONS IF FIRE OCCURS 00-42
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-43
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-44
PRECAUTIONS FOR DEF 00-45
STORE AdBlue/DEF 00-46
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-47
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-50
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-57
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-59
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-60
PRACTICAL USE OF KOMTRAX 00-61
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-62
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-66
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-70
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-71
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-73
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-74
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-76
HOW TO READ ELECTRICAL WIRE CODE 00-77
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-81
STANDARD TIGHTENING TORQUE TABLE 00-84
CONVERSION TABLE 00-91
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
SPECIFICATIONS 01-11
WEIGHT TABLE 01-16
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-18
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-7
UREA SCR SYSTEM 10-13
LAYOUT DRAWING OF UREA SCR SYSTEM 10-13
UREA SCR SYSTEM DIAGRAM 10-17
FUNCTION OF UREA SCR SYSTEM 10-18
COMPONENT PARTS OF UREA SCR SYSTEM 10-34
BOOT-UP SYSTEM 10-43
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-43
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-45
SYSTEM OPERATING LAMP SYSTEM 10-47
BATTERY DISCONNECT SWITCH 10-50
PREHEATING SYSTEM 10-52
ENGINE SYSTEM 10-54
LAYOUT DRAWING OF ENGINE SYSTEM 10-54
ENGINE CONTROL SYSTEM 10-57
ENGINE POWER MODE SELECTOR SYSTEM 10-63
INDEX 00 INDEX AND FOREWORD
00-2 WA470-8E0
AUTOMATIC IDLE STOP SYSTEM 10-65
COMPONENT PARTS OF ENGINE SYSTEM 10-66
COOLING SYSTEM 10-83
LAYOUT DRAWING OF COOLING SYSTEM 10-83
COOLING FAN CONTROL SYSTEM 10-86
COMPONENT PARTS OF COOLING SYSTEM 10-91
CONTROL SYSTEM 10-105
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-105
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-107
MACHINE MONITOR SYSTEM 10-109
REARVIEW MONITOR SYSTEM 10-111
KOMTRAX SYSTEM 10-112
RDS LOAD METER SYSTEM 10-114
COMPONENT PARTS OF CONTROL SYSTEM 10-116
HYDRAULIC SYSTEM 10-167
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-167
CLSS 10-168
WORK EQUIPMENT PUMP AND STEERING PUMP CONTROL SYSTEM 10-172
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-173
POWER TRAIN SYSTEM 10-242
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-242
OPERATION OF POWER TRAIN SYSTEM 10-245
TRANSMISSION CONTROL SYSTEM 10-246
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 10-248
TRANSMISSION PROTECTION FUNCTION 10-254
DIRECTIONAL SELECTOR SWITCH CONTROL FUNCTION 10-257
TRANSMISSION CUT-OFF FUNCTION 10-259
COMPONENT PARTS OF POWER TRAIN SYSTEM 10-261
WORK EQUIPMENT SYSTEM 10-320
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-320
WORK EQUIPMENT SYSTEM DIAGRAM 10-322
WORK EQUIPMENT CONTROL SYSTEM 10-324
WORK EQUIPMENT NEUTRAL LOCK SYSTEM 10-328
REMOTE POSITIONER SYSTEM 10-330
BUCKET POSITIONER AND BOOM POSITIONER 10-335
AUTO-DIGGING SYSTEM 10-336
SEMI AUTO-DIGGING SYSTEM 10-338
ECSS 10-340
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-342
STEERING SYSTEM 10-350
LAYOUT DRAWING OF STEERING SYSTEM 10-350
SECONDARY STEERING SYSTEM 10-351
JOYSTICK STEERING SYSTEM 10-353
STEERING COLUMN 10-358
COMPONENT PARTS OF STEERING SYSTEM 10-359
BRAKE SYSTEM 10-380
LAYOUT DRAWING OF BRAKE SYSTEM 10-380
PARKING BRAKE CONTROL SYSTEM 10-385
BRAKE COOLING CONTROL SYSTEM 10-387
COMPONENT PARTS OF BRAKE SYSTEM 10-390
AUTO-GREASING SYSTEM 10-418
LAYOUT DRAWING OF AUTO-GREASING SYSTEM 10-418
SPECIFICATIONS OF AUTO-GREASING SYSTEM 10-420
FUNCTION OF AUTO-GREASING SYSTEM 10-422
COMPONENT PARTS OF AUTO-GREASING SYSTEM 10-423
UNDERCARRIAGE AND FRAME 10-424
FRAME, AXLE MOUNT AND CENTER HINGE PIN 10-424
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-3
TIRE 10-426
WORK EQUIPMENT 10-428
STRUCTURE OF WORK EQUIPMENT 10-428
STRUCTURE OF BUCKET 10-429
CAB AND ITS ATTACHMENTS 10-430
ROPS CAB 10-430
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE: WA470-8E0 20-9
STANDARD VALUE TABLE FOR MACHINE 20-13
STANDARD VALUE TABLE FOR MACHINE: WA470-8E0 20-13
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-32
STANDARD VALUE TABLE FOR ELECTRICAL 20-35
STANDARD VALUE TABLE FOR ELECTRICITY 20-35
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
ABBREVIATION LIST 30-6
RELATED INFORMATION ON TESTING AND ADJUSTING 30-12
TOOLS FOR TESTING AND ADJUSTING 30-12
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-21
ENGINE AND COOLING SYSTEM 30-23
TEST ENGINE SPEED 30-23
TEST BOOST PRESSURE 30-29
TESTING EXHAUST GAS TEMPERATURE 30-32
TEST EXHAUST GAS COLOR 30-34
TEST AND ADJUST VALVE CLEARANCE 30-37
TEST COMPRESSION PRESSURE 30-40
TEST BLOWBY PRESSURE 30-44
TEST ENGINE OIL PRESSURE 30-47
TEST EGR VALVE AND VGT OIL PRESSURE 30-49
TEST FUEL PRESSURE 30-51
TEST FUEL RETURN RATE AND LEAKAGE 30-53
BLEEDING AIR FROM FUEL SYSTEM 30-57
TEST FUEL CIRCUIT FOR LEAKAGE 30-59
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-61
HANDLE NO-INJECTION CRANKING OPERATION 30-62
TEST KDPF, SCR AND MUFFLER STACK FOR LOOSENESS AND DAMAGE 30-63
TEST INSTALLED CONDITION OF CYLINDER HEADS AND MANIFOLDS 30-64
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 30-65
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-66
TEST ALTERNATOR BELT 30-68
TEST AUTOMATIC TENSIONER 30-70
CLEAN FUEL DOSER 30-73
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-75
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-82
TEST SCR RELATED FUNCTIONS 30-83
CLEAN AdBlue/DEF TANK 30-112
CLEAN AdBlue/DEF PUMP 30-116
POWER TRAIN 30-122
TEST AND ADJUST POWER TRAIN OIL PRESSURE 30-122
ADJUST TRANSMISSION INPUT SPEED SENSOR 30-143
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR 30-145
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 30-146
MOVE DISABLED MACHINE DUE TO TRANSMISSION VALVE FAILURE 30-149
TEST DRIVE SHAFT FOR LOOSENESS, BACKLASH, AND DAMAGE 30-153
STEERING SYSTEM 30-154
INDEX 00 INDEX AND FOREWORD
00-4 WA470-8E0
TEST STEERING WHEEL 30-154
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 30-156
BLEED AIR FROM STEERING CYLINDER CIRCUIT 30-160
TEST AND ADJUST STEERING STOP VALVE 30-162
BRAKE SYSTEM 30-163
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 30-163
TEST WHEEL BRAKE OIL PRESSURE 30-164
TEST AND ADJUST ACCUMULATOR CHARGE PRESSURE 30-167
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 30-169
BLEED AIR FROM BRAKE CIRCUIT 30-177
TEST BRAKING PERFORMANCE 30-180
TEST BRAKE PEDAL 30-181
TEST AND ADJUST BRAKE PEDAL AND LINKAGE 30-182
TEST LOWERING OF WHEEL BRAKE PRESSURE 30-183
TEST WEAR OF WHEEL BRAKE DISC 30-186
TEST PARKING BRAKE OIL PRESSURE 30-188
TEST PARKING BRAKE PERFORMANCE 30-190
RELEASE PARKING BRAKE MANUALLY 30-191
TEST WEAR AMOUNT OF PARKING BRAKE DISC 30-193
HYDRAULIC SYSTEM 30-195
RELEASE REMAINING PRESSURE FROM WORK EQUIPMENT CIRCUIT 30-195
TEST AND ADJUST WORK EQUIPMENT OIL PRESSURE 30-197
TEST AND ADJUST WORK EQUIPMENT EPC OIL PRESSURE 30-204
BLEED AIR FROM WORK EQUIPMENT CIRCUIT 30-209
TEST COOLING FAN SPEED 30-210
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-212
BLEED AIR FROM COOLING FAN CIRCUIT 30-215
TEST ECSS ACCUMULATOR NITROGEN GAS PRESSURE AND CHARGE ACCUMULATOR WITH
NITROGEN GAS 30-217
WORK EQUIPMENT 30-223
TEST AND ADJUST BUCKET POTENTIOMETER LEVER 30-223
TEST AND ADJUST BOOM POTENTIOMETER LEVER 30-225
CAB AND ITS ATTACHMENTS 30-226
TEST DIRECTIONAL LEVER 30-226
TEST WORK EQUIPMENT CONTROL LEVER 30-227
ADJUST RATTLING OPERATOR’S SEAT 30-230
ELECTRICAL SYSTEM 30-231
SET AND ADJUST EACH EQUIPMENT 30-231
SET AND OPERATE MACHINE MONITOR 30-243
START UP KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-362
STOP USING OF KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-366
START UP KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 30-368
STOP USING OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-374
ADJUST REARVIEW CAMERA ANGLE 30-376
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-378
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH KOMTRAX TERMINAL) 30-379
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-380
TEST DIODES 30-381
AUTO-GREASING DEVICE 30-382
BLEED THE AIR OF AUTO-GREASING SYSTEM 30-382
CORREPONDENCE IN CASE OF GREASE LEAKAGE FROM OVER PRESSURE PROTECTION
VALVE 30-385
CHANGING OF LUBRICATION TIME AND LUBRICATION INTERVAL TIMES 30-386
Pm CLINIC 30-389
Pm CLINIC SERVICE 30-389
40 TROUBLESHOOTING 40-1
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-5
CONTENTS 40-2
ABBREVIATION LIST 40-16
RELATED INFORMATION ON TROUBLESHOOTING 40-22
GENERAL TROUBLESHOOTING POINTS 40-22
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-23
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-35
CHECKS BEFORE TROUBLESHOOTING 40-37
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-39
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-41
ELECTRICAL SYSTEM TROUBLESHOOTING – PREPARATION 40-62
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-75
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-77
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-82
CONNECTORS LIST AND LAYOUT (MACHINE WITH KOMTRAX TERMINAL) 40-84
CONNECTORS LIST AND LAYOUT (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-104
CONNECTOR CONTACT IDENTIFICATION 40-124
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-164
FUSE LOCATION TABLE(MACHINE WITH KOMTRAX TERMINAL) 40-170
FUSE LOCATION TABLE(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-174
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-178
PREPARATION FOR TROUBLESHOOTING OF MACHINE MONITOR 40-182
PROCEDURES FOR CREATING HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 40-184
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-190
FAILURE CODES TABLE 40-192
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-215
FAILURE CODE [1500L0] 40-215
FAILURE CODE [15SAL1] 40-216
FAILURE CODE [15SALH] 40-218
FAILURE CODE [15SBL1] 40-220
FAILURE CODE [15SBLH] 40-222
FAILURE CODE [15SEL1] 40-224
FAILURE CODE [15SELH] 40-226
FAILURE CODE [15SFL1] 40-228
FAILURE CODE [15SFLH] 40-230
FAILURE CODE [15SGL1] 40-232
FAILURE CODE [15SGLH] 40-234
FAILURE CODE [15SHL1] 40-236
FAILURE CODE [15SHLH] 40-238
FAILURE CODE [2F00MA] 40-241
FAILURE CODE [2F00MB] 40-245
FAILURE CODE [2G42ZG] 40-248
FAILURE CODE [2G43ZG] 40-250
FAILURE CODE [879AKA] 40-252
FAILURE CODE [879AKB] 40-254
FAILURE CODE [879BKA] 40-256
FAILURE CODE [879BKB] 40-258
FAILURE CODE [879CKA] 40-260
FAILURE CODE [879CKB] 40-262
FAILURE CODE [879DKZ] 40-264
FAILURE CODE [879EMC] 40-266
FAILURE CODE [879FMC] 40-269
FAILURE CODE [989A00] 40-272
FAILURE CODE [989L00] 40-273
FAILURE CODE [989M00] 40-274
FAILURE CODE [989N00] 40-275
FAILURE CODE [A1U0N3] 40-276
FAILURE CODE [A1U0N4] 40-278
INDEX 00 INDEX AND FOREWORD
00-6 WA470-8E0
FAILURE CODE [AA10NX] 40-280
FAILURE CODE [AB00KE] 40-282
FAILURE CODE [AB00KY] 40-284
FAILURE CODE [AQ10N3] 40-286
FAILURE CODE [AS00N3] 40-288
FAILURE CODE [AS00R2] 40-290
FAILURE CODE [AS00R3] 40-291
FAILURE CODE [AS00R4] 40-292
FAILURE CODE [AS00R5] 40-293
FAILURE CODE [AS00R6] 40-294
FAILURE CODE [AS00ZK] 40-295
FAILURE CODE [AS10KM] 40-296
FAILURE CODE [AS10NR] 40-297
FAILURE CODE [AS10NT] 40-298
FAILURE CODE [B@BAZG] 40-299
FAILURE CODE [B@BAZK] 40-300
FAILURE CODE [B@BCNS] 40-302
FAILURE CODE [B@BCQA] 40-303
FAILURE CODE [B@BCZK] 40-305
FAILURE CODE [B@C7NS] 40-307
FAILURE CODE [B@CENS] 40-309
FAILURE CODE [B@HANS] 40-310
FAILURE CODE [CA115] 40-311
FAILURE CODE [CA122] 40-312
FAILURE CODE [CA123] 40-314
FAILURE CODE [CA131] 40-316
FAILURE CODE [CA132] 40-318
FAILURE CODE [CA135] 40-321
FAILURE CODE [CA141] 40-323
FAILURE CODE [CA144] 40-325
FAILURE CODE [CA145] 40-327
FAILURE CODE [CA153] 40-329
FAILURE CODE [CA154] 40-332
FAILURE CODE [CA187] 40-335
FAILURE CODE [CA221] 40-337
FAILURE CODE [CA222] 40-339
FAILURE CODE [CA227] 40-341
FAILURE CODE [CA234] 40-342
FAILURE CODE [CA238] 40-343
FAILURE CODE [CA239] 40-345
FAILURE CODE [CA249] 40-347
FAILURE CODE [CA256] 40-349
FAILURE CODE [CA271] 40-351
FAILURE CODE [CA272] 40-353
FAILURE CODE [CA273] 40-354
FAILURE CODE [CA274] 40-356
FAILURE CODE [CA322] 40-357
FAILURE CODE [CA323] 40-359
FAILURE CODE [CA324] 40-361
FAILURE CODE [CA325] 40-363
FAILURE CODE [CA331] 40-365
FAILURE CODE [CA332] 40-367
FAILURE CODE [CA343] 40-369
FAILURE CODE [CA351] 40-370
FAILURE CODE [CA352] 40-371
FAILURE CODE [CA356] 40-374
FAILURE CODE [CA357] 40-376
FAILURE CODE [CA386] 40-378
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-7
FAILURE CODE [CA431] 40-379
FAILURE CODE [CA432] 40-382
FAILURE CODE [CA441] 40-386
FAILURE CODE [CA442] 40-388
FAILURE CODE [CA449] 40-389
FAILURE CODE [CA451] 40-390
FAILURE CODE [CA452] 40-392
FAILURE CODE [CA515] 40-394
FAILURE CODE [CA516] 40-396
FAILURE CODE [CA553] 40-398
FAILURE CODE [CA555] 40-399
FAILURE CODE [CA556] 40-400
FAILURE CODE [CA559] 40-401
FAILURE CODE [CA595] 40-406
FAILURE CODE [CA687] 40-407
FAILURE CODE [CA689] 40-409
FAILURE CODE [CA691] 40-411
FAILURE CODE [CA692] 40-413
FAILURE CODE [CA697] 40-415
FAILURE CODE [CA698] 40-416
FAILURE CODE [CA731] 40-417
FAILURE CODE [CA778] 40-418
FAILURE CODE [CA1117] 40-421
FAILURE CODE [CA1664] 40-422
FAILURE CODE [CA1669] 40-425
FAILURE CODE [CA1673] 40-426
FAILURE CODE [CA1677] 40-427
FAILURE CODE [CA1678] 40-428
FAILURE CODE [CA1682] 40-429
FAILURE CODE [CA1683] 40-434
FAILURE CODE [CA1684] 40-436
FAILURE CODE [CA1686] 40-438
FAILURE CODE [CA1691] 40-439
FAILURE CODE [CA1694] 40-442
FAILURE CODE [CA1695] 40-444
FAILURE CODE [CA1696] 40-445
FAILURE CODE [CA1712] 40-447
FAILURE CODE [CA1713] 40-450
FAILURE CODE [CA1714] 40-452
FAILURE CODE [CA1715] 40-453
FAILURE CODE [CA1776] 40-454
FAILURE CODE [CA1777] 40-457
FAILURE CODE [CA1843] 40-460
FAILURE CODE [CA1844] 40-462
FAILURE CODE [CA1879] 40-465
FAILURE CODE [CA1881] 40-468
FAILURE CODE [CA1883] 40-470
FAILURE CODE [CA1885] 40-474
FAILURE CODE [CA1887] 40-476
FAILURE CODE [CA1921] 40-478
FAILURE CODE [CA1922] 40-481
FAILURE CODE [CA1923] 40-486
FAILURE CODE [CA1924] 40-488
FAILURE CODE [CA1925] 40-490
FAILURE CODE [CA1927] 40-492
FAILURE CODE [CA1928] 40-494
FAILURE CODE [CA1942] 40-496
FAILURE CODE [CA1963] 40-497
INDEX 00 INDEX AND FOREWORD
00-8 WA470-8E0
FAILURE CODE [CA1977] 40-501
FAILURE CODE [CA1993] 40-504
FAILURE CODE [CA2185] 40-507
FAILURE CODE [CA2186] 40-509
FAILURE CODE [CA2249] 40-511
FAILURE CODE [CA2265] 40-512
FAILURE CODE [CA2266] 40-514
FAILURE CODE [CA2271] 40-517
FAILURE CODE [CA2272] 40-519
FAILURE CODE [CA2349] 40-521
FAILURE CODE [CA2353] 40-523
FAILURE CODE [CA2357] 40-525
FAILURE CODE [CA2381] 40-526
FAILURE CODE [CA2382] 40-528
FAILURE CODE [CA2383] 40-530
FAILURE CODE [CA2386] 40-532
FAILURE CODE [CA2387] 40-534
FAILURE CODE [CA2555] 40-536
FAILURE CODE [CA2556] 40-538
FAILURE CODE [CA2637] 40-540
FAILURE CODE [CA2639] 40-542
FAILURE CODE [CA2732] 40-545
FAILURE CODE [CA2733] 40-547
FAILURE CODE [CA2741] 40-549
FAILURE CODE [CA2765] 40-550
FAILURE CODE [CA2771] 40-551
FAILURE CODE [CA2777] 40-557
FAILURE CODE [CA2878] 40-560
FAILURE CODE [CA2881] 40-563
FAILURE CODE [CA2976] 40-566
FAILURE CODE [CA3133] 40-568
FAILURE CODE [CA3134] 40-570
FAILURE CODE [CA3135] 40-572
FAILURE CODE [CA3142] 40-576
FAILURE CODE [CA3143] 40-577
FAILURE CODE [CA3144] 40-578
FAILURE CODE [CA3146] 40-581
FAILURE CODE [CA3147] 40-582
FAILURE CODE [CA3148] 40-583
FAILURE CODE [CA3151] 40-585
FAILURE CODE [CA3165] 40-591
FAILURE CODE [CA3167] 40-593
FAILURE CODE [CA3229] 40-596
FAILURE CODE [CA3231] 40-598
FAILURE CODE [CA3232] 40-600
FAILURE CODE [CA3235] 40-604
FAILURE CODE [CA3239] 40-606
FAILURE CODE [CA3241] 40-609
FAILURE CODE [CA3242] 40-612
FAILURE CODE [CA3251] 40-615
FAILURE CODE [CA3253] 40-617
FAILURE CODE [CA3254] 40-620
FAILURE CODE [CA3255] 40-623
FAILURE CODE [CA3256] 40-627
FAILURE CODE [CA3311] 40-629
FAILURE CODE [CA3312] 40-631
FAILURE CODE [CA3313] 40-634
FAILURE CODE [CA3314] 40-635
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-9
FAILURE CODE [CA3315] 40-636
FAILURE CODE [CA3316] 40-639
FAILURE CODE [CA3317] 40-640
FAILURE CODE [CA3318] 40-641
FAILURE CODE [CA3319] 40-644
FAILURE CODE [CA3321] 40-645
FAILURE CODE [CA3322] 40-647
FAILURE CODE [CA3419] 40-650
FAILURE CODE [CA3421] 40-652
FAILURE CODE [CA3497] 40-654
FAILURE CODE [CA3498] 40-655
FAILURE CODE [CA3543] 40-656
FAILURE CODE [CA3545] 40-663
FAILURE CODE [CA3547] 40-665
FAILURE CODE [CA3558] 40-666
FAILURE CODE [CA3559] 40-668
FAILURE CODE [CA3562] 40-670
FAILURE CODE [CA3563] 40-672
FAILURE CODE [CA3567] 40-675
FAILURE CODE [CA3568] 40-678
FAILURE CODE [CA3571] 40-684
FAILURE CODE [CA3572] 40-686
FAILURE CODE [CA3574] 40-688
FAILURE CODE [CA3575] 40-691
FAILURE CODE [CA3577] 40-693
FAILURE CODE [CA3578] 40-695
FAILURE CODE [CA3582] 40-697
FAILURE CODE [CA3583] 40-705
FAILURE CODE [CA3596] 40-707
FAILURE CODE [CA3649] 40-710
FAILURE CODE [CA3681] 40-712
FAILURE CODE [CA3682] 40-717
FAILURE CODE [CA3713] 40-723
FAILURE CODE [CA3717] 40-726
FAILURE CODE [CA3718] 40-727
FAILURE CODE [CA3725] 40-728
FAILURE CODE [CA3748] 40-731
FAILURE CODE [CA3751] 40-734
FAILURE CODE [CA3755] 40-736
FAILURE CODE [CA3866] 40-738
FAILURE CODE [CA3867] 40-742
FAILURE CODE [CA3868] 40-745
FAILURE CODE [CA3899] 40-749
FAILURE CODE [CA3911] 40-751
FAILURE CODE [CA3912] 40-755
FAILURE CODE [CA3932] 40-757
FAILURE CODE [CA3933] 40-759
FAILURE CODE [CA3934] 40-761
FAILURE CODE [CA3935] 40-764
FAILURE CODE [CA3936] 40-766
FAILURE CODE [CA4151] 40-768
FAILURE CODE [CA4152] 40-772
FAILURE CODE [CA4155] 40-776
FAILURE CODE [CA4156] 40-778
FAILURE CODE [CA4157] 40-781
FAILURE CODE [CA4158] 40-783
FAILURE CODE [CA4159] 40-784
FAILURE CODE [CA4161] 40-785
INDEX 00 INDEX AND FOREWORD
00-10 WA470-8E0
FAILURE CODE [CA4162] 40-788
FAILURE CODE [CA4163] 40-791
FAILURE CODE [CA4164] 40-793
FAILURE CODE [CA4165] 40-795
FAILURE CODE [CA4166] 40-797
FAILURE CODE [CA4168] 40-799
FAILURE CODE [CA4169] 40-802
FAILURE CODE [CA4171] 40-804
FAILURE CODE [CA4249] 40-807
FAILURE CODE [CA4251] 40-809
FAILURE CODE [CA4259] 40-811
FAILURE CODE [CA4261] 40-814
FAILURE CODE [CA4277] 40-817
FAILURE CODE [CA4281] 40-821
FAILURE CODE [CA4459] 40-824
FAILURE CODE [CA4461] 40-827
FAILURE CODE [CA4658] 40-830
FAILURE CODE [CA4731] 40-834
FAILURE CODE [CA4732] 40-835
FAILURE CODE [CA4739] 40-836
FAILURE CODE [CA4768] 40-837
FAILURE CODE [CA4769] 40-839
FAILURE CODE [CA4842] 40-842
FAILURE CODE [CA4952] (MACHINE WITH KOMTRAX TERMINAL) 40-846
FAILURE CODE [CA4952] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-848
FAILURE CODE [CA5115] 40-850
FAILURE CODE [CA5179] 40-853
FAILURE CODE [CA5181] 40-855
FAILURE CODE [CA5383] 40-857
FAILURE CODE [D150KA] 40-859
FAILURE CODE [D150KB] 40-861
FAILURE CODE [D150KY] 40-863
FAILURE CODE [D160KA] 40-865
FAILURE CODE [D160KB] 40-867
FAILURE CODE [D160KY] 40-869
FAILURE CODE [D191KA] 40-871
FAILURE CODE [D191KB] 40-874
FAILURE CODE [D191KY] 40-877
FAILURE CODE [D192KA] 40-879
FAILURE CODE [D192KB] 40-881
FAILURE CODE [D192KY] 40-883
FAILURE CODE [D193KA] 40-884
FAILURE CODE [D193KB] 40-886
FAILURE CODE [D193KY] 40-888
FAILURE CODE [D193MC] 40-890
FAILURE CODE [D19JKZ] 40-892
FAILURE CODE [D1E6KA] 40-894
FAILURE CODE [D1E6KB] 40-896
FAILURE CODE [D1E6KY] 40-898
FAILURE CODE [D5ZHKA] 40-900
FAILURE CODE [D5ZHKB] 40-902
FAILURE CODE [D5ZHKZ] 40-904
FAILURE CODE [D5ZHL6] 40-907
FAILURE CODE [D811MC] (MACHINE WITH KOMTRAX TERMINAL) 40-909
FAILURE CODE [D811MC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-910
FAILURE CODE [D862KA] (MACHINE WITH KOMTRAX TERMINAL) 40-911
FAILURE CODE [D862KA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-912
FAILURE CODE [D8ALKA] (MACHINE WITH KOMTRAX TERMINAL) 40-913
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-11
FAILURE CODE [D8ALKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-915
FAILURE CODE [D8ALKB] (MACHINE WITH KOMTRAX TERMINAL) 40-917
FAILURE CODE [D8ALKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-919
FAILURE CODE [D8AQK4] (MACHINE WITH KOMTRAX TERMINAL) 40-921
FAILURE CODE [D8AQK4] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-922
FAILURE CODE [D8AQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-923
FAILURE CODE [D8AQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-925
FAILURE CODE [D8G1KT] 40-927
FAILURE CODE [D8G6KT] 40-928
FAILURE CODE [DAF0KT] 40-929
FAILURE CODE [DAF0MB] 40-930
FAILURE CODE [DAF0MC] 40-931
FAILURE CODE [DAF3KK] 40-932
FAILURE CODE [DAF8KB] 40-934
FAILURE CODE [DAFDKB] 40-936
FAILURE CODE [DAFGMC] (MACHINE WITH KOMTRAX TERMINAL) 40-938
FAILURE CODE [DAFGMC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-939
FAILURE CODE [DAFLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-940
FAILURE CODE [DAFLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-942
FAILURE CODE [DAFLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-944
FAILURE CODE [DAFLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-946
FAILURE CODE [DAFQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-948
FAILURE CODE [DAFQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-949
FAILURE CODE [DAQ0KK] 40-950
FAILURE CODE [DAQ0KT] 40-953
FAILURE CODE [DAQ0MC] 40-954
FAILURE CODE [DAQ1KA] 40-955
FAILURE CODE [DAQ2KK] 40-957
FAILURE CODE [DAQ4KB] 40-960
FAILURE CODE [DAQ9KQ] 40-962
FAILURE CODE [DAQLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-963
FAILURE CODE [DAQLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-965
FAILURE CODE [DAQLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-967
FAILURE CODE [DAQLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-969
FAILURE CODE [DAQQKR] 40-971
FAILURE CODE [DAQRKR] 40-972
FAILURE CODE [DAQRMA] 40-973
FAILURE CODE [DAZ9KQ] 40-974
FAILURE CODE [DAZQKR] 40-975
FAILURE CODE [DB2QKR](MACHINE WITH KOMTRAX TERMINAL) 40-976
FAILURE CODE [DB2QKR](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-981
FAILURE CODE [DB2RKR] 40-986
FAILURE CODE [DB90KK](MACHINE WITH KOMTRAX TERMINAL) 40-992
FAILURE CODE [DB90KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-995
FAILURE CODE [DB90KT] 40-998
FAILURE CODE [DB90MC] 40-999
FAILURE CODE [DB91KA] 40-1000
FAILURE CODE [DB92KK](MACHINE WITH KOMTRAX TERMINAL) 40-1002
FAILURE CODE [DB92KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1005
FAILURE CODE [DB95KX] 40-1008
FAILURE CODE [DB96KX] 40-1012
FAILURE CODE [DB99KQ] 40-1014
FAILURE CODE [DB9LKA](MACHINE WITH KOMTRAX TERMINAL) 40-1015
FAILURE CODE [DB9LKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1017
FAILURE CODE [DB9LKB](MACHINE WITH KOMTRAX TERMINAL) 40-1019
FAILURE CODE [DB9LKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1021
FAILURE CODE [DB9QKR] 40-1023
FAILURE CODE [DB9RKR] 40-1024
INDEX 00 INDEX AND FOREWORD
00-12 WA470-8E0
FAILURE CODE [DB9RMA] 40-1025
FAILURE CODE [DBE5KX] 40-1026
FAILURE CODE [DBE6KX] 40-1028
FAILURE CODE [DD1ALD] 40-1030
FAILURE CODE [DDAAL6] 40-1032
FAILURE CODE [DDB6L4] 40-1034
FAILURE CODE [DDD1LD] 40-1037
FAILURE CODE [DDK3KA] 40-1039
FAILURE CODE [DDK3KB] 40-1042
FAILURE CODE [DDK6KA] 40-1045
FAILURE CODE [DDK6KB] 40-1048
FAILURE CODE [DDKLKA] 40-1051
FAILURE CODE [DDKLKB] 40-1054
FAILURE CODE [DDNRKY] 40-1056
FAILURE CODE [DDT0L4] 40-1058
FAILURE CODE [DDT4LD] 40-1060
FAILURE CODE [DDT9LD] 40-1062
FAILURE CODE [DDTALD] 40-1064
FAILURE CODE [DDW9LD] 40-1066
FAILURE CODE [DDWLLD] 40-1068
FAILURE CODE [DF10KA] 40-1070
FAILURE CODE [DF10KB] 40-1073
FAILURE CODE [DGF1KA] 40-1076
FAILURE CODE [DGF1KB] 40-1078
FAILURE CODE [DGH2KX] 40-1080
FAILURE CODE [DGR2KB] 40-1082
FAILURE CODE [DGR2KZ] 40-1084
FAILURE CODE [DGT1KA] 40-1086
FAILURE CODE [DGT1KB] 40-1088
FAILURE CODE [DH21KA] 40-1090
FAILURE CODE [DH21KB] 40-1093
FAILURE CODE [DHA4KA] 40-1095
FAILURE CODE [DHAAMA] 40-1097
FAILURE CODE [DHACMA] 40-1099
FAILURE CODE [DHPCKX] 40-1101
FAILURE CODE [DHPDKX] 40-1104
FAILURE CODE [DHT1KX] 40-1107
FAILURE CODE [DHT5KX] 40-1110
FAILURE CODE [DHT7KX] 40-1113
FAILURE CODE [DHT8KA] 40-1116
FAILURE CODE [DHT8KB] 40-1119
FAILURE CODE [DHT8ZG] 40-1121
FAILURE CODE [DHUDKA] 40-1122
FAILURE CODE [DHUDKB] 40-1125
FAILURE CODE [DJF1KA] 40-1127
FAILURE CODE [DK55KA] 40-1129
FAILURE CODE [DK55KY] 40-1132
FAILURE CODE [DK55L5] 40-1134
FAILURE CODE [DK59KA] 40-1135
FAILURE CODE [DK59KY] 40-1139
FAILURE CODE [DK59L8] 40-1143
FAILURE CODE [DK5AKA] 40-1148
FAILURE CODE [DK5AKY] 40-1152
FAILURE CODE [DK5BKA] 40-1156
FAILURE CODE [DK5BKY] 40-1160
FAILURE CODE [DK5BL8] 40-1164
FAILURE CODE [DK5CKA] 40-1169
FAILURE CODE [DK5CKY] 40-1173
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-13
FAILURE CODE [DK5DKA] 40-1177
FAILURE CODE [DK5DKY] 40-1180
FAILURE CODE [DK5DL8] 40-1183
FAILURE CODE [DK5EKA] 40-1188
FAILURE CODE [DK5EKY] 40-1191
FAILURE CODE [DK5FKA] 40-1194
FAILURE CODE [DK5FKY] 40-1197
FAILURE CODE [DK5FL8] 40-1200
FAILURE CODE [DK5GKA] 40-1204
FAILURE CODE [DK5GKY] 40-1207
FAILURE CODE [DKA0KA] 40-1210
FAILURE CODE [DKA0KY] 40-1213
FAILURE CODE [DKA0L0] 40-1216
FAILURE CODE [DKA1KA] 40-1219
FAILURE CODE [DKA1KY] 40-1222
FAILURE CODE [DLF1KA] 40-1225
FAILURE CODE [DLF1LC] 40-1227
FAILURE CODE [DLM3KA] 40-1229
FAILURE CODE [DLM3LC] 40-1231
FAILURE CODE [DLT3KA] 40-1233
FAILURE CODE [DLT3LC] 40-1235
FAILURE CODE [DPQ1KR] 40-1237
FAILURE CODE [DPQ2KR] 40-1240
FAILURE CODE [DPQ3KR] 40-1243
FAILURE CODE [DSJ0KR] 40-1246
FAILURE CODE [DT20KB] 40-1249
FAILURE CODE [DT22KB] 40-1251
FAILURE CODE [DT23KB] 40-1253
FAILURE CODE [DV00KB] 40-1255
FAILURE CODE [DW4PKA] 40-1257
FAILURE CODE [DW4PKB] 40-1259
FAILURE CODE [DW4PKY] 40-1261
FAILURE CODE [DW4QKA] 40-1263
FAILURE CODE [DW4QKB] 40-1265
FAILURE CODE [DW4QKY] 40-1267
FAILURE CODE [DW4RKA] 40-1269
FAILURE CODE [DW4RKB] 40-1271
FAILURE CODE [DW4RKY] 40-1273
FAILURE CODE [DW4SKA] 40-1275
FAILURE CODE [DW4SKB] 40-1277
FAILURE CODE [DW4SKY] 40-1279
FAILURE CODE [DW7BKA] 40-1281
FAILURE CODE [DW7BKB] 40-1283
FAILURE CODE [DW7BKY] 40-1285
FAILURE CODE [DWM1KA] 40-1287
FAILURE CODE [DWM1KB] 40-1289
FAILURE CODE [DWM1KY] 40-1291
FAILURE CODE [DWN6KA] 40-1293
FAILURE CODE [DWN6KB] 40-1295
FAILURE CODE [DWN6KY] 40-1297
FAILURE CODE [DWN8KA] 40-1299
FAILURE CODE [DWN8KB] 40-1301
FAILURE CODE [DWN8KY] 40-1303
FAILURE CODE [DX16KA] 40-1305
FAILURE CODE [DX16KB] 40-1307
FAILURE CODE [DX16KY] 40-1309
FAILURE CODE [DXA1KA] 40-1311
FAILURE CODE [DXA1KB] 40-1313
INDEX 00 INDEX AND FOREWORD
00-14 WA470-8E0
FAILURE CODE [DXA1KY] 40-1315
FAILURE CODE [DXANKA] 40-1317
FAILURE CODE [DXANKB] 40-1319
FAILURE CODE [DXANKY] 40-1321
FAILURE CODE [DXH1KA] 40-1323
FAILURE CODE [DXH1KB] 40-1325
FAILURE CODE [DXH1KY] 40-1327
FAILURE CODE [DXH4KA] 40-1329
FAILURE CODE [DXH4KB] 40-1331
FAILURE CODE [DXH4KY] 40-1333
FAILURE CODE [DXH5KA] 40-1335
FAILURE CODE [DXH5KB] 40-1337
FAILURE CODE [DXH5KY] 40-1339
FAILURE CODE [DXH6KA] 40-1341
FAILURE CODE [DXH6KB] 40-1343
FAILURE CODE [DXH6KY] 40-1345
FAILURE CODE [DXH7KA] 40-1347
FAILURE CODE [DXH7KB] 40-1349
FAILURE CODE [DXH7KY] 40-1351
FAILURE CODE [DXH8KA] 40-1353
FAILURE CODE [DXH8KB] 40-1355
FAILURE CODE [DXH8KY] 40-1357
FAILURE CODE [DXHHKA] 40-1359
FAILURE CODE [DXHHKB] 40-1361
FAILURE CODE [DXHHKY] 40-1363
FAILURE CODE [DXHJKA] 40-1365
FAILURE CODE [DXHJKB] 40-1367
FAILURE CODE [DXHJKY] 40-1369
FAILURE CODE [DXHKKA] 40-1371
FAILURE CODE [DXHKKB] 40-1373
FAILURE CODE [DXHKKY] 40-1375
FAILURE CODE [DXHLKA] 40-1377
FAILURE CODE [DXHLKB] 40-1379
FAILURE CODE [DXHLKY] 40-1381
FAILURE CODE [DXHMKA] 40-1383
FAILURE CODE [DXHMKB] 40-1385
FAILURE CODE [DXHMKY] 40-1387
FAILURE CODE [DY30MA] 40-1389
FAILURE CODE [DY30MC] 40-1393
FAILURE CODE [DY30ME] 40-1398
FAILURE CODE [F313KA] 40-1400
FAILURE CODE [F313KB] 40-1402
FAILURE CODE [F318KB] 40-1403
FAILURE CODE [F318KY] 40-1405
FAILURE CODE [LA00L3] 40-1406
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1407
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1407
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1414
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1417
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1420
E-5 ALL OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY NOTHING
40-1422
E-6 LCD UNIT ON MACHINE MONITOR DISPLAYS NOTHING 40-1425
E-7 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL, (BACKLIGHT GOES OUT
OR FLICKERS) 40-1428
E-8 LCD ON MACHINE MONITOR DOES NOT DISPLAY PROPERLY 40-1431
E-9 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 40-1434
E-10 NIGHT LIGHTING LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 40-1437
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-15
E-11 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 40-1441
E-12 NIGHT LIGHTING LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR
SWITCH DOES NOT OPERATE PROPERLY 40-1443
E-13 2 SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT FUNCTION
40-1446
E-14 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 40-1449
E-15 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT DISPLAYED
PROPERLY 40-1452
E-16 AdBlue/DEF LEVEL IS NOT DISPLAYED PROPERLY 40-1453
E-17 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-1456
E-18 REARVIEW MONITOR IMAGES ARE NOT DISPLAYED CLEARLY 40-1459
E-19 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-1462
E-20 NIGHT LIGHTING LAMP OF REARVIEW MONITOR IS ABNORMAL 40-1466
E-21 AIR CLEANER CLOGGING INDICATOR LAMP DOES NOT LIGHT UP 40-1468
E-22 RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 40-1470
E-23 PARKING BRAKE INDICATOR LAMP DOES NOT LIGHT WHEN THE PARKING BRAKE IS SET
TO ON (PARKING) POSITION 40-1472
E-24 WHEN FRONT BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE
CAUTION LAMP DOES NOT LIGHT UP 40-1476
E-25 WHEN REAR BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE
CAUTION LAMP DOES NOT LIGHT UP 40-1477
E-26 FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL 40-1478
E-27 TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR TORQUE
CONVERTER OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 40-1480
E-28 INDICATION OF HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR HYDRAULIC
OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT 40-1481
E-29 SEAT BELT CAUTION LAMP INDICATION IS ABNORMAL 40-1483
E-30 ALARM BUZZER DOES NOT SOUND 40-1484
E-31 ALARM BUZZER DOES NOT STOP SOUNDING 40-1486
E-32 KICKDOWN DOES NOT WORK WHEN KICKDOWN SWITCH IS TURNED ON 40-1487
E-33 HOLD SWITCH DOES NOT WORK WHEN IT IS PRESSED 40-1489
E-34 BRAKE DOES NOT WORK WHEN PARKING BRAKE IS APPLIED OR BRAKE DRAGS WHILE
TRAVELING WHEN PARKING BRAKE IS RELEASED 40-1491
E-35 TRANSMISSION CUT-OFF MODE IS NOT SELECTED OR NOT RELEASED 40-1495
E-36 TRANSMISSION CUT-OFF SETTING CANNOT BE RELEASED 40-1497
E-37 DIRECTIONAL SELECTOR (FNR) SWITCH MODE IS NOT SELECTED OR NOT RELEASED
40-1499
E-38 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE NORMALLY WHEN ENGINE
POWER MODE SELECTOR SWITCH IS OPERATED 40-1501
E-39 FLOW OF LOADER PUMP DOES NOT INCREASE FROM THE MINIMUM RATE 40-1503
E-40 ECSS FUNCTION CANNOT BE SELECTED OR CANNOT BE RELEASED 40-1504
E-41 HORN DOES NOT SOUND 40-1506
E-42 HORN DOES NOT SOUND (JOYSTICKSTEERING SPECIFICATION) 40-1509
E-43 HORN DOES NOT STOP SOUNDING 40-1512
E-44 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS 40-1515
E-45 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT 40-1517
E-46 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT 40-1521
E-47 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 40-1525
E-48 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 40-1527
E-49 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT 40-1529
E-50 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)
40-1534
E-51 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT 40-1539
E-52 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)40-1543
E-53 ALL OF TURN SIGNAL LAMPS AND HAZARD LAMPS DO NOT LIGHT UP OR GO OUT40-1548
E-54 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT 40-1551
E-55 HAZARD LAMP DOES NOT LIGHT UP OR GO OUT 40-1554
E-56 BRAKE LAMP DOES NOT LIGHT OR STAYS LIGHTED 40-1558
INDEX 00 INDEX AND FOREWORD
00-16 WA470-8E0
E-57 BACKUP LAMP DOES NOT LIGHT UP OR DOES NOT GO OUT 40-1562
E-58 BACKUP BUZZER DOES NOT SOUND OR CONTINUES TO SOUND 40-1565
E-59 FRONT WIPER DOES NOT OPERATE 40-1567
E-60 REAR WIPER DOES NOT OPERATE 40-1571
E-61 FUEL FEED PUMP DOES NOT OPERATE OR STOP AUTOMATICALLY 40-1574
E-62 FAN DOES NOT ROTATE IN REVERSE 40-1577
E-63 FAN REMAINS ROTATED IN REVERSE 40-1578
E-64 WINDOW WASHER DOES NOT OPERATE 40-1579
E-65 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-1582
E-66 [FCS] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 40-1583
E-67 [FLL] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 40-1585
E-68 AUTO-GREASING SYSTEM DOES NOT OPERATE OR STOP 40-1586
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1588
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1588
FAILURE MODE AND CAUSE TABLE 40-1589
H-1 MACHINE DOES NOT START 40-1605
H-2 LOCKUP IS NOT RELEASED 40-1609
H-3 TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE 40-1610
H-4 TRAVEL SPEED IS SLOW, BUCKET THRUST FORCE IS WEAK, GRADABILITY IS LOW, OR
GEAR SPEED DOES NOT SHIFT 40-1611
H-5 LARGE SHOCK IS MADE WHEN MACHINE MOVES OFF OR GEAR IS SHIFTED 40-1615
H-6 LARGE TIME LAG IS OBSERVED WHEN MACHINE STARTS AND GEAR IS SHIFTED 40-1618
H-7 OIL TEMPERATURE OF TORQUE CONVERTER IS HIGH 40-1621
H-8 MACHINE DOES NOT TURN (FOR STEERING WHEEL SPEC) 40-1624
H-9 MACHINE DOES NOT TURN (JOYSTICKSTEERING SPECIFICATION) 40-1626
H-10 TURNING RESPONSE IS POOR (FOR STEERING WHEEL SPEC) 40-1628
H-11 TURNING RESPONSE IS POOR (JOYSTICKSTEERING SPECIFICATION) 40-1630
H-12 STEERING WHEEL IS HEAVY TO OPERATE 40-1632
H-13 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (FOR STEERING
WHEEL SPEC) 40-1633
H-14 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (JOYSTICKSTEERING
SPECIFICATION) 40-1635
H-15 TURNING RADIUS DIFFERS BETWEEN RIGHT AND LEFT TURNS 40-1637
H-16 WHEEL BRAKES DO NOT WORK OR ARE WEAK 40-1638
H-17 WHEEL BRAKES ARE NOT RELEASED OR DRAG 40-1640
H-18 PARKING BRAKE DOES NOT WORK OR IT IS WEAK 40-1641
H-19 PARKING BRAKE IS NOT RELEASED OR DRAGS 40-1642
H-20 BOOM DOES NOT RISE 40-1644
H-21 BOOM MOVES SLOW OR BOOM LACKS LIFTING FORCE 40-1646
H-22 RISING BOOM SLOWS DOWN AT CERTAIN HEIGHT 40-1648
H-23 LIFT CYLINDERS DO NOT SERVE TO HOLD BUCKET ON GROUND 40-1649
H-24 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1651
H-25 BOOM MOVES UP AND DOWN DURING OPERATION 40-1652
H-26 BUCKET DOES NOT TILT BACK 40-1653
H-27 BUCKET MOVES SLOW OR LACKS TILT-BACK FORCE 40-1655
H-28 BUCKET DECELERATES DURING TILT-BACK OPERATION 40-1657
H-29 BUCKET CYLINDER DOES NOT HOLD BUCKET ON GROUND 40-1658
H-30 HYDRAULIC DRIFT OF BUCKET IS LARGE 40-1660
H-31 BUCKET TILTS BACK AND FORTH DURING CARRYING LOAD (WORK EQUIPMENT VALVE
IN HOLD) 40-1661
H-32 BOOM AND BUCKET CONTROL LEVERS DO NOT MOVE SMOOTHLY AND ARE HEAVY TO
MOVE 40-1662
H-33 WHEN OPERATING WORK EQUIPMENT ENGINE SPEED DROPS LARGELY OR ENGINE
STOPS 40-1663
H-34 LARGE SHOCKS ARE MADE WHEN WORK EQUIPMENT STARTS TO MOVE AND STOPS
40-1664
H-35 WHEN CERTAIN WORK EQUIPMENT STALLS HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-1667
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-17
H-36 E C S S (TRAVEL DAMPER) DOES NOT WORK AND MACHINE PITCHES AND BOUNCES
40-1668
H-37 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 40-1669
H-38 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-1671
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1672
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1672
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1673
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1674
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1675
S-4 ENGINE STARTABILITY IS POOR 40-1676
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1678
S-6 ENGINE STOPS DURING OPERATION 40-1680
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1682
S-8 ENGINE LACKS POWER 40-1683
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1685
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1687
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1688
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1689
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1690
S-14 OIL PRESSURE DROPS 40-1691
S-15 FUEL MIXES INTO ENGINE OIL 40-1693
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1694
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1695
S-18 UNUSUAL NOISE IS HEARD 40-1696
S-19 VIBRATION IS EXCESSIVE 40-1697
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1698
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1699
S-22 ACTIVE REGENERATION TAKES TIME 40-1701
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1703
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1704
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1706
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1707
TROUBLESHOOTING FOR AUTO-GREASING SYSTEM 40-1708
OUTLINE OF FAILURE DISPLAY 40-1708
TROUBLESHOOTING FOR FCS 40-1709
TROUBLESHOOTING FOR AUTO-GREASING PUMP 40-1710
REPLACEMENT OF PUMP ELEMENT 40-1713
TROUBLESHOOTING FOR GREASE SUPPLY SYSTEM 40-1714
REPLACEMENT OF AUTO-GREASING CONTROLLER 40-1716
PROCEDURE FOR ASSEMBLING WHEN DISASSEMBLING FOR TROUBLESHOOTING 40-1717
TROUBLESHOOTING FOR RDS LOAD METER SYSTEM 40-1718
OUTLINE OF FAILURE DISPLAY 40-1718
METHOD FOR DISPLAYING DIAGNOSTICS SCREEN 40-1719
TROUBLESHOOTING FOR RDS LOAD METER 40-1720
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-36
ENGINE AND COOLING SYSTEM 50-59
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-59
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-69
INDEX 00 INDEX AND FOREWORD
00-18 WA470-8E0
REMOVE AND INSTALL FUEL DOSER ASSEMBLY 50-80
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-84
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-117
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-119
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-125
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR BELT 50-129
REMOVE AND INSTALL ALTERNATOR BELT 50-134
REMOVE AND INSTALL AUTOMATIC TENSIONER 50-139
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-140
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 50-152
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-160
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-167
REMOVE AND INSTALL POWER TRAIN OIL COOLER ASSEMBLY 50-178
REMOVE AND INSTALL ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 50-193
DISCONNECT AND CONNECT ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY
50-224
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-227
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-232
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-240
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-254
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-263
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-272
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-282
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-284
REMOVE AND INSTALL KDPF ASSEMBLY 50-286
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-314
REMOVE AND INSTALL SCR ASSEMBLY 50-323
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-347
REMOVE AND INSTALL BELLOWS PIPE ASSEMBLY 50-368
REMOVE AND INSTALL KCCV ASSEMBLY 50-383
REMOVE AND INSTALL VGT ASSEMBLY 50-387
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-402
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-419
REMOVE AND INSTALL AdBlue/DEF PUMP 50-427
REMOVE AND INSTALL AdBlue/DEF HOSE 50-433
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-454
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-457
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-461
POWER TRAIN 50-464
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 50-464
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-476
DISASSEMBLE AND ASSEMBLE TRANSMISSION GEAR KIT WITH CLUTCH ASSEMBLY 50-523
REMOVE AND INSTALL FRONT AXLE ASSEMBLY 50-560
REMOVE AND INSTALL REAR AXLE ASSEMBLY 50-565
DISASSEMBLE AND ASSEMBLE AXLE HOUSING ASSEMBLY 50-580
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 50-594
STEERING SYSTEM 50-623
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 50-623
BRAKE SYSTEM 50-629
REMOVE AND INSTALL PARKING BRAKE DISC AND PLATE 50-629
UNDERCARRIAGE AND FRAME 50-637
REMOVE AND INSTALL CENTER HINGE PIN 50-637
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 50-651
REMOVE AND INSTALL FULL-LENGTH FENDER ASSEMBLY 50-657
HYDRAULIC SYSTEM 50-659
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-659
REMOVE AND INSTALL WORK EQUIPMENT PUMP AND COOLING FAN PUMP ASSEMBLY 50-671
REMOVE AND INSTALL STEERING PUMP AND POWER TRAIN PUMP ASSEMBLY 50-677
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-19
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-684
WORK EQUIPMENT 50-693
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-693
DISASSEMBLE AND ASSEMBLE HYDRAULIC CYLINDER ASSEMBLY 50-707
CAB AND ITS ATTACHMENTS 50-717
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-717
REMOVE AND INSTALL OPERATOR’S CAB GLASS (ADHERED GLASS) 50-731
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-741
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY 50-762
REMOVE AND INSTALL SEAT BELT 50-767
ELECTRICAL SYSTEM 50-769
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-769
REMOVE AND INSTALL WORK EQUIPMENT CONTROLLER ASSEMBLY 50-775
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 50-779
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 50-781
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-786
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-790
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-792
REMOVE AND INSTALL KDPF TEMPERATURE SENSOR 50-795
REMOVE AND INSTALL KDPF DIFFERENTIAL PRESSURE SENSOR 50-805
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-814
REMOVE AND INSTALL AMMONIA SENSOR 50-825
REMOVE AND INSTALL SCR OUTLET NOx SENSOR 50-834
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-844
REMOVE AND INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 50-846
REMOVE AND INSTALL COMMUNICATION TERMINAL 50-848
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-4
ENGINE AND COOLING SYSTEM 60-10
MAINTENANCE STANDARD OF ENGINE MOUNT 60-10
MAINTENANCE STANDARD OF BRAKE AND COOLING FAN PUMP 60-11
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-14
POWER TRAIN 60-16
MAINTENANCE STANDARD OF DRIVE SHAFT 60-16
MAINTENANCE STANDARD OF TORQUE CONVERTER 60-17
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-19
MAINTENANCE STANDARD OF TRANSMISSION 60-20
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-32
MAINTENANCE STANDARD OF FORWARD AND REVERSE CLUTCH ECMV AND 1ST, 2ND
CLUTCH ECMV 60-34
MAINTENANCE STANDARD OF 3RD, 4TH CLUTCH ECMV 60-35
MAINTENANCE STANDARD OF MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE
60-36
MAINTENANCE STANDARD OF FRONT AXLE 60-37
MAINTENANCE STANDARD OF REAR AXLE 60-38
MAINTENANCE STANDARD OF FRONT CONVENTIONAL DIFFERENTIAL 60-39
MAINTENANCE STANDARD OF REAR CONVENTIONAL DIFFERENTIAL 60-42
MAINTENANCE STANDARD OF FRONT LIMITED SLIP DIFFERENTIAL 60-45
MAINTENANCE STANDARD OF REAR LIMITED SLIP DIFFERENTIAL 60-47
MAINTENANCE STANDARD OF FINAL DRIVE 60-49
STEERING SYSTEM 60-52
MAINTENANCE STANDARD OF STEERING COLUMN 60-52
MAINTENANCE STANDARD OF STEERING PUMP 60-53
MAINTENANCE STANDARD OF STEERING VALVE 60-57
MAINTENANCE STANDARD OF STEERING CYLINDER 60-59
MAINTENANCE STANDARD OF SECONDARY STEERING PUMP 60-61
BRAKE SYSTEM 60-62
INDEX 00 INDEX AND FOREWORD
00-20 WA470-8E0
MAINTENANCE STANDARD OF CHARGE VALVE 60-62
MAINTENANCE STANDARD OF BRAKE CIRCUIT ACCUMULATOR 60-64
MAINTENANCE STANDARD OF SLACK ADJUSTER 60-65
MAINTENANCE STANDARD OF FRONT BRAKE 60-66
MAINTENANCE STANDARD OF REAR BRAKE 60-67
MAINTENANCE STANDARD OF PARKING BRAKE 60-68
MAINTENANCE STANDARD OF PARKING BRAKE SOLENOID VALVE 60-70
MAINTENANCE STANDARD OF FLOW PRIORITY VALVE 60-71
MAINTENANCE STANDARD OF BRAKE COOLING PUMP 60-72
MAINTENANCE STANDARD OF BRAKE COOLING STRAINER 60-73
UNDERCARRIAGE AND FRAME 60-74
MAINTENANCE STANDARD OF FRAME, AXLE MOUNT AND CENTER HINGE PIN 60-74
HYDRAULIC SYSTEM 60-79
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-79
MAINTENANCE STANDARD OF WORK EQUIPMENT PUMP 60-81
MAINTENANCE STANDARD OF POWER TRAIN CHARGE PUMP AND POWER TRAIN LUBRICATION
PUMP 60-83
MAINTENANCE STANDARD OF CONTROL VALVE 60-84
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE 60-93
WORK EQUIPMENT 60-94
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-94
MAINTENANCE STANDARD OF BUCKET 60-98
MAINTENANCE STANDARD OF LIFT CYLINDER 60-99
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-100
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-19
AIR CONDITIONER CONTROLLER 80-23
COMPRESSOR 80-24
CONDENSER 80-25
RECEIVER DRIER 80-26
SENSORS FOR AIR CONDITIONER SYSTEM 80-27
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-28
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-30
AIR CONDITIONER SYSTEM DIAGRAM 80-33
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-34
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-36
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-42
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-43
CHECK TEMPERATURE CONTROL FUNCTION 80-44
METHOD FOR CHECKING TEMPERATURE CONTROL FUNCTION 80-44
TEST VENT (MODE) CHANGEOVER 80-46
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-46
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST EVAPORATOR TEMPERATURE SENSOR 80-50
00 INDEX AND FOREWORD INDEX
WA470-8E0 00-21
TEST RELAYS 80-52
METHOD FOR TESTING RELAYS 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-54
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-55
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-58
FAILURE CODE [879AKA] 80-60
FAILURE CODE [879AKB] 80-62
FAILURE CODE [879BKA] 80-64
FAILURE CODE [879BKB] 80-66
FAILURE CODE [879CKA] 80-68
FAILURE CODE [879CKB] 80-70
FAILURE CODE [879DKZ] 80-72
FAILURE CODE [879EMC] 80-74
FAILURE CODE [879FMC] 80-77
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-80
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-83
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-86
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-90
TROUBLESHOOTING USING GAUGE PRESSURE 80-92
CONNECTION OF SERVICE TOOL 80-95
METHOD FOR CONNECTING SERVICE TOOL 80-96
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-97
HANDLE COMPRESSOR OIL 80-99
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-4
HYDRAULIC CIRCUIT DIAGRAM 90-10
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-10
HYDRAULIC CIRCUIT DIAGRAM (FOR STEERING WHEEL SPEC) 90-15
HYDRAULIC CIRCUIT DIAGRAM (FOR JOYSTICK STEERING SPEC) 90-17
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 90-19
HYDRAULIC OIL PRESSURE OF BRAKE COOLING SYSTEM 90-21
HYDRAULIC AUTO-GREASING DIAGRAM 90-23
ELECTRICAL CIRCUIT DIAGRAM 90-25
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-25
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (1/9)
90-29
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (2/9)
90-31
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (3/9)
90-33
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (4/9)
90-35
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (5/9)
90-37
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (6/9)
90-39
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (7/9)
90-41
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (8/9)
90-43
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (9/9)
90-45
INDEX 00 INDEX AND FOREWORD
00-22 WA470-8E0
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(1/9) 90-47
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(2/9) 90-49
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(3/9) 90-51
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(4/9) 90-53
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(5/9) 90-55
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(6/9) 90-57
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(7/9) 90-59
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(8/9) 90-61
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(9/9) 90-63
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (1/9) 90-65
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (2/9) 90-67
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (3/9) 90-69
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (4/9) 90-71
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (5/9) 90-73
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (6/9) 90-75
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (7/9) 90-77
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (8/9) 90-79
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (9/9) 90-81
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (1/10) 90-83
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (2/10) 90-85
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (3/10) 90-87
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (4/10) 90-89
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (5/10) 90-91
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (6/10) 90-93
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (7/10) 90-95
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (8/10) 90-97
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (9/10) 90-99
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (10/10) 90-101
RDS LOAD METER SYSTEM ELECTRICAL CIRCUIT DIAGRAM 90-103
INDEX 1

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