Komatsu WA480-8 Wheel Loader Shop Manual SEN06663-04 – PDF DOWNLOAD

Komatsu WA480-8 Wheel Loader Shop Manual SEN06663-04 – PDF DOWNLOAD

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Komatsu WA480-8 Wheel Loader Shop Manual SEN06663-04 – PDF DOWNLOAD

Language : English
Pages : 4106
Downloadable : Yes
File Type : PDF
Size: 116 MB

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Komatsu WA480-8 Wheel Loader Shop Manual SEN06663-04 – PDF DOWNLOAD

SERIAL NUMBERS 100001 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

General precautions
If the machine is handled incorrectly, it is dangerous. Read and understand what is described in the
operation and maintenance manual before operation. Read and understand what is described in this
manual before operation.
• Read and understand the meaning of all the safety labels stuck to the machine before performing any
greasing or repairs. For the locations of the safety labels and detailed explanation of precautions, see Operation
and Maintenance Manual.
• Tools and removed parts in the workshop should be well organized. Always keep the tools and parts in their
correct places. Always keep the work area clean and make sure that there is no dust, dirt, oil, or water on
the floor. Smoke only in the designated areas. Never smoke while working.
• Keep all tools in good condition, learn the correct way to use them, and use the proper ones. Check the
tools, machine, forklift truck, service car, etc. thoroughly before starting the work.
• Always wear safety shoes and helmet when performing
any operation. Do not wear loose clothes, or clothes with
buttons missing.
• Always wear the protective eyeglasses when hitting parts
with a hammer.
• Always wear the protective eyeglasses when grinding
parts with a grinder, etc.
• When performing any operation with multiple workers, always
agree on the operating procedure before starting. Be
clear in verbal communication, and observe hand signals.
Hang “UNDER REPAIR” warning tag in the operator’s
compartment Before starting work.
• Work and operation which require license or qualification
should be performed by qualified workers.
• Welding repairs should be performed by trained and experienced welders. When performing welding work,
always wear welding gloves, apron, welding goggles, cap and other clothes suited for welding work.
• Warm up before starting the work with exercise which increases alertness and the range of motion in order
to prevent injury.
• Avoid prolonged work, and take a rest at times to keep up a good condition. Take a rest at designated safe
area.
Precautions for preparatory work:
• Place the machine on a firm and level ground, and apply the parking brake and chock the wheels or tracks
to prevent the machine from moving before adding oil or making any repairs.
• Lower the work equipment (blade, ripper, bucket, etc.) to the ground before starting work. If this is not possible,
insert the lock pin or use blocks to prevent the work equipment from falling. In addition, be sure to
lock all the control levers and hang “UNDER REPAIR” warning tag on them.
• When performing the disassembling or assembling work, support the machine securely with blocks, jacks,
or stands before starting the work.
• Remove all mud and oil from the steps or other places for going up and down on the machine. Always use the handrails, ladders or steps when for going up and down on the machine. Never jump on or off the machine. When the scaffold is not provided, use steps or stepladder to secure your footing. Do not use handrails, ladders, or steps if they are damaged or deformed. Repair it or replace it immediately.

TABLE OF CONTENTS:

Komatsu WA480-8 Wheel Loader Shop Manual SEN06663-04 – PDF DOWNLOAD

COVER 1
00 INDEX AND FOREWORD 3
INDEX 4
ABBREVIATION LIST 28
FOREWORD, SAFETY, BASIC INFORMATION 34
HOW TO READ THE SHOP MANUAL 34
SAFETY NOTICE FOR OPERATION 36
PRECAUTIONS TO PREVENT FIRE 44
ACTIONS IF FIRE OCCURS 46
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 47
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 48
PRECAUTIONS FOR DEF 49
GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING 49
PRECAUTIONS FOR ADDING 49
PRECAUTIONS FOR STORING 49
PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE 49
THE OTHER PRECAUTIONS 49
STORE AdBlue/DEF 50
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 51
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 54
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 61
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 63
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 64
PRACTICAL USE OF KOMTRAX 65
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 66
METHOD FOR DISCONNECTING AND CONNECTING TYPE 1 PUSH-PULL TYPE COUPLER 66
METHOD FOR DISCONNECTING AND CONNECTING TYPE 2 PUSH-PULL TYPE COUPLER 67
METHOD FOR DISCONNECTING AND CONNECTING TYPE 3 PUSH-PULL TYPE COUPLER 68
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 70
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 74
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 75
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 77
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 78
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE 80
HOW TO READ ELECTRICAL WIRE CODE 81
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 85
STANDARD TIGHTENING TORQUE TABLE 88
CONVERSION TABLE 95
01 SPECIFICATIONS 101
CONTENTS 102
ABBREVIATION LIST 103
SPECIFICATIONS 109
SPECIFICATION DRAWING 109
SPECIFICATION DRAWING: WA480-8 109
SPECIFICATIONS 111
SPECIFICATIONS: WA480-8 111
WEIGHT TABLE 117
WEIGHT TABLE:WA480-8 117
FUEL, COOLANT, LUBRICANTS (FOR NORTH AMERICA) 119
METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 119
FUEL, COOLANT, LUBRICANTS (FOR EUROPEAN UNION) 121
METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 121
10 STRUCTURE AND FUNCTION 123
CONTENTS 124
ABBREVIATION LIST 129
UREA SCR SYSTEM 135
LAYOUT DRAWING OF UREA SCR SYSTEM 135
UREA SCR SYSTEM DIAGRAM 137
FUNCTION OF UREA SCR SYSTEM 138
FUNCTION OF AdBlue/DEF SYSTEM 138
INDUCEMENT STRATEGY 141
COMPONENT PARTS OF UREA SCR SYSTEM 155
AdBlue/DEF MIXING TUBE 155
SCR ASSEMBLY 156
AdBlue/DEF TANK 158
AdBlue/DEF PUMP 160
AdBlue/DEF INJECTOR 161
AdBlue/DEF HOSE 162
AdBlue/DEF TANK HEATING VALVE 163
BOOT-UP SYSTEM 164
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 164
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 166
SYSTEM OPERATING LAMP SYSTEM 168
SYSTEM OPERATING LAMP SYSTEM DIAGRAM (MACHINE WITH KOMTRAX TERMINAL) 168
SYSTEM OPERATING LAMP SYSTEM DIAGRAM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 168
FUNCTION OF SYSTEM OPERATING LAMP SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 168
FUNCTION OF SYSTEM OPERATING LAMP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 169
BATTERY DISCONNECT SWITCH 171
FUNCTION OF BATTERY DISCONNECT SWITCH 171
PREHEATING SYSTEM 172
PREHEATING SYSTEM DIAGRAM 172
FUNCTION OF AUTOMATIC PREHEATING SYSTEM 172
OPERATION OF AUTOMATIC PREHEATING SYSTEM 172
FUNCTION OF MANUAL PREHEATING SYSTEM 173
OPERATION OF MANUAL PREHEATING SYSTEM 173
ENGINE SYSTEM 174
LAYOUT DRAWING OF ENGINE SYSTEM 174
FUNCTION OF ENGINE SYSTEM 175
ENGINE CONTROL SYSTEM 176
ENGINE CONTROL SYSTEM DIAGRAM (MACHINE WITH KOMTRAX TERMINAL) 176
ENGINE CONTROL SYSTEM DIAGRAM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 177
FUNCTION OF ENGINE CONTROL SYSTEM 177
OPERATION OF ENGINE CONTROL SYSTEM 180
ENGINE POWER MODE SELECTOR SYSTEM 182
ENGINE POWER MODE SELECTOR SYSTEM DIAGRAM 182
FUNCTION OF ENGINE POWER MODE SELECTOR SYSTEM 182
OPERATION OF ENGINE POWER MODE SELECTOR SYSTEM 182
AUTOMATIC IDLE STOP SYSTEM 184
FUNCTION OF AUTOMATIC IDLE STOP SYSTEM 184
COMPONENT PARTS OF ENGINE SYSTEM 185
VGT 185
EGR SYSTEM 189
EGR VALVE 191
EGR COOLER 193
KCCV SYSTEM 194
KCCV VENTILATOR 196
KDPF 198
COOLING SYSTEM 202
LAYOUT DRAWING OF COOLING SYSTEM 202
SPECIFICATIONS OF COOLING SYSTEM 203
COOLING FAN CONTROL SYSTEM 204
COOLING FAN CONTROL SYSTEM DIAGRAM 204
FUNCTION OF COOLING FAN CONTROL SYSTEM 204
COMPONENT PARTS OF COOLING SYSTEM 209
BRAKE AND COOLING FAN PUMP 209
COOLING FAN MOTOR 217
CONTROL SYSTEM 223
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 223
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 225
MACHINE MONITOR SYSTEM 227
MACHINE MONITOR SYSTEM DIAGRAM 227
FUNCTION OF MACHINE MONITOR SYSTEM 227
REARVIEW MONITOR SYSTEM 229
REARVIEW MONITOR SYSTEM DIAGRAM 229
FUNCTION OF REARVIEW MONITOR SYSTEM 229
KOMTRAX SYSTEM 230
KOMTRAX SYSTEM DIAGRAM (MACHINE WITH KOMTRAX TERMINAL) 230
SYSTEM DIAGRAM OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 230
FUNCTION OF KOMTRAX SYSTEM 231
LOAD METER SYSTEM 232
LOAD METER SYSTEM DIAGRAM (MACHINE WITH KOMTRAX TERMINAL) 232
LOAD METER SYSTEM DIAGRAM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 233
FUNCTION OF LOAD METER SYSTEM 233
COMPONENT PARTS OF CONTROL SYSTEM 239
MACHINE MONITOR 239
SWITCH PANEL 259
REARVIEW MONITOR 260
REARVIEW CAMERA 262
KOMTRAX TERMINAL 263
GATEWAY FUNCTION CONTROLLER 265
COMMUNICATION TERMINAL 268
TRANSMISSION CONTROLLER 270
WORK EQUIPMENT CONTROLLER 274
MONITOR CONTROLLER 278
CAN TERMINATING RESISTOR 283
ENGINE CONTROLLER 284
ACCELERATOR PEDAL 291
HYDRAULIC SYSTEM 293
LAYOUT DRAWING OF HYDRAULIC SYSTEM 293
CLSS 294
STRUCTURE OF CLSS 294
FUNCTION OF CLSS 295
WORK EQUIPMENT PUMP AND STEERING PUMP CONTROL SYSTEM 298
SWASH PLATE CONTROL FUNCTION OF WORK EQUIPMENT PUMP AND STEERING PUMP 298
PICKUP ASSISTANCE CONTROL FUNCTION WHEN ENGINE SPEED IS LOW 298
OVERHEAT PREVENTION FUNCTION OF WORK EQUIPMENT CIRCUIT 298
COMPONENT PARTS OF HYDRAULIC SYSTEM 299
HYDRAULIC TANK 299
WORK EQUIPMENT PUMP 302
STEERING PUMP 320
POWER TRAIN CHARGE PUMP AND POWER TRAIN LUBRICATION PUMP 333
CONTROL VALVE 334
POWER TRAIN SYSTEM 369
LAYOUT DRAWING OF POWER TRAIN SYSTEM 369
OPERATION OF POWER TRAIN SYSTEM 372
TRANSMISSION CONTROL SYSTEM 373
TRANSMISSION CONTROL SYSTEM DIAGRAM 373
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 375
ELECTRIC MODULATION FUNCTION SYSTEM DIAGRAM 375
ELECTRIC MODULATION FUNCTION 376
DISPLAY FUNCTION OF GEAR SHIFT 376
AUTOMATIC GEAR SHIFT FUNCTION 376
SHIFT HOLD FUNCTION 377
KICKDOWN FUNCTION 377
AUTOMATIC KICKDOWN FUNCTION 378
TORQUE CONVERTER LOCKUP FUNCTION 378
HUNTING PREVENTION FUNCTION 379
ADJUSTING FUNCTION OF TRANSMISSION INITIAL LEARNING AND ECMV CURRENT 379
SHIFT POINT CHANGING FUNCTION 379
4TH GEAR SPEED LIMITATION FUNCTION 379
TRANSMISSION PROTECTION FUNCTION 381
PROTECTION FUNCTION WHEN TRAVEL DIRECTION IS CHANGED 381
SHIFT DOWN PROTECTION FUNCTION 382
ENGINE OVERRUN PREVENTION FUNCTION 382
MAXIMUM SPEED LIMITATION FUNCTION 382
NEUTRALIZER FUNCTION 383
DIRECTIONAL SELECTOR SWITCH CONTROL FUNCTION 384
TRANSMISSION CUT-OFF FUNCTION 386
COMPONENT PARTS OF POWER TRAIN SYSTEM 388
DRIVE SHAFT 388
TORQUE CONVERTER 390
LOCKUP CLUTCH ECMV 394
TRANSMISSION 397
TRANSMISSION CONTROL VALVE 414
FORWARD AND REVERSE CLUTCH ECMV AND 1ST, 2ND CLUTCH ECMV 417
3RD AND 4TH CLUTCH ECMV 422
MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE 428
AXLE 430
CONVENTIONAL DIFFERENTIAL 432
LIMITED SLIP DIFFERENTIAL 435
FINAL DRIVE 440
AJSS KNOB 442
COMBINATION SWITCH 443
SHIFT HOLD SWITCH 447
KICKDOWN SWITCH 448
WORK EQUIPMENT SYSTEM 449
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 449
WORK EQUIPMENT SYSTEM DIAGRAM 451
WORK EQUIPMENT CONTROL SYSTEM 453
WORK EQUIPMENT SPEED PATTERN CONTROL FUNCTION BY WORK EQUIPMENT LEVER STROKE 453
WORK EQUIPMENT LEVER DETENT POSITION AND WORK EQUIPMENT STARTUP CURRENT CONTROL FUNCTION 453
WORK EQUIPMENT LEVER OPERATING FUNCTION SYSTEM DIAGRAM 454
WORK EQUIPMENT LEVER OPERATION FUNCTION 455
BUCKET PRIORITY CONTROL FUNCTION 455
BOOM STOP MODULATION FUNCTION 455
WORK EQUIPMENT NEUTRAL LOCK SYSTEM 457
WORK EQUIPMENT NEUTRAL LOCK SYSTEM DIAGRAM 457
FUNCTION OF WORK EQUIPMENT NEUTRAL LOCK SYSTEM 457
REMOTE POSITIONER SYSTEM 459
REMOTE BUCKET POSITIONER SYSTEM DIAGRAM 459
FUNCTION OF REMOTE BUCKET POSITIONER SYSTEM 459
REMOTE BOOM POSITIONER SYSTEM DIAGRAM 460
FUNCTION OF REMOTE BOOM POSITIONER SYSTEM 460
BUCKET POSITIONER AND BOOM POSITIONER 464
STRUCTURE OF BUCKET POSITIONER AND BOOM POSITIONER 464
AUTO-DIGGING SYSTEM 465
AUTO-DIGGING SYSTEM DIAGRAM 465
FUNCTION OF AUTO-DIGGING SYSTEM 465
ECSS 467
ECSS DIAGRAM 467
FUNCTION OF ECSS 467
OPERATION OF ECSS 467
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 469
WORK EQUIPMENT LOCK SOLENOID VALVE 469
PILOT CIRCUIT ACCUMULATOR 470
ECSS CIRCUIT ACCUMULATOR 471
WORK EQUIPMENT ELECTRIC LEVER 473
MULTIFUNCTION MONO-LEVER 476
STEERING SYSTEM 477
LAYOUT DRAWING OF STEERING SYSTEM 477
SECONDARY STEERING SYSTEM 480
SECONDARY STEERING SYSTEM DIAGRAM 480
FUNCTION OF SECONDARY STEERING SYSTEM 480
AJSS 482
LAYOUT DRAWING OF AJSS 482
AJSS DIAGRAM 483
FUNCTION OF AJSS 484
NEUTRALIZER FUNCTION OF AJSS 485
NEUTRAL INTERLOCK FUNCTION OF AJSS 485
SPEED SENSING STEERING FUNCTION OF AJSS 486
TURN SIGNAL PILOT LAMP CONTROL FUNCTION OF AJSS 487
STEERING COLUMN 488
STRUCTURE OF STEERING COLUMN 488
COMPONENT PARTS OF STEERING SYSTEM 489
AJSS EPC VALVE 489
STEERING LOCK VALVE 490
ROTARY VALVE 491
ORBITROL VALVE 494
STOP VALVE 498
STEERING VALVE 499
SECONDARY STEERING PUMP 511
SECONDARY STEERING MOTOR 512
BRAKE SYSTEM 513
LAYOUT DRAWING OF BRAKE SYSTEM 513
LAYOUT DRAWING OF BRAKE COOLING SYSTEM 515
PARKING BRAKE CONTROL SYSTEM 517
PARKING BRAKE CONTROL SYSTEM DIAGRAM 517
OPERATION OF PARKING BRAKE CONTROL SYSTEM 517
BRAKE COOLING CONTROL SYSTEM 519
BRAKE COOLING CONTROL SYSTEM DIAGRAM 519
FUNCTION OF BRAKE COOLING CONTROL SYSTEM 520
COMPONENT PARTS OF BRAKE SYSTEM 521
CHARGE VALVE 521
PARKING BRAKE SOLENOID VALVE 526
PARKING BRAKE EMERGENCY RELEASE VALVE 528
BRAKE CIRCUIT ACCUMULATOR 529
BRAKE VALVE 531
SLACK ADJUSTER 535
BRAKE 537
PARKING BRAKE 540
FLOW PRIORITY VALVE 542
BRAKE COOLING MOTOR 544
BRAKE COOLING PUMP 545
BRAKE COOLING OIL COOLER 546
MANUAL TYPE VALVE 547
AUTO-GREASING SYSTEM 549
LAYOUT DRAWING OF AUTO-GREASING SYSTEM 549
SPECIFICATIONS OF AUTO-GREASING SYSTEM 550
FUNCTION OF AUTO-GREASING SYSTEM 552
COMPONENT PARTS OF AUTO-GREASING SYSTEM 553
AUTO-GREASING PUMP 553
UNDERCARRIAGE AND FRAME 554
FRAME, AXLE MOUNT AND CENTER HINGE PIN 554
STRUCTURE OF FRAME, AXLE MOUNT AND CENTER HINGE PIN 554
FUNCTION OF FRAME, AXLE MOUNT AND CENTER HINGE PIN 554
TIRE 556
FEATURES OF RADIAL TIRE WHEN COMPARED WITH BIAS TIRE 556
STRUCTURE OF RADIAL TIRE 556
FUNCTION OF RADIAL TIRE 557
STRUCTURE OF BIAS TIRE 557
FUNCTION OF BIAS TIRE 557
WORK EQUIPMENT 558
STRUCTURE OF WORK EQUIPMENT 558
STRUCTURE OF BUCKET 559
CAB AND ITS ATTACHMENTS 560
ROPS CAB 560
STRUCTURE OF ROPS CAB (MACHINE WITH KOMTRAX TERMINAL) 560
STRUCTURE OF ROPS CAB (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 561
FUNCTION OF ROPS CAB 561
20 STANDARD VALUE TABLE 563
CONTENTS 564
ABBREVIATION LIST 565
STANDARD VALUE TABLE FOR ENGINE 571
STANDARD VALUE TABLE FOR ENGINE: WA480-8 571
STANDARD VALUE TABLE FOR MACHINE 575
STANDARD VALUE TABLE FOR MACHINE: WA480-8 575
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 600
30 TESTING AND ADJUSTING 605
CONTENTS 606
ABBREVIATION LIST 610
RELATED INFORMATION ON TESTING AND ADJUSTING 616
TOOLS FOR TESTING AND ADJUSTING 616
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 625
ENGINE AND COOLING SYSTEM 627
TEST ENGINE SPEED 627
METHOD FOR TESTING ENGINE SPEED 627
TEST BOOST PRESSURE 632
METHOD FOR TESTING BOOST PRESSURE 632
TESTING EXHAUST GAS TEMPERATURE 635
METHOD FOR TESTING EXHAUST GAS TEMPERATURE 635
TEST EXHAUST GAS COLOR 637
METHOD FOR TESTING EXHAUST GAS COLOR BY HANDY SMOKE CHECKER 637
METHOD FOR TESTING EXHAUST GAS COLOR BY SMOKE METER 638
TEST AND ADJUST VALVE CLEARANCE 640
METHOD FOR TESTING VALVE CLEARANCE 640
METHOD FOR ADJUSTING VALVE CLEARANCE 642
TEST COMPRESSION PRESSURE 643
METHOD FOR TESTING COMPRESSION PRESSURE 643
TEST BLOWBY PRESSURE 647
METHOD FOR TESTING BLOWBY PRESSURE 647
TEST ENGINE OIL PRESSURE 650
METHOD FOR TESTING ENGINE OIL PRESSURE BY MACHINE MONITOR 650
METHOD FOR TESTING ENGINE OIL PRESSURE BY TESTING TOOL 650
TEST EGR VALVE AND VGT OIL PRESSURE 652
METHOD FOR TESTING EGR VALVE AND VGT OIL PRESSURE 652
TEST FUEL PRESSURE 653
METHOD FOR TESTING FUEL PRESSURE 653
TEST FUEL RETURN RATE AND LEAKAGE 655
METHOD FOR TESTING FUEL RETURN RATE AND LEAKAGE 656
BLEEDING AIR FROM FUEL SYSTEM 659
METHOD FOR BLEEDING AIR FROM FUEL SYSTEM 660
TEST FUEL CIRCUIT FOR LEAKAGE 661
METHOD FOR TESTING FUEL CIRCUIT FOR LEAKAGE 661
HANDLE CYLINDER CUT-OUT MODE OPERATION 663
HANDLE NO-INJECTION CRANKING OPERATION 664
TEST KDPF, SCR AND MUFFLER STACK FOR LOOSENESS AND DAMAGE 665
METHOD FOR TESTING KDPF, SCR AND MUFFLER STACK FOR LOOSENESS AND DAMAGE 665
TEST INSTALLED CONDITION OF CYLINDER HEADS AND MANIFOLDS 666
METHOD FOR TESTING INSTALLED CONDITION OF CYLINDER HEADS AND MANIFOLDS 666
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 667
METHOD FOR TESTING ENGINE PIPING FOR DAMAGE AND LOOSENESS 667
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 668
METHOD FOR TESTING AIR CONDITIONER COMPRESSOR BELT TENSION 668
METHOD FOR ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION 668
TEST ALTERNATOR BELT 670
METHOD FOR TESTING ALTERNATOR BELT 670
TEST AUTOMATIC TENSIONER 672
METHOD FOR TESTING AUTOMATIC TENSIONER 672
CLEAN FUEL DOSER 675
METHOD FOR CLEANING FUEL DOSER 675
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 677
METHOD FOR WRITING INJECTOR COMPENSATION VALUE 677
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 684
METHOD FOR WRITING ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 684
TEST SCR RELATED FUNCTIONS 685
TEST AdBlue/DEF PUMP RAISED PRESSURE 689
TEST INJECTION AMOUNT FROM AdBlue/DEF INJECTOR 692
TEST AdBlue/DEF LINE HEATER RELAY 1 697
TEST AdBlue/DEF LINE HEATER RELAY 2 701
TEST AdBlue/DEF PUMP HEATER RELAY 705
TEST AdBlue/DEF TANK HEATER VALVE 709
TEST SCR NOx REMOVAL EFFICIENCY 713
CLEAN AdBlue/DEF TANK 717
METHOD FOR CLEANING AdBlue/DEF TANK 717
CLEAN AdBlue/DEF PUMP 721
CLEAN AdBlue/DEF PUMP 721
POWER TRAIN 727
TEST AND ADJUST POWER TRAIN OIL PRESSURE 727
METHOD FOR TESTING POWER TRAIN OIL PRESSURE 729
METHOD FOR ADJUSTING POWER TRAIN OIL PRESSURE 747
ADJUST TRANSMISSION INPUT SPEED SENSOR 749
METHOD FOR ADJUSTING TRANSMISSION INPUT SPEED SENSOR 749
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR 751
METHOD FOR ADJUSTING TRANSMISSION OUTPUT SHAFT SPEED SENSOR 751
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 752
METHOD FOR FLUSHING TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 752
MOVE DISABLED MACHINE DUE TO TRANSMISSION VALVE FAILURE 755
METHOD FOR MOVING DISABLED MACHINE DUE TO TRANSMISSION VALVE FAILURE 756
TEST DRIVE SHAFT FOR LOOSENESS, BACKLASH, AND DAMAGE 759
METHOD FOR TESTING DRIVE SHAFT FOR LOOSENESS, BACKLASH, AND DAMAGE 759
STEERING SYSTEM 760
TEST STEERING WHEEL 760
METHOD FOR TESTING STEERING WHEEL 760
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 762
METHOD FOR TESTING STEERING CIRCUIT OIL PRESSURE 762
METHOD FOR ADJUSTING STEERING CIRCUIT OIL PRESSURE 766
BLEED AIR FROM STEERING CYLINDER CIRCUIT 768
METHOD FOR BLEEDING AIR FROM STEERING CYLINDER CIRCUIT 768
TEST AND ADJUST STEERING STOP VALVE 770
METHOD FOR TESTING STEERING STOP VALVE 770
METHOD FOR ADJUSTING STEERING STOP VALVE 770
BRAKE SYSTEM 771
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 771
METHOD FOR RELEASING REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 771
TEST WHEEL BRAKE OIL PRESSURE 772
METHOD FOR TESTING WHEEL BRAKE OIL PRESSURE 772
TEST AND ADJUST ACCUMULATOR CHARGE PRESSURE 774
METHOD FOR TESTING ACCUMULATOR CHARGE PRESSURE 774
METHOD FOR ADJUSTING ACCUMULATOR CHARGE PRESSURE 775
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 776
METHOD FOR TESTING ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 776
METHOD FOR CHARGING NITROGEN GAS IN BRAKE ACCUMULATOR 778
BLEED AIR FROM BRAKE CIRCUIT 784
METHOD FOR BLEEDING AIR FROM BRAKE CIRCUIT 784
TEST BRAKING PERFORMANCE 788
METHOD FOR TESTING BRAKING PERFORMANCE 788
TEST BRAKE PEDAL 789
METHOD FOR TESTING BRAKE PEDAL 789
TEST AND ADJUST BRAKE PEDAL AND LINKAGE 790
METHOD FOR TESTING BRAKE PEDAL AND LINKAGE 790
METHOD FOR ADJUSTING BRAKE PEDAL AND LINKAGE 790
TEST LOWERING OF WHEEL BRAKE PRESSURE 791
METHOD FOR TESTING LOWERING OF WHEEL BRAKE PRESSURE 792
TEST WEAR OF WHEEL BRAKE DISC 794
METHOD FOR TESTING WEAR OF WHEEL BRAKE DISC 794
TEST PARKING BRAKE OIL PRESSURE 796
METHOD FOR TESTING PARKING BRAKE OIL PRESSURE 796
TEST PARKING BRAKE PERFORMANCE 798
METHOD FOR TESTING PARKING BRAKE PERFORMANCE 798
RELEASE PARKING BRAKE MANUALLY 799
METHOD FOR RELEASING PARKING BRAKE MANUALLY 799
TEST WEAR AMOUNT OF PARKING BRAKE DISC 802
METHOD FOR TESTING WEAR AMOUNT OF PARKING BRAKE DISC 802
HYDRAULIC SYSTEM 804
RELEASE REMAINING PRESSURE FROM WORK EQUIPMENT CIRCUIT 804
METHOD FOR RELEASING REMAINING PRESSURE FROM WORK EQUIPMENT CIRCUIT 804
TEST AND ADJUST WORK EQUIPMENT OIL PRESSURE 806
METHOD FOR TESTING WORK EQUIPMENT OIL PRESSURE 806
METHOD FOR ADJUSTING WORK EQUIPMENT OIL PRESSURE 810
TEST AND ADJUST WORK EQUIPMENT EPC OIL PRESSURE 812
METHOD FOR TESTING WORK EQUIPMENT EPC OIL PRESSURE 812
METHOD FOR ADJUSTING WORK EQUIPMENT EPC OIL PRESSURE 815
BLEED AIR FROM WORK EQUIPMENT CIRCUIT 817
METHOD FOR BLEEDING REMAINING PRESSURE FROM WORK EQUIPMENT CIRCUIT 817
TEST COOLING FAN SPEED 818
METHOD FOR TESTING COOLING FAN SPEED 818
TEST COOLING FAN CIRCUIT OIL PRESSURE 819
METHOD FOR TESTING COOLING FAN CIRCUIT OIL PRESSURE 819
BLEED AIR FROM COOLING FAN CIRCUIT 822
METHOD FOR BLEEDING AIR FROM COOLING FAN CIRCUIT 822
TEST ECSS ACCUMULATOR NITROGEN GAS PRESSURE AND CHARGE ACCUMULATOR WITH NITROGEN GAS 824
METHOD FOR TESTING ECSS ACCUMULATOR NITROGEN GAS PRESSURE 824
METHOD FOR CHARGING ECSS ACCUMULATOR WITH NITROGEN GAS 826
WORK EQUIPMENT 830
TEST AND ADJUST BUCKET POTENTIOMETER LEVER 830
METHOD FOR TESTING BUCKET POTENTIOMETER LEVER 830
METHOD FOR ADJUSTING BUCKET POTENTIOMETER LEVER 830
TEST AND ADJUST BOOM POTENTIOMETER LEVER 832
METHOD FOR TESTING BOOM POTENTIOMETER LEVER 832
METHOD FOR ADJUSTING BOOM POTENTIOMETER LEVER 832
CAB AND ITS ATTACHMENTS 833
TEST DIRECTIONAL LEVER 833
METHOD FOR TESTING DIRECTIONAL LEVER 833
TEST WORK EQUIPMENT CONTROL LEVER 834
METHOD FOR TESTING WORK EQUIPMENT CONTROL LEVER 834
TEST AJSS LEVER (FOR AJSS SPEC) 837
METHOD FOR TESTING AJSS LEVER 837
TEST STEERING LOCK LEVER(FOR AJSS SPEC) 840
METHOD FOR TESTING OF STEERING LOCK LEVER 840
TEST AND ADJUST AJSS LEVER/FRAME ANGLE SENSOR (FOR AJSS SPEC) 841
METHOD FOR TESTING AJSS LEVER/FRAME ANGLE SENSOR 841
METHOD FOR ADJUSTING AJSS LEVER/FRAME ANGLE SENSOR 841
TEST AND AJUST STEERING STOPPER BOLT (FOR AJSS SPEC) 843
METHOD FOR TESTING STEERING STOPPER VALVE 843
METHOD FOR ADJUSTING STEERING STOPPER VALVE 843
ADJUST RATTLING OPERATOR’S SEAT 845
METHOD FOR ADJUSTING RATTLING OPERATOR’S SEAT 845
ELECTRICAL SYSTEM 846
SET AND ADJUST EACH EQUIPMENT 846
PREPARATION FOR TRANSMISSION ECMV CURRENT ADJUSTMENT 849
METHOD FOR ADJUSTING TRANSMISSION ECMV CURRENT 850
METHOD FOR SETTING AND RESETTING TRANSMISSION INITIAL LEARNING 853
SET AND OPERATE MACHINE MONITOR 858
OPERATOR MODE 862
DISPLAY FUNCTION OF TECHNICIAN IDENTIFICATION STATUS SCREEN 862
DISPLAY FUNCTION OF OPERATOR IDENTIFICATION INPUT SCREEN 862
CHECKING FUNCTION BY LCD (LIQUID CRYSTAL DISPLAY) 863
CHECKING FUNCTION OF SERVICE METER AND ODOMETER 864
METHOD FOR SETTING USAGE LIMITATION AND CHANGING MAINTENANCE PASSWORD 864
SERVICE MODE 868
METHOD FOR OPERATING SERVICE MODE 868
METHOD FOR CHECKING PRE-DEFINED MONITORING INFORMATION 871
METHOD FOR CHECKING SELF-DEFINE MONITORING INFORMATION 886
ABNORMALITY RECORD MENU 902
CHECK MAINTENANCE RECORD 907
MAINTENANCE MODE SETTING 909
METHOD FOR OPERATING PHONE NUMBER ENTRY SETTING 914
DEFAULT MENU 916
DIAGNOSTIC TESTS MENU 932
ADJUSTMENT MENU 944
METHOD FOR PERFORMING NO-INJECTION CRANKING 982
KOMTRAX SETTINGS MENU 985
METHOD FOR DISPLAYING SERVICE MESSAGE 990
START UP KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 992
STOP USING OF KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 996
START UP KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 998
STOP USING OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1004
ADJUST REARVIEW CAMERA ANGLE 1006
METHOD FOR ADJUSTING REAR VIEW CAMERA ANGLE 1006
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 1008
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH KOMTRAX TERMINAL) 1009
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1010
TEST DIODES 1011
METHOD FOR TESTING DIODE USING DIGITAL TESTER 1011
METHOD FOR TESTING DIODE USING ANALOG TESTER 1011
AUTO-GREASING DEVICE 1012
BLEED THE AIR OF AUTO-GREASING SYSTEM 1012
METHOD FOR BLEEDING THE AIR OF AUTO-GREASING SYSTEM 1012
CORREPONDENCE IN CASE OF GREASE LEAKAGE FROM OVER PRESSURE PROTECTION VALVE 1015
CORREPONDING METHOD FOR GREASE LEAKAGE FROM OVER PRESSURE PROTECTION VALVE 1015
CHANGING OF LUBRICATION TIME AND LUBRICATION INTERVAL TIMES 1016
METHOD FOR CHANGING THE LUBRICATION TIME AND LUBRICATION INTERVAL TIMES 1017
Pm CLINIC 1019
Pm CLINIC SERVICE 1019
Pm CLINIC CHECK SHEET: WA480-8 1022
40 TROUBLESHOOTING 1033
CONTENTS 1034
ABBREVIATION LIST 1048
RELATED INFORMATION ON TROUBLESHOOTING 1054
GENERAL TROUBLESHOOTING POINTS 1054
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 1055
SEQUENCE OF EVENTS IN TROUBLESHOOTING 1067
CHECKS BEFORE TROUBLESHOOTING 1069
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 1071
WALK-AROUND CHECK 1071
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 1073
CHECK FUEL LEVEL AND TYPE 1073
CHECK IMPURE INGREDIENT IN FUEL 1073
CHECK AdBule/DEF LEVEL AND TYPE 1074
CHECK FUEL PREFILTER 1074
CHECK MAIN FILTER 1076
OIL PAN – CHECK ENGINE OIL LEVEL AND TYPE 1077
CHECK COOLANT LEVEL (RESERVOIR TANK) 1077
CHECK CLOGGING OF AIR CLEANER 1078
OUTER ELEMENT – CLEAN 1079
REPLACE ELEMENT 1081
CHECK HYDRAULIC OIL LEVEL 1082
CHECK HYDRAULIC OIL STRAINER 1083
CHECK HYDRAULIC FILTER 1084
CHECK OIL LEVEL IN TRANSMISSION CASE 1085
CHECK OIL LEVEL IN FRONT AXLE CASE 1087
CHECK OIL LEVEL IN REAR AXLE CASE 1088
BLEED AIR FROM FUEL SYSTEM 1088
BLEED AIR FROM HYDRAULIC SYSTEM 1088
METHOD FOR CHECKING ELECTRIC EQUIPMENTmethod 1088
ELECTRICAL SYSTEM TROUBLESHOOTING – PREPARATION 1094
PROCEDURE FOR TESTING AND TROUBLESHOOTING 1107
SYMPTOM AND TROUBLESHOOTING NUMBERS 1109
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 1114
CONNECTORS LIST AND LAYOUT(MACHINE WITH KOMTRAX TERMINAL) 1116
CONNECTORS LIST AND LAYOUT(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1143
CONNECTOR CONTACT IDENTIFICATION 1170
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 1210
FUSE LOCATION TABLE(MACHINE WITH KOMTRAX TERMINAL) 1216
FUSE LOCATION TABLE(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1220
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 1224
PREPARATION FOR TROUBLESHOOTING OF MACHINE MONITOR 1228
PROCEDURES FOR CREATING HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 1230
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883] AND [CA3135]) 1236
FAILURE CODES TABLE 1238
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 1261
FAILURE CODE [1500L0] 1261
FAILURE CODE [15SAL1] 1262
FAILURE CODE [15SALH] 1264
FAILURE CODE [15SBL1] 1266
FAILURE CODE [15SBLH] 1268
FAILURE CODE [15SEL1] 1270
FAILURE CODE [15SELH] 1272
FAILURE CODE [15SFL1] 1274
FAILURE CODE [15SFLH] 1276
FAILURE CODE [15SGL1] 1278
FAILURE CODE [15SGLH] 1280
FAILURE CODE [15SHL1] 1282
FAILURE CODE [15SHLH] 1284
FAILURE CODE [2F00MA] 1287
FAILURE CODE [2F00MB] 1291
FAILURE CODE [2G42ZG] 1294
FAILURE CODE [2G43ZG] 1296
FAILURE CODE [879AKA] 1298
FAILURE CODE [879AKB] 1300
FAILURE CODE [879BKA] 1302
FAILURE CODE [879BKB] 1304
FAILURE CODE [879CKA] 1306
FAILURE CODE [879CKB] 1308
FAILURE CODE [879DKZ] 1310
FAILURE CODE [879EMC] 1312
FAILURE CODE [879FMC] 1315
FAILURE CODE [989A00] 1318
FAILURE CODE [989L00] 1319
FAILURE CODE [989M00] 1320
FAILURE CODE [989N00] 1321
FAILURE CODE [A1U0N3] 1322
FAILURE CODE [A1U0N4] 1324
FAILURE CODE [AA10NX] 1326
FAILURE CODE [AB00KE] 1328
FAILURE CODE [AB00KY] 1330
FAILURE CODE [AQ10N3] 1332
FAILURE CODE [AS00N3] 1334
FAILURE CODE [AS00R2] 1336
FAILURE CODE [AS00R3] 1337
FAILURE CODE [AS00R4] 1338
FAILURE CODE [AS00R5] 1339
FAILURE CODE [AS00R6] 1340
FAILURE CODE [AS00ZK] 1341
FAILURE CODE [AS10KM] 1342
FAILURE CODE [AS10NR] 1343
FAILURE CODE [AS10NT] 1344
FAILURE CODE [B@BAZG] 1345
FAILURE CODE [B@BAZK] 1346
FAILURE CODE [B@BCNS] 1348
FAILURE CODE [B@BCQA] 1349
FAILURE CODE [B@BCZK] 1351
FAILURE CODE [B@C7NS] 1353
FAILURE CODE [B@CENS] 1355
FAILURE CODE [B@HANS] 1356
FAILURE CODE [CA115] 1357
FAILURE CODE [CA122] 1358
FAILURE CODE [CA123] 1360
FAILURE CODE [CA131] 1362
FAILURE CODE [CA132] 1364
FAILURE CODE [CA135] 1367
FAILURE CODE [CA141] 1369
FAILURE CODE [CA144] 1371
FAILURE CODE [CA145] 1373
FAILURE CODE [CA153] 1375
FAILURE CODE [CA154] 1378
FAILURE CODE [CA187] 1381
FAILURE CODE [CA221] 1383
FAILURE CODE [CA222] 1385
FAILURE CODE [CA227] 1387
FAILURE CODE [CA234] 1388
FAILURE CODE [CA238] 1389
FAILURE CODE [CA239] 1391
FAILURE CODE [CA249] 1393
FAILURE CODE [CA256] 1395
FAILURE CODE [CA271] 1397
FAILURE CODE [CA272] 1399
FAILURE CODE [CA273] 1400
FAILURE CODE [CA274] 1402
FAILURE CODE [CA322] 1403
FAILURE CODE [CA323] 1405
FAILURE CODE [CA324] 1407
FAILURE CODE [CA325] 1409
FAILURE CODE [CA331] 1411
FAILURE CODE [CA332] 1413
FAILURE CODE [CA343] 1415
FAILURE CODE [CA351] 1416
FAILURE CODE [CA352] 1417
FAILURE CODE [CA356] 1420
FAILURE CODE [CA357] 1422
FAILURE CODE [CA386] 1424
FAILURE CODE [CA431] 1425
FAILURE CODE [CA432] 1428
FAILURE CODE [CA441] 1432
FAILURE CODE [CA442] 1434
FAILURE CODE [CA449] 1435
FAILURE CODE [CA451] 1436
FAILURE CODE [CA452] 1438
FAILURE CODE [CA515] 1440
FAILURE CODE [CA516] 1442
FAILURE CODE [CA553] 1444
FAILURE CODE [CA555] 1445
FAILURE CODE [CA556] 1446
FAILURE CODE [CA559] 1447
FAILURE CODE [CA595] 1452
FAILURE CODE [CA687] 1453
FAILURE CODE [CA689] 1455
FAILURE CODE [CA691] 1457
FAILURE CODE [CA692] 1459
FAILURE CODE [CA697] 1461
FAILURE CODE [CA698] 1462
FAILURE CODE [CA731] 1463
FAILURE CODE [CA778] 1464
FAILURE CODE [CA1117] 1467
FAILURE CODE [CA1664] 1468
FAILURE CODE [CA1669] 1471
FAILURE CODE [CA1673] 1472
FAILURE CODE [CA1677] 1473
FAILURE CODE [CA1678] 1474
FAILURE CODE [CA1682] 1475
FAILURE CODE [CA1683] 1480
FAILURE CODE [CA1684] 1482
FAILURE CODE [CA1686] 1484
FAILURE CODE [CA1691] 1485
FAILURE CODE [CA1694] 1488
FAILURE CODE [CA1695] 1490
FAILURE CODE [CA1696] 1491
FAILURE CODE [CA1712] 1493
FAILURE CODE [CA1713] 1496
FAILURE CODE [CA1714] 1498
FAILURE CODE [CA1715] 1499
FAILURE CODE [CA1776] 1500
FAILURE CODE [CA1777] 1503
FAILURE CODE [CA1843] 1506
FAILURE CODE [CA1844] 1508
FAILURE CODE [CA1879] 1511
FAILURE CODE [CA1881] 1514
FAILURE CODE [CA1883] 1516
FAILURE CODE [CA1885] 1520
FAILURE CODE [CA1887] 1522
FAILURE CODE [CA1921] 1524
FAILURE CODE [CA1922] 1527
FAILURE CODE [CA1923] 1532
FAILURE CODE [CA1924] 1534
FAILURE CODE [CA1925] 1536
FAILURE CODE [CA1927] 1538
FAILURE CODE [CA1928] 1540
FAILURE CODE [CA1942] 1542
FAILURE CODE [CA1963] 1543
FAILURE CODE [CA1977] 1547
FAILURE CODE [CA1993] 1550
FAILURE CODE [CA2185] 1553
FAILURE CODE [CA2186] 1555
FAILURE CODE [CA2249] 1557
FAILURE CODE [CA2265] 1558
FAILURE CODE [CA2266] 1560
FAILURE CODE [CA2271] 1563
FAILURE CODE [CA2272] 1565
FAILURE CODE [CA2349] 1567
FAILURE CODE [CA2353] 1569
FAILURE CODE [CA2357] 1571
FAILURE CODE [CA2381] 1572
FAILURE CODE [CA2382] 1574
FAILURE CODE [CA2383] 1576
FAILURE CODE [CA2386] 1578
FAILURE CODE [CA2387] 1580
FAILURE CODE [CA2555] 1581
FAILURE CODE [CA2556] 1583
FAILURE CODE [CA2637] 1585
FAILURE CODE [CA2639] 1587
FAILURE CODE [CA2732] 1590
FAILURE CODE [CA2733] 1592
FAILURE CODE [CA2741] 1594
FAILURE CODE [CA2765] 1595
FAILURE CODE [CA2771] 1596
FAILURE CODE [CA2777] 1602
FAILURE CODE [CA2878] 1605
FAILURE CODE [CA2881] 1608
FAILURE CODE [CA2976] 1611
FAILURE CODE [CA3133] 1613
FAILURE CODE [CA3134] 1615
FAILURE CODE [CA3135] 1617
FAILURE CODE [CA3142] 1621
FAILURE CODE [CA3143] 1622
FAILURE CODE [CA3144] 1623
FAILURE CODE [CA3146] 1626
FAILURE CODE [CA3147] 1627
FAILURE CODE [CA3148] 1628
FAILURE CODE [CA3151] 1630
FAILURE CODE [CA3165] 1636
FAILURE CODE [CA3167] 1638
FAILURE CODE [CA3229] 1641
FAILURE CODE [CA3231] 1643
FAILURE CODE [CA3232] 1645
FAILURE CODE [CA3235] 1649
FAILURE CODE [CA3239] 1651
FAILURE CODE [CA3241] 1654
FAILURE CODE [CA3242] 1657
FAILURE CODE [CA3251] 1660
FAILURE CODE [CA3253] 1662
FAILURE CODE [CA3254] 1665
FAILURE CODE [CA3255] 1668
FAILURE CODE [CA3256] 1672
FAILURE CODE [CA3311] 1674
FAILURE CODE [CA3312] 1676
FAILURE CODE [CA3313] 1679
FAILURE CODE [CA3314] 1680
FAILURE CODE [CA3315] 1681
FAILURE CODE [CA3316] 1684
FAILURE CODE [CA3317] 1685
FAILURE CODE [CA3318] 1686
FAILURE CODE [CA3319] 1689
FAILURE CODE [CA3321] 1690
FAILURE CODE [CA3322] 1692
FAILURE CODE [CA3419] 1695
FAILURE CODE [CA3421] 1697
FAILURE CODE [CA3497] 1699
FAILURE CODE [CA3498] 1700
FAILURE CODE [CA3543] 1701
FAILURE CODE [CA3545] 1708
FAILURE CODE [CA3547] 1710
FAILURE CODE [CA3558] 1711
FAILURE CODE [CA3559] 1713
FAILURE CODE [CA3562] 1715
FAILURE CODE [CA3563] 1717
FAILURE CODE [CA3567] 1720
FAILURE CODE [CA3568] 1723
FAILURE CODE [CA3571] 1729
FAILURE CODE [CA3572] 1731
FAILURE CODE [CA3574] 1733
FAILURE CODE [CA3575] 1736
FAILURE CODE [CA3577] 1738
FAILURE CODE [CA3578] 1740
FAILURE CODE [CA3582] 1742
FAILURE CODE [CA3583] 1750
FAILURE CODE [CA3596] 1752
FAILURE CODE [CA3649] 1755
FAILURE CODE [CA3681] 1757
FAILURE CODE [CA3682] 1762
FAILURE CODE [CA3713] 1768
FAILURE CODE [CA3717] 1771
FAILURE CODE [CA3718] 1772
FAILURE CODE [CA3725] 1773
FAILURE CODE [CA3748] 1776
FAILURE CODE [CA3751] 1779
FAILURE CODE [CA3755] 1781
FAILURE CODE [CA3866] 1783
FAILURE CODE [CA3867] 1787
FAILURE CODE [CA3868] 1790
FAILURE CODE [CA3899] 1794
FAILURE CODE [CA3911] 1796
FAILURE CODE [CA3912] 1800
FAILURE CODE [CA3932] 1802
FAILURE CODE [CA3933] 1804
FAILURE CODE [CA3934] 1806
FAILURE CODE [CA3935] 1809
FAILURE CODE [CA3936] 1811
FAILURE CODE [CA4151] 1813
FAILURE CODE [CA4152] 1817
FAILURE CODE [CA4155] 1821
FAILURE CODE [CA4156] 1823
FAILURE CODE [CA4157] 1826
FAILURE CODE [CA4158] 1828
FAILURE CODE [CA4159] 1829
FAILURE CODE [CA4161] 1830
FAILURE CODE [CA4162] 1833
FAILURE CODE [CA4163] 1836
FAILURE CODE [CA4164] 1838
FAILURE CODE [CA4165] 1840
FAILURE CODE [CA4166] 1842
FAILURE CODE [CA4168] 1844
FAILURE CODE [CA4169] 1847
FAILURE CODE [CA4171] 1849
FAILURE CODE [CA4249] 1852
FAILURE CODE [CA4251] 1854
FAILURE CODE [CA4259] 1856
FAILURE CODE [CA4261] 1859
FAILURE CODE [CA4277] 1862
FAILURE CODE [CA4281] 1866
FAILURE CODE [CA4459] 1869
FAILURE CODE [CA4461] 1872
FAILURE CODE [CA4658] 1875
FAILURE CODE [CA4731] 1879
FAILURE CODE [CA4732] 1880
FAILURE CODE [CA4739] 1881
FAILURE CODE [CA4768] 1882
FAILURE CODE [CA4769] 1884
FAILURE CODE [CA4842] 1887
FAILURE CODE [CA4952] (MACHINE WITH KOMTRAX TERMINAL) 1891
FAILURE CODE [CA4952] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1893
FAILURE CODE [CA5115] 1895
FAILURE CODE [CA5179] 1898
FAILURE CODE [CA5181] 1900
FAILURE CODE [CA5383] 1902
FAILURE CODE [D150KA] 1904
FAILURE CODE [D150KB] 1906
FAILURE CODE [D150KY] 1908
FAILURE CODE [D160KA] 1910
FAILURE CODE [D160KB] 1912
FAILURE CODE [D160KY] 1914
FAILURE CODE [D191KA] 1916
FAILURE CODE [D191KB] 1919
FAILURE CODE [D191KY] 1922
FAILURE CODE [D192KA] 1924
FAILURE CODE [D192KB] 1926
FAILURE CODE [D192KY] 1928
FAILURE CODE [D19JKZ] 1929
FAILURE CODE [D1E6KA] 1931
FAILURE CODE [D1E6KB] 1933
FAILURE CODE [D1E6KY] 1935
FAILURE CODE [D5ZHKA] 1937
FAILURE CODE [D5ZHKB] 1939
FAILURE CODE [D5ZHKZ] 1941
FAILURE CODE [D5ZHL6] 1944
FAILURE CODE [D811MC] (MACHINE WITH KOMTRAX TERMINAL) 1946
FAILURE CODE [D811MC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1947
FAILURE CODE [D862KA] (MACHINE WITH KOMTRAX TERMINAL) 1948
FAILURE CODE [D862KA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1949
FAILURE CODE [D8ALKA] (MACHINE WITH KOMTRAX TERMINAL) 1950
FAILURE CODE [D8ALKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1952
FAILURE CODE [D8ALKB] (MACHINE WITH KOMTRAX TERMINAL) 1954
FAILURE CODE [D8ALKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1956
FAILURE CODE [D8AQK4] (MACHINE WITH KOMTRAX TERMINAL) 1958
FAILURE CODE [D8AQK4] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1959
FAILURE CODE [D8AQKR] (MACHINE WITH KOMTRAX TERMINAL) 1960
FAILURE CODE [D8AQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1962
FAILURE CODE [D8G1KT] 1964
FAILURE CODE [D8G6KT] 1965
FAILURE CODE [DAF0KT] 1966
FAILURE CODE [DAF0MB] 1967
FAILURE CODE [DAF0MC] 1968
FAILURE CODE [DAF3KK] 1969
FAILURE CODE [DAF8KB] 1971
FAILURE CODE [DAFDKB] 1973
FAILURE CODE [DAFGMC] (MACHINE WITH KOMTRAX TERMINAL) 1975
FAILURE CODE [DAFGMC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1976
FAILURE CODE [DAFLKA] (MACHINE WITH KOMTRAX TERMINAL) 1977
FAILURE CODE [DAFLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1979
FAILURE CODE [DAFLKB] (MACHINE WITH KOMTRAX TERMINAL) 1981
FAILURE CODE [DAFLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1983
FAILURE CODE [DAFQKR] (MACHINE WITH KOMTRAX TERMINAL) 1985
FAILURE CODE [DAFQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 1986
FAILURE CODE [DAQ0KK] 1987
FAILURE CODE [DAQ0KT] 1990
FAILURE CODE [DAQ0MC] 1991
FAILURE CODE [DAQ1KA] 1992
FAILURE CODE [DAQ2KK] 1994
FAILURE CODE [DAQ4KB] 1997
FAILURE CODE [DAQ9KQ] 1999
FAILURE CODE [DAQLKA] (MACHINE WITH KOMTRAX TERMINAL) 2000
FAILURE CODE [DAQLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2002
FAILURE CODE [DAQLKB] (MACHINE WITH KOMTRAX TERMINAL) 2004
FAILURE CODE [DAQLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2006
FAILURE CODE [DAQQKR] 2008
FAILURE CODE [DAQRKR] 2009
FAILURE CODE [DAQRMA] 2010
FAILURE CODE [DAZ9KQ] 2011
FAILURE CODE [DAZQKR] 2012
FAILURE CODE [DB2QKR](MACHINE WITH KOMTRAX TERMINAL) 2013
FAILURE CODE [DB2QKR](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2018
FAILURE CODE [DB2RKR] 2023
FAILURE CODE [DB90KK](MACHINE WITH KOMTRAX TERMINAL) 2029
FAILURE CODE [DB90KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2032
FAILURE CODE [DB90KT] 2035
FAILURE CODE [DB90MC] 2036
FAILURE CODE [DB91KA] 2037
FAILURE CODE [DB92KK](MACHINE WITH KOMTRAX TERMINAL) 2039
FAILURE CODE [DB92KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2042
FAILURE CODE [DB95KX] 2045
FAILURE CODE [DB96KX] 2048
FAILURE CODE [DB99KQ] 2050
FAILURE CODE [DB9LKA](MACHINE WITH KOMTRAX TERMINAL) 2051
FAILURE CODE [DB9LKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2053
FAILURE CODE [DB9LKB](MACHINE WITH KOMTRAX TERMINAL) 2055
FAILURE CODE [DB9LKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 2057
FAILURE CODE [DB9QKR] 2059
FAILURE CODE [DB9RKR] 2060
FAILURE CODE [DB9RMA] 2061
FAILURE CODE [DBE5KX] 2062
FAILURE CODE [DBE6KX] 2064
FAILURE CODE [DD1ALD] 2066
FAILURE CODE [DDAAL6] 2068
FAILURE CODE [DDB6L4] 2070
FAILURE CODE [DDD1LD] 2073
FAILURE CODE [DDK3KA] 2075
FAILURE CODE [DDK3KB] 2078
FAILURE CODE [DDK4KA] 2081
FAILURE CODE [DDK4KB] 2084
FAILURE CODE [DDK5L4] 2086
FAILURE CODE [DDK6KA] 2088
FAILURE CODE [DDK6KB] 2091
FAILURE CODE [DDKLKA] 2094
FAILURE CODE [DDKLKB] 2097
FAILURE CODE [DDNRKY] 2099
FAILURE CODE [DDP5KA] 2101
FAILURE CODE [DDT0L4] 2103
FAILURE CODE [DDT4LD] 2105
FAILURE CODE [DDT9LD] 2107
FAILURE CODE [DDTALD] 2109
FAILURE CODE [DDW9LD] 2111
FAILURE CODE [DDWLLD] 2113
FAILURE CODE [DF10KA] 2115
FAILURE CODE [DF10KB] 2118
FAILURE CODE [DGF1KA] 2121
FAILURE CODE [DGF1KB] 2123
FAILURE CODE [DGH2KX] 2125
FAILURE CODE [DGR2KB] 2127
FAILURE CODE [DGR2KZ] 2129
FAILURE CODE [DGT1KA] 2131
FAILURE CODE [DGT1KB] 2133
FAILURE CODE [DH21KA] 2135
FAILURE CODE [DH21KB] 2138
FAILURE CODE [DHA4KA] 2140
FAILURE CODE [DHAAMA] 2142
FAILURE CODE [DHACMA] 2144
FAILURE CODE [DHPCKX] 2146
FAILURE CODE [DHPDKX] 2149
FAILURE CODE [DHT1KX] 2152
FAILURE CODE [DHT5KX] 2155
FAILURE CODE [DHT7KX] 2158
FAILURE CODE [DHT8KA] 2161
FAILURE CODE [DHT8KB] 2164
FAILURE CODE [DHT8ZG] 2166
FAILURE CODE [DHUDKA] 2167
FAILURE CODE [DHUDKB] 2170
FAILURE CODE [DJF1KA] 2172
FAILURE CODE [DK30KA] 2174
FAILURE CODE [DK30KY] 2176
FAILURE CODE [DK55KA] 2178
FAILURE CODE [DK55KY] 2181
FAILURE CODE [DK55L5] 2183
FAILURE CODE [DK59KA] 2184
FAILURE CODE [DK59KY] 2188
FAILURE CODE [DK59L8] 2192
FAILURE CODE [DK5AKA] 2197
FAILURE CODE [DK5AKY] 2201
FAILURE CODE [DK5BKA] 2205
FAILURE CODE [DK5BKY] 2209
FAILURE CODE [DK5BL8] 2213
FAILURE CODE [DK5CKA] 2218
FAILURE CODE [DK5CKY] 2222
FAILURE CODE [DK5DKA] 2226
FAILURE CODE [DK5DKY] 2229
FAILURE CODE [DK5DL8] 2232
FAILURE CODE [DK5EKA] 2237
FAILURE CODE [DK5EKY] 2240
FAILURE CODE [DKA0KA] 2243
FAILURE CODE [DKA0KY] 2246
FAILURE CODE [DKA0L0] 2249
FAILURE CODE [DKA1KA] 2252
FAILURE CODE [DKA1KY] 2255
FAILURE CODE [DKD0KA] 2258
FAILURE CODE [DKD0KY] 2260
FAILURE CODE [DKD0L8] 2262
FAILURE CODE [DLF1KA] 2263
FAILURE CODE [DLF1LC] 2265
FAILURE CODE [DLM3KA] 2267
FAILURE CODE [DLM3LC] 2269
FAILURE CODE [DLT3KA] 2271
FAILURE CODE [DLT3LC] 2273
FAILURE CODE [DPQ1KR] 2275
FAILURE CODE [DPQ2KR] 2278
FAILURE CODE [DPQ3KR] 2281
FAILURE CODE [DSJ0KR] 2284
FAILURE CODE [DT20KB] 2287
FAILURE CODE [DT22KB] 2289
FAILURE CODE [DT23KB] 2291
FAILURE CODE [DV00KB] 2293
FAILURE CODE [DW4PKA] 2295
FAILURE CODE [DW4PKB] 2297
FAILURE CODE [DW4PKY] 2299
FAILURE CODE [DW4QKA] 2301
FAILURE CODE [DW4QKB] 2303
FAILURE CODE [DW4QKY] 2305
FAILURE CODE [DW4RKA] 2307
FAILURE CODE [DW4RKB] 2309
FAILURE CODE [DW4RKY] 2311
FAILURE CODE [DW4SKA] 2313
FAILURE CODE [DW4SKB] 2315
FAILURE CODE [DW4SKY] 2317
FAILURE CODE [DW7BKA] 2319
FAILURE CODE [DW7BKB] 2321
FAILURE CODE [DW7BKY] 2323
FAILURE CODE [DWM1KA] 2325
FAILURE CODE [DWM1KB] 2327
FAILURE CODE [DWM1KY] 2329
FAILURE CODE [DWN6KA] 2331
FAILURE CODE [DWN6KB] 2333
FAILURE CODE [DWN6KY] 2335
FAILURE CODE [DWN8KA] 2337
FAILURE CODE [DWN8KB] 2339
FAILURE CODE [DWN8KY] 2341
FAILURE CODE [DX16KA] 2343
FAILURE CODE [DX16KB] 2345
FAILURE CODE [DX16KY] 2347
FAILURE CODE [DXA1KA] 2349
FAILURE CODE [DXA1KB] 2351
FAILURE CODE [DXA1KY] 2353
FAILURE CODE [DXANKA] 2355
FAILURE CODE [DXANKB] 2357
FAILURE CODE [DXANKY] 2359
FAILURE CODE [DXF0KA] 2361
FAILURE CODE [DXF0KB] 2363
FAILURE CODE [DXF0KY] 2365
FAILURE CODE [DXH1KA] 2367
FAILURE CODE [DXH1KB] 2369
FAILURE CODE [DXH1KY] 2371
FAILURE CODE [DXH4KA] 2373
FAILURE CODE [DXH4KB] 2375
FAILURE CODE [DXH4KY] 2377
FAILURE CODE [DXH5KA] 2379
FAILURE CODE [DXH5KB] 2381
FAILURE CODE [DXH5KY] 2383
FAILURE CODE [DXH6KA] 2385
FAILURE CODE [DXH6KB] 2387
FAILURE CODE [DXH6KY] 2389
FAILURE CODE [DXH7KA] 2391
FAILURE CODE [DXH7KB] 2393
FAILURE CODE [DXH7KY] 2395
FAILURE CODE [DXH8KA] 2397
FAILURE CODE [DXH8KB] 2399
FAILURE CODE [DXH8KY] 2401
FAILURE CODE [DXHHKA] 2403
FAILURE CODE [DXHHKB] 2405
FAILURE CODE [DXHHKY] 2407
FAILURE CODE [DXHJKA] 2409
FAILURE CODE [DXHJKB] 2411
FAILURE CODE [DXHJKY] 2413
FAILURE CODE [DXHKKA] 2415
FAILURE CODE [DXHKKB] 2417
FAILURE CODE [DXHKKY] 2419
FAILURE CODE [DY30MA] 2421
FAILURE CODE [DY30MC] 2425
FAILURE CODE [DY30ME] 2430
FAILURE CODE [F313KA] 2432
FAILURE CODE [F313KB] 2434
FAILURE CODE [F318KB] 2435
FAILURE CODE [F318KY] 2437
FAILURE CODE [LA00L3] 2438
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 2439
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 2439
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 2448
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 2451
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 2454
E-5 ALL OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY NOTHING 2456
E-6 LCD UNIT ON MACHINE MONITOR DISPLAYS NOTHING 2459
E-7 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL, (BACKLIGHT GOES OUT OR FLICKERS) 2462
E-8 LCD ON MACHINE MONITOR DOES NOT DISPLAY PROPERLY 2465
E-9 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 2468
E-10 NIGHT LIGHTING LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 2471
E-11 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 2475
E-12 NIGHT LIGHTING LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR SWITCH DOES NOT OPERATE PROPERLY 2477
E-13 2 SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT FUNCTION 2480
E-14 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 2483
E-15 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT DISPLAYED PROPERLY 2486
E-16 AdBlue/DEF LEVEL IS NOT DISPLAYED PROPERLY 2487
E-17 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 2490
E-18 REARVIEW MONITOR IMAGES ARE NOT DISPLAYED CLEARLY 2493
E-19 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 2496
E-20 NIGHT LIGHTING LAMP OF REARVIEW MONITOR IS ABNORMAL 2500
E-21 AIR CLEANER CLOGGING INDICATOR LAMP DOES NOT LIGHT UP 2502
E-22 RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 2504
E-23 PARKING BRAKE INDICATOR LAMP DOES NOT LIGHT WHEN THE PARKING BRAKE IS SET TO ON (PARKING) POSITION 2506
E-24 WHEN FRONT BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE CAUTION LAMP DOES NOT LIGHT UP 2510
E-25 WHEN REAR BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE CAUTION LAMP DOES NOT LIGHT UP 2511
E-26 FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL 2512
E-27 TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR TORQUE CONVERTER OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 2514
E-28 INDICATION OF HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR HYDRAULIC OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT 2515
E-29 SEAT BELT CAUTION LAMP INDICATION IS ABNORMAL 2517
E-30 ALARM BUZZER DOES NOT SOUND 2518
E-31 ALARM BUZZER DOES NOT STOP SOUNDING 2520
E-32 KICKDOWN DOES NOT WORK WHEN KICKDOWN SWITCH IS TURNED ON 2521
E-33 HOLD SWITCH DOES NOT WORK WHEN IT IS PRESSED 2523
E-34 BRAKE DOES NOT WORK WHEN PARKING BRAKE IS APPLIED OR BRAKE DRAGS WHILE TRAVELING WHEN PARKING BRAKE IS RELEASED 2525
E-35 TRANSMISSION CUT-OFF MODE IS NOT SELECTED OR NOT RELEASED 2529
E-36 TRANSMISSION CUT-OFF SETTING CANNOT BE RELEASED 2531
E-37 DIRECTIONAL SELECTOR (FNR) SWITCH MODE IS NOT SELECTED OR NOT RELEASED 2533
E-38 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE NORMALLY WHEN ENGINE POWER MODE SELECTOR SWITCH IS OPERATED 2535
E-39 FLOW OF LOADER PUMP DOES NOT INCREASE FROM THE MINIMUM RATE 2537
E-40 ECSS FUNCTION CANNOT BE SELECTED OR CANNOT BE RELEASED 2538
E-41 ECSS FUNCTION CANNOT BE SELECTED OR CANNOT BE RELEASED (FOR AJSS SPEC) 2540
E-42 HORN DOES NOT SOUND 2542
E-43 HORN DOES NOT SOUND (FOR AJSS SPEC) 2545
E-44 HORN DOES NOT STOP SOUNDING 2548
E-45 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS 2551
E-46 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS (FOR AJSS SPEC) 2553
E-47 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT 2555
E-48 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 2559
E-49 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2563
E-50 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT 2567
E-51 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 2571
E-52 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2575
E-53 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 2579
E-54 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 2581
E-55 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2583
E-56 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 2585
E-57 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 2587
E-58 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2589
E-59 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT 2591
E-60 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2596
E-61 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT 2601
E-62 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2605
E-63 ALL OF TURN SIGNAL LAMPS AND HAZARD LAMPS DO NOT LIGHT UP OR GO OUT 2610
E-64 ALL OF TURN SIGNAL LAMPS AND HAZARD LAMPS DO NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 2613
E-65 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT 2616
E-66 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 2619
E-67 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2623
E-68 HAZARD LAMP DOES NOT LIGHT UP OR GO OUT 2626
E-69 HAZARD LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 2631
E-70 BRAKE LAMP DOES NOT LIGHT OR STAYS LIGHTED 2635
E-71 BACKUP LAMP DOES NOT LIGHT UP OR DOES NOT GO OUT 2639
E-72 BACKUP BUZZER DOES NOT SOUND OR CONTINUES TO SOUND 2642
E-73 FRONT WIPER DOES NOT OPERATE 2644
E-74 FRONT WIPER DOES NOT OPERATE (FOR AJSS SPEC) 2648
E-75 REAR WIPER DOES NOT OPERATE 2652
E-76 REAR WIPER DOES NOT OPERATE (FOR AJSS SPEC) 2655
E-77 FUEL FEED PUMP DOES NOT OPERATE OR STOP AUTOMATICALLY 2658
E-78 FAN DOES NOT ROTATE IN REVERSE 2661
E-79 FAN REMAINS ROTATED IN REVERSE 2662
E-80 WINDOW WASHER DOES NOT OPERATE 2663
E-81 WINDOW WASHER DOES NOT OPERATE (FOR AJSS SPEC) 2666
E-82 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 2669
E-83 [FCS] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 2670
E-84 [FLL] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 2672
E-85 AUTO-GREASING SYSTEM DOES NOT OPERATE OR STOP 2673
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 2675
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 2675
FAILURE MODE AND CAUSE TABLE 2676
H-1 MACHINE DOES NOT START 2696
H-2 LOCKUP IS NOT RELEASED 2700
H-3 TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE 2701
H-4 TRAVEL SPEED IS SLOW, BUCKET THRUST FORCE IS WEAK, GRADABILITY IS LOW, OR GEAR SPEED DOES NOT SHIFT 2702
H-5 LARGE SHOCK IS MADE WHEN MACHINE MOVES OFF OR GEAR IS SHIFTED 2706
H-6 LARGE TIME LAG IS OBSERVED WHEN MACHINE STARTS AND GEAR IS SHIFTED 2709
H-7 OIL TEMPERATURE OF TORQUE CONVERTER IS HIGH 2712
H-8 MACHINE DOES NOT TURN (FOR STEERING WHEEL SPEC) 2715
H-9 MACHINE DOES NOT TURN (AJSS SPECIFICATION) 2717
H-10 TURNING RESPONSE IS POOR (FOR STEERING WHEEL SPEC) 2719
H-11 TURNING RESPONSE IS POOR (AJSS SPECIFICATION) 2721
H-12 STEERING WHEEL IS HEAVY TO OPERATE 2723
H-13 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (FOR STEERING WHEEL SPEC) 2724
H-14 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (AJSS SPECIFICATION) 2726
H-15 TURNING RADIUS DIFFERS BETWEEN RIGHT AND LEFT TURNS 2728
H-16 WHEEL BRAKES DO NOT WORK OR ARE WEAK 2729
H-17 WHEEL BRAKES ARE NOT RELEASED OR DRAG 2731
H-18 PARKING BRAKE DOES NOT WORK OR IT IS WEAK 2732
H-19 PARKING BRAKE IS NOT RELEASED OR DRAGS 2733
H-20 BOOM DOES NOT RISE 2735
H-21 BOOM MOVES SLOW OR BOOM LACKS LIFTING FORCE 2737
H-22 RISING BOOM SLOWS DOWN AT CERTAIN HEIGHT 2739
H-23 LIFT CYLINDERS DO NOT SERVE TO HOLD BUCKET ON GROUND 2740
H-24 HYDRAULIC DRIFT OF BOOM IS LARGE 2742
H-25 BOOM MOVES UP AND DOWN DURING OPERATION 2743
H-26 BUCKET DOES NOT TILT BACK 2744
H-27 BUCKET MOVES SLOW OR LACKS TILT-BACK FORCE 2746
H-28 BUCKET DECELERATES DURING TILT-BACK OPERATION 2748
H-29 BUCKET CYLINDER DOES NOT HOLD BUCKET ON GROUND 2749
H-30 HYDRAULIC DRIFT OF BUCKET IS LARGE 2751
H-31 BUCKET TILTS BACK AND FORTH DURING CARRYING LOAD (WORK EQUIPMENT VALVE IN HOLD) 2752
H-32 BOOM AND BUCKET CONTROL LEVERS DO NOT MOVE SMOOTHLY AND ARE HEAVY TO MOVE 2753
H-33 WHEN OPERATING WORK EQUIPMENT ENGINE SPEED DROPS LARGELY OR ENGINE STOPS 2754
H-34 LARGE SHOCKS ARE MADE WHEN WORK EQUIPMENT STARTS TO MOVE AND STOPS 2755
H-35 WHEN CERTAIN WORK EQUIPMENT STALLS HYDRAULICALLY, OTHER WORK EQUIPMENT MOVES 2758
H-36 E C S S (TRAVEL DAMPER) DOES NOT WORK AND MACHINE PITCHES AND BOUNCES 2759
H-37 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 2760
H-38 UNUSUAL NOISE IS HEARD FROM AROUND FAN 2762
TROUBLESHOOTING OF ENGINE (S-MODE) 2763
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 2763
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION 2764
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 2765
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS BUT DOES NOT START) 2766
S-4 ENGINE STARTABILITY IS POOR 2767
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 2769
S-6 ENGINE STOPS DURING OPERATION 2771
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 2773
S-8 ENGINE LACKS POWER 2774
S-9 KDPF GETS CLOGGED IN A SHORT TIME 2776
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 2778
S-11 OIL BECOMES CONTAMINATED QUICKLY 2779
S-12 FUEL CONSUMPTION IS EXCESSIVE 2780
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN) 2781
S-14 OIL PRESSURE DROPS 2782
S-15 FUEL MIXES INTO ENGINE OIL 2784
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 2785
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 2786
S-18 UNUSUAL NOISE IS HEARD 2787
S-19 VIBRATION IS EXCESSIVE 2788
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 2789
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 2790
S-22 ACTIVE REGENERATION TAKES TIME 2792
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 2794
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 2795
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 2797
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 2798
TROUBLESHOOTING FOR AUTO-GREASING SYSTEM 2799
OUTLINE OF FAILURE DISPLAY 2799
TROUBLESHOOTING FOR FCS 2800
TROUBLESHOOTING FOR AUTO-GREASING PUMP 2801
REPLACEMENT OF PUMP ELEMENT 2804
TROUBLESHOOTING FOR GREASE SUPPLY SYSTEM 2805
REPLACEMENT OF AUTO-GREASING CONTROLLER 2807
PROCEDURE FOR ASSEMBLING WHEN DISASSEMBLING FOR TROUBLESHOOTING 2808
50 DISASSEMBLY AND ASSEMBLY 2809
CONTENTS 2810
ABBREVIATION LIST 2815
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 2821
HOW TO READ THIS MANUAL 2821
COATING MATERIALS LIST 2823
SPECIAL TOOLS LIST 2827
SKETCHES OF SPECIAL TOOLS 2848
ENGINE AND COOLING SYSTEM 2854
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 2854
METHOD FOR REMOVING SUPPLY PUMP ASSEMBLY 2855
METHOD FOR INSTALLING SUPPLY PUMP ASSEMBLY 2859
REMOVE AND INSTALL INJECTOR ASSEMBLY 2864
METHOD FOR REMOVING INJECTOR ASSEMBLY 2864
METHOD FOR INSTALLING INJECTOR ASSEMBLY 2869
REMOVE AND INSTALL FUEL DOSER ASSEMBLY 2875
METHOD FOR REMOVING FUEL DOSER ASSEMBLY 2875
METHOD FOR INSTALLING FUEL DOSER ASSEMBLY 2876
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 2879
METHOD FOR REMOVING CYLINDER HEAD ASSEMBLY 2880
METHOD FOR INSTALLING CYLINDER HEAD ASSEMBLY 2891
REMOVE AND INSTALL EGR VALVE ASSEMBLY 2908
METHOD FOR REMOVING EGR VALVE ASSEMBLY 2908
METHOD FOR INSTALLING EGR VALVE ASSEMBLY 2908
REMOVE AND INSTALL EGR COOLER ASSEMBLY 2910
METHOD FOR REMOVING EGR COOLER ASSEMBLY 2910
METHOD FOR INSTALLING EGR COOLER ASSEMBLY 2912
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 2915
METHOD FOR REMOVING STARTING MOTOR ASSEMBLY 2915
METHOD FOR INSTALLING STARTING MOTOR ASSEMBLY 2917
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR BELT 2919
METHOD FOR REMOVING AIR CONDITIONER COMPRESSOR BELT 2919
METHOD FOR INSTALLING AIR CONDITIONER COMPRESSOR BELT 2921
REMOVE AND INSTALL ALTERNATOR BELT 2924
METHOD FOR REMOVING ALTERNATOR BELT 2924
METHOD FOR INSTALLING ALTERNATOR BELT 2926
REMOVE AND INSTALL AUTOMATIC TENSIONER 2929
METHOD FOR REMOVING AUTOMATIC TENSIONER 2929
METHOD FOR INSTALLING AUTOMATIC TENSIONER 2929
REMOVE AND INSTALL RADIATOR ASSEMBLY 2930
METHOD FOR REMOVING RADIATOR ASSEMBLY 2930
METHOD FOR INSTALLING RADIATOR ASSEMBLY 2935
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 2940
METHOD FOR REMOVING COOLING FAN AND COOLING FAN MOTOR ASSEMBLY 2941
METHOD FOR INSTALLING COOLING FAN AND COOLING FAN MOTOR ASSEMBLY 2945
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 2948
METHOD FOR REMOVING HYDRAULIC OIL COOLER ASSEMBLY 2948
METHOD FOR INSTALLING HYDRAULIC OIL COOLER ASSEMBLY 2950
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 2953
METHOD FOR REMOVING AFTERCOOLER ASSEMBLY 2953
METHOD FOR INSTALLING AFTERCOOLER ASSEMBLY 2957
REMOVE AND INSTALL POWER TRAIN OIL COOLER ASSEMBLY 2961
METHOD FOR REMOVING POWER TRAIN OIL COOLER ASSEMBLY 2962
METHOD FOR INSTALLING POWER TRAIN OIL COOLER ASSEMBLY 2967
REMOVE AND INSTALL ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 2973
METHOD FOR REMOVING ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 2974
METHOD FOR INSTALLING ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 2991
DISCONNECT AND CONNECT ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 3008
METHOD FOR DISCONNECTING ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 3008
METHOD FOR CONNECTING ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 3009
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 3011
METHOD FOR REMOVING ENGINE FRONT OIL SEAL 3011
METHOD FOR INSTALLING ENGINE FRONT OIL SEAL 3013
REMOVE AND INSTALL ENGINE REAR OIL SEAL 3016
METHOD FOR REMOVING ENGINE REAR OIL SEAL 3017
METHOD FOR INSTALLING ENGINE REAR OIL SEAL 3018
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 3024
METHOD FOR REMOVING ENGINE HOOD ASSEMBLY 3024
METHOD FOR INSTALLING ENGINE HOOD ASSEMBLY 3031
REMOVE AND INSTALL FUEL TANK ASSEMBLY 3037
METHOD FOR REMOVING FUEL TANK ASSEMBLY 3037
METHOD FOR INSTALLING FUEL TANK ASSEMBLY 3042
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 3046
METHOD FOR REMOVING AdBlue/DEF TANK ASSEMBLY 3047
METHOD FOR INSTALLING AdBlue/DEF TANK ASSEMBLY 3051
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 3055
METHOD FOR REMOVING AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 3056
METHOD FOR INSTALLING AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 3060
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 3064
METHOD FOR REMOVING AdBlue/DEF TANK SENSOR 3064
METHOD FOR INSTALLING AdBlue/DEF TANK SENSOR 3065
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 3066
METHOD FOR REMOVING AdBlue/DEF TANK STRAINER 3066
METHOD FOR INSTALLING AdBlue/DEF TANK STRAINER 3066
REMOVE AND INSTALL KDPF ASSEMBLY 3068
METHOD FOR REMOVING KDPF ASSEMBLY 3069
METHOD FOR INSTALLING KDPF ASSEMBLY 3082
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 3097
METHOD FOR DISASSEMBLING KDPF ASSEMBLY 3097
METHOD FOR ASSEMBLING KDPF ASSEMBLY 3101
REMOVE AND INSTALL SCR ASSEMBLY 3107
METHOD FOR REMOVING SCR ASSEMBLY 3108
METHOD FOR INSTALLING SCR ASSEMBLY 3118
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 3132
METHOD FOR REMOVING KDPF, SCR ASSEMBLY 3133
METHOD FOR INSTALLING KDPF, SCR ASSEMBLY 3144
REMOVE AND INSTALL BELLOWS PIPE ASSEMBLY 3155
METHOD FOR REMOVING BELLOWS PIPE ASSEMBLY 3155
METHOD FOR INSTALLING BELLOWS PIPE ASSEMBLY 3160
REMOVE AND INSTALL KCCV ASSEMBLY 3168
METHOD FOR REMOVING KCCV ASSEMBLY 3168
METHOD FOR INSTALLING KCCV ASSEMBLY 3169
REMOVE AND INSTALL VGT ASSEMBLY 3171
METHOD FOR REMOVING VGT ASSEMBLY 3172
METHOD FOR INSTALLING VGT ASSEMBLY 3178
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 3184
METHOD FOR REMOVING AdBlue/DEF MIXING TUBE 3185
METHOD FOR INSTALLING AdBlue/DEF MIXING TUBE 3192
REMOVE AND INSTALL AdBlue/DEF INJECTOR 3201
METHOD FOR REMOVING AdBlue/DEF INJECTOR 3201
METHOD FOR INSTALLING AdBlue/DEF INJECTOR 3205
REMOVE AND INSTALL AdBlue/DEF PUMP 3209
METHOD FOR REMOVING AdBlue/DEF PUMP 3209
METHOD FOR INSTALLING AdBlue/DEF PUMP 3212
REMOVE AND INSTALL AdBlue/DEF HOSE 3215
METHOD FOR REMOVING AdBlue/DEF HOSE 3216
METHOD FOR INSTALLING AdBlue/DEF HOSE 3225
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 3236
METHOD FOR REMOVING AIR CLEANER ASSEMBLY 3236
METHOD FOR INSTALLING AIR CLEANER ASSEMBLY 3237
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 3239
METHOD FOR REMOVING AIR CONDITIONER COMPRESSOR ASSEMBLY 3239
METHOD FOR INSTALLING AIR CONDITIONER COMPRESSOR ASSEMBLY 3240
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 3243
METHOD FOR REMOVING AIR CONDITIONER CONDENSER ASSEMBLY 3243
METHOD FOR INSTALLING AIR CONDITIONER CONDENSER ASSEMBLY 3244
POWER TRAIN 3246
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 3246
METHOD FOR DISASSEMBLING TORQUE CONVERTER ASSEMBLY 3246
METHOD FOR ASSEMBLING TORQUE CONVERTER ASSEMBLY 3251
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 3258
METHOD FOR DISASSEMBLING TRANSMISSION ASSEMBLY 3260
METHOD FOR ASSEMBLING TRANSMISSION ASSEMBLY 3278
DISASSEMBLE AND ASSEMBLE TRANSMISSION GEAR KIT WITH CLUTCH ASSEMBLY 3305
METHOD FOR DISASSEMBLING TRANSMISSION GEAR KIT WITH CLUTCH ASSEMBLY 3306
METHOD FOR ASSEMBLING TRANSMISSION GEAR KIT WITH CLUTCH ASSEMBLY 3322
REMOVE AND INSTALL FRONT AXLE ASSEMBLY 3342
METHOD FOR REMOVING FRONT AXLE ASSEMBLY 3342
METHOD FOR INSTALLING FRONT AXLE ASSEMBLY 3344
REMOVE AND INSTALL REAR AXLE ASSEMBLY 3347
METHOD FOR REMOVING REAR AXLE ASSEMBLY 3348
METHOD FOR INSTALLING REAR AXLE ASSEMBLY 3354
DISASSEMBLE AND ASSEMBLE AXLE HOUSING ASSEMBLY 3362
METHOD FOR DISASSEMBLING AXLE HOUSING ASSEMBLY 3363
METHOD FOR ASSEMBLING AXLE HOUSING ASSEMBLY 3368
DISASSEMBLE AND ASSEMBLE AXLE HOUSING ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET) 3376
DISASSEMBLE AXLE HOUSING ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET) 3377
ASSEMBLE AXLE HOUSING ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET) 3382
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 3390
METHOD FOR DISASSEMBLING DIFFERENTIAL ASSEMBLY 3391
METHOD FOR ASSEMBLING DIFFERENTIAL ASSEMBLY 3400
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET) 3419
DISASSEMBLE DIFFERENTIAL ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET) 3420
ASSEMBLE DIFFERENTIAL ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET) 3430
STEERING SYSTEM 3448
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 3448
METHOD FOR REMOVING STEERING VALVE ASSEMBLY 3448
METHOD FOR INSTALLING STEERING VALVE ASSEMBLY 3451
REMOVE AND INSTALL ROTARY VALVE ASSEMBLY (FOR AJSS SPEC) 3454
METHOD FOR REMOVING ROTARY VALVE ASSEMBLY 3454
METHOD FOR INSTALLING ROTARY VALVE ASSEMBLY 3459
BRAKE SYSTEM 3468
REMOVE AND INSTALL PARKING BRAKE DISC AND PLATE 3468
METHOD FOR REMOVING PARKING BRAKE DISC AND PLATE 3468
METHOD FOR INSTALLING PARKING BRAKE DISC AND PLATE 3472
UNDERCARRIAGE AND FRAME 3476
REMOVE AND INSTALL CENTER HINGE PIN 3476
METHOD FOR REMOVING CENTER HINGE PIN 3477
METHOD FOR INSTALLING CENTER HINGE PIN 3482
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 3490
METHOD FOR REMOVING COUNTERWEIGHT ASSEMBLY 3490
METHOD FOR INSTALLING COUNTERWEIGHT ASSEMBLY 3493
REMOVE AND INSTALL FULL-LENGTH FENDER ASSEMBLY 3496
METHOD FOR REMOVING FULL-LENGTH FENDER ASSEMBLY 3496
METHOD FOR INSTALLING FULL-LENGTH FENDER ASSEMBLY 3497
HYDRAULIC SYSTEM 3498
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 3498
METHOD FOR REMOVING HYDRAULIC TANK ASSEMBLY 3498
METHOD FOR INSTALLING HYDRAULIC TANK ASSEMBLY 3504
REMOVE AND INSTALL WORK EQUIPMENT PUMP AND COOLING FAN PUMP ASSEMBLY 3510
METHOD FOR REMOVING WORK EQUIPMENT PUMP AND COOLING FAN PUMP ASSEMBLY 3511
METHOD FOR INSTALLING WORK EQUIPMENT PUMP AND COOLING FAN PUMP ASSEMBLY 3513
REMOVE AND INSTALL STEERING PUMP AND POWER TRAIN PUMP ASSEMBLY 3516
METHOD FOR REMOVING STEERING PUMP AND POWER TRAIN PUMP ASSEMBLY 3516
METHOD FOR INSTALLING STEERING PUMP AND POWER TRAIN PUMP ASSEMBLY 3520
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 3523
METHOD FOR REMOVING CONTROL VALVE ASSEMBLY 3524
METHOD FOR INSTALLING CONTROL VALVE ASSEMBLY 3527
WORK EQUIPMENT 3532
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 3532
METHOD FOR REMOVING WORK EQUIPMENT ASSEMBLY 3533
METHOD FOR INSTALLING WORK EQUIPMENT ASSEMBLY 3538
DISASSEMBLE AND ASSEMBLE HYDRAULIC CYLINDER ASSEMBLY 3546
METHOD FOR DISASSEMBLING HYDRAULIC CYLINDER ASSEMBLY 3547
METHOD FOR ASSEMBLING HYDRAULIC CYLINDER ASSEMBLY 3550
CAB AND ITS ATTACHMENTS 3556
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 3556
METHOD FOR REMOVING OPERATOR’S CAB ASSEMBLY 3557
METHOD FOR INSTALLING OPERATOR’S CAB ASSEMBLY 3563
REMOVE AND INSTALL OPERATOR’S CAB GLASS (ADHERED GLASS) 3570
METHOD FOR REMOVING OPERATOR’S CAB GLASS (ADHERED GLASS) 3570
METHOD FOR INSTALLING OPERATOR’S CAB GLASS (ADHERED GLASS) 3571
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 3580
METHOD FOR REMOVING AIR CONDITIONER UNIT ASSEMBLY 3580
METHOD FOR INSTALLING AIR CONDITIONER UNIT ASSEMBLY 3591
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY 3601
METHOD FOR REMOVING OPERATOR’S SEAT ASSEMBLY 3601
METHOD FOR INSTALLING OPERATOR’S SEAT ASSEMBLY 3603
REMOVE AND INSTALL SEAT BELT 3605
METHOD FOR REMOVING SEAT BELT 3605
METHOD FOR INSTALLING SEAT BELT 3606
ELECTRICAL SYSTEM 3607
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 3607
METHOD FOR REMOVING ENGINE CONTROLLER ASSEMBLY 3607
METHOD FOR INSTALLING ENGINE CONTROLLER ASSEMBLY 3609
REMOVE AND INSTALL WORK EQUIPMENT CONTROLLER ASSEMBLY 3612
METHOD FOR REMOVING WORK EQUIPMENT CONTROLLER ASSEMBLY 3612
METHOD FOR INSTALLING WORK EQUIPMENT CONTROLLER ASSEMBLY 3614
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 3616
METHOD FOR REMOVING TRANSMISSION CONTROLLER ASSEMBLY 3616
METHOD FOR INSTALLING TRANSMISSION CONTROLLER ASSEMBLY 3617
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 3618
METHOD FOR REMOVING MONITOR CONTROLLER ASSEMBLY 3618
METHOD FOR INSTALLING MONITOR CONTROLLER ASSEMBLY 3620
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 3623
METHOD FOR REMOVING MACHINE MONITOR ASSEMBLY 3623
METHOD FOR INSTALLING MACHINE MONITOR ASSEMBLY 3624
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 3627
METHOD FOR REMOVING MASS AIR FLOW AND TEMPERATURE SENSOR 3627
METHOD FOR INSTALLING MASS AIR FLOW AND TEMPERATURE SENSOR 3628
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 3629
METHOD FOR REMOVING KCCV CRANKCASE PRESSURE SENSOR 3629
METHOD FOR INSTALLING KCCV CRANKCASE PRESSURE SENSOR 3630
REMOVE AND INSTALL KDPF TEMPERATURE SENSOR 3632
METHOD FOR REMOVING KDPF TEMPERATURE SENSOR 3632
METHOD FOR INSTALLING KDPF TEMPERATURE SENSOR 3637
REMOVE AND INSTALL KDPF DIFFERENTIAL PRESSURE SENSOR 3642
METHOD FOR REMOVING KDPF DIFFERENTIAL PRESSURE SENSOR 3642
METHOD FOR INSTALLING KDPF DIFFERENTIAL PRESSURE SENSOR 3647
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 3651
METHOD FOR REMOVING SCR TEMPERATURE SENSOR 3651
METHOD FOR INSTALLING SCR TEMPERATURE SENSOR 3656
REMOVE AND INSTALL AMMONIA SENSOR 3660
METHOD FOR REMOVING AMMONIA SENSOR 3660
METHOD FOR INSTALLING AMMONIA SENSOR 3664
REMOVE AND INSTALL SCR OUTLET NOx SENSOR 3668
METHOD FOR REMOVING SCR OUTLET NOx SENSOR 3668
METHOD FOR INSTALLING SCR OUTLET NOx SENSOR 3673
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 3677
METHOD FOR REMOVING KOMTRAX TERMINAL ASSEMBLY 3677
METHOD FOR INSTALLING KOMTRAX TERMINAL ASSEMBLY 3678
REMOVE AND INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 3679
REMOVE GATEWAY FUNCTION CONTROLLER ASSEMBLY 3679
INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 3680
REMOVE AND INSTALL COMMUNICATION TERMINAL 3681
REMOVE COMMUNICATION TERMINAL 3681
INSTALL COMMUNICATION TERMINAL 3687
60 MAINTENANCE STANDARD 3693
CONTENTS 3694
ABBREVIATION LIST 3696
ENGINE AND COOLING SYSTEM 3702
MAINTENANCE STANDARD OF ENGINE MOUNT 3702
MAINTENANCE STANDARD OF BRAKE AND COOLING FAN PUMP 3703
MAINTENANCE STANDARD OF SERVO VALVE OF BRAKE AND COOLING FAN PUMP 3705
MAINTENANCE STANDARD OF COOLING FAN MOTOR 3706
POWER TRAIN 3708
MAINTENANCE STANDARD OF DRIVE SHAFT 3708
MAINTENANCE STANDARD OF TORQUE CONVERTER 3709
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 3711
MAINTENANCE STANDARD OF TRANSMISSION 3712
MAINTENANCE STANDARD OF F, 1ST CLUTCH 3718
MAINTENANCE STANDARD OF R, 2ND CLUTCH 3720
MAINTENANCE STANDARD OF 3RD, 4TH CLUTCH 3722
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 3724
MAINTENANCE STANDARD OF FORWARD AND REVERSE CLUTCH ECMV AND 1ST, 2ND CLUTCH ECMV 3726
MAINTENANCE STANDARD OF 3RD, 4TH CLUTCH ECMV 3727
MAINTENANCE STANDARD OF MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE 3728
MAINTENANCE STANDARD OF FRONT AXLE 3729
MAINTENANCE STANDARD OF REAR AXLE 3731
MAINTENANCE STANDARD OF FRONT CONVENTIONAL DIFFERENTIAL 3733
MAINTENANCE STANDARD OF REAR CONVENTIONAL DIFFERENTIAL 3739
MAINTENANCE STANDARD OF FRONT LIMITED SLIP DIFFERENTIAL 3745
MAINTENANCE STANDARD OF REAR LIMITED SLIP DIFFERENTIAL 3749
MAINTENANCE STANDARD OF FINAL DRIVE 3753
STEERING SYSTEM 3759
MAINTENANCE STANDARD OF STEERING COLUMN 3759
MAINTENANCE STANDARD OF STEERING PUMP 3760
MAINTENANCE STANDARD OF SERVO VALVE OF STEERING PUMP 3763
MAINTENANCE STANDARD OF STEERING VALVE 3764
MAINTENANCE STANDARD OF STEERING CYLINDER 3766
MAINTENANCE STANDARD OF SECONDARY STEERING PUMP 3768
BRAKE SYSTEM 3769
MAINTENANCE STANDARD OF CHARGE VALVE 3769
MAINTENANCE STANDARD OF BRAKE CIRCUIT ACCUMULATOR 3771
MAINTENANCE STANDARD OF SLACK ADJUSTER 3772
MAINTENANCE STANDARD OF FRONT BRAKE 3773
MAINTENANCE STANDARD OF REAR BRAKE 3776
MAINTENANCE STANDARD OF PARKING BRAKE 3779
MAINTENANCE STANDARD OF PARKING BRAKE SOLENOID VALVE 3781
MAINTENANCE STANDARD OF FLOW PRIORITY VALVE 3782
MAINTENANCE STANDARD OF BRAKE COOLING PUMP 3783
MAINTENANCE STANDARD OF BRAKE COOLING STRAINER 3784
UNDERCARRIAGE AND FRAME 3785
MAINTENANCE STANDARD OF FRAME, AXLE MOUNT AND CENTER HINGE PIN 3785
HYDRAULIC SYSTEM 3796
MAINTENANCE STANDARD OF HYDRAULIC TANK 3796
MAINTENANCE STANDARD OF WORK EQUIPMENT PUMP 3798
MAINTENANCE STANDARD OF POWER TRAIN CHARGE PUMP AND POWER TRAIN LUBRICATION PUMP 3800
MAINTENANCE STANDARD OF CONTROL VALVE 3801
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE 3810
WORK EQUIPMENT 3811
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 3811
MAINTENANCE STANDARD OF BUCKET 3815
MAINTENANCE STANDARD OF LIFT CYLINDER 3816
MAINTENANCE STANDARD OF BUCKET CYLINDER 3817
80 APPENDIX 3819
CONTENTS 3820
ABBREVIATION LIST 3822
AIR CONDITIONER SYSTEM 3828
PRECAUTIONS FOR REFRIGERANT 3828
AIR CONDITIONER COMPONENT 3829
SPECIFICATIONS OF AIR CONDITIONER 3831
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 3832
OUTLINE OF REFRIGERATION CYCLE 3833
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 3835
AIR CONDITIONER UNIT 3835
CONFIGURATION DIAGRAM OF AIR CONDITIONER UNIT 3835
FUNCTION OF AIR CONDITIONER UNIT 3836
COMPONENT PARTS OF AIR CONDITIONER UNIT 3837
FUNCTION OF EVAPORATOR AS AIR CONDITIONER UNIT COMPONENT 3837
FUNCTION OF INSIDE AIR TEMPERATURE SENSOR AS AIR CONDITIONER UNIT COMPONENT 3837
FUNCTION OF BLOWER AMPLIFIER AS AIR CONDITIONER UNIT COMPONENT 3838
FUNCTION OF BLOWER OFF RELAY AS AIR CONDITIONER UNIT COMPONENT 3838
FUNCTION OF COMPRESSOR CLUTCH RELAY AS AIR CONDITIONER UNIT COMPONENT 3838
FUNCTION OF HEATER CORE AS AIR CONDITIONER UNIT COMPONENT 3838
FUNCTION OF EVAPORATOR TEMPERATURE SENSOR AS AIR CONDITIONER UNIT COMPONENT 3838
FUNCTION OF SERVO MOTOR AS AIR CONDITIONER UNIT COMPONENT 3839
FUNCTION OF EXPANSION VALVE AS AIR CONDITIONER UNIT COMPONENT 3839
FUNCTION OF DUAL PRESSURE SWITCH 3840
AIR CONDITIONER CONTROLLER 3841
STRUCTURE OF AIR CONDITIONER CONTROLLER 3841
COMPRESSOR 3842
STRUCTURE OF COMPRESSOR 3842
SPECIFICATIONS OF COMPRESSOR 3842
FUNCTION OF COMPRESSOR 3842
CONDENSER 3843
STRUCTURE OF CONDENSER 3843
SPECIFICATIONS OF CONDENSER 3843
FUNCTION OF CONDENSER 3843
RECEIVER DRIER 3844
STRUCTURE OF RECEIVER DRIER 3844
SPECIFICATIONS OF RECEIVER DRIER 3844
FUNCTION OF RECEIVER DRIER 3844
SENSORS FOR AIR CONDITIONER SYSTEM 3845
FUNCTION OF SUNLIGHT SENSOR 3845
FUNCTION OF AMBIENT TEMPERATURE SENSOR 3845
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER 3846
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 3848
AIR CONDITIONER SYSTEM DIAGRAM 3851
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 3852
FUNCTION OF AIR CONDITIONER CONTROLLER 3853
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS 3854
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 3860
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE OF THE MACHINE MONITOR 3861
CHECK TEMPERATURE CONTROL FUNCTION 3862
METHOD FOR CHECKING TEMPERATURE CONTROL FUNCTION 3862
TEST VENT (MODE) CHANGEOVER 3864
METHOD FOR TESTING VENT (MODE) CHANGEOVER 3864
TESTING FRESH/RECIRC AIR CHANGEOVER 3866
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 3866
TEST EVAPORATOR TEMPERATURE SENSOR 3868
TEST RELAYS 3870
METHOD FOR TESTING RELAYS 3870
AIR CONDITIONER TROUBLESHOOTING CHART 1 3872
AIR CONDITIONER TROUBLESHOOTING CHART 2 3873
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 3876
FAILURE CODE [879AKA] 3878
FAILURE CODE [879AKB] 3880
FAILURE CODE [879BKA] 3882
FAILURE CODE [879BKB] 3884
FAILURE CODE [879CKA] 3886
FAILURE CODE [879CKB] 3888
FAILURE CODE [879DKZ] 3890
FAILURE CODE [879EMC] 3892
FAILURE CODE [879FMC] 3895
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE) 3898
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED) 3901
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS ABNORMAL) 3904
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 3908
TROUBLESHOOTING USING GAUGE PRESSURE 3910
CONNECTION OF SERVICE TOOL 3913
METHOD FOR CONNECTING SERVICE TOOL 3914
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER PIPINGS 3915
HANDLE COMPRESSOR OIL 3917
90 CIRCUIT DIAGRAMS 3919
CONTENTS 3920
ABBREVIATION LIST 3923
HYDRAULIC CIRCUIT DIAGRAM 3929
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 3929
HYDRAULIC CIRCUIT DIAGRAM (FOR AJSS SPEC) 3933
HYDRAULIC CIRCUIT DIAGRAM (FOR STEERING WHEEL SPEC) 3935
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 3937
HYDRAULIC OIL PRESSURE OF BRAKE COOLING SYSTEM 3939
HYDRAULIC AUTO-GREASING DIAGRAM 3941
ELECTRICAL CIRCUIT DIAGRAM 3943
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 3943
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (1/6) 3947
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (2/6) 3949
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (3/6) 3951
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (4/6) 3953
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (5/6) 3955
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (6/6) 3957
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (1/6) 3959
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (2/6) 3961
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (3/6) 3963
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (4/6) 3965
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (5/6) 3967
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (6/6) 3969
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (1/9) 3971
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (2/9) 3973
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (3/9) 3975
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (4/9) 3977
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (5/9) 3979
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (6/9) 3981
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (7/9) 3983
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (8/9) 3985
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL) (9/9) 3987
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (1/10) 3989
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (2/10) 3991
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (3/10) 3993
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (4/10) 3995
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (5/10) 3997
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (6/10) 3999
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (7/10) 4001
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (8/10) 4003
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (9/10) 4005
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (10/10) 4007
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (1/8) 4009
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (2/8) 4011
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (3/8) 4013
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (4/8) 4015
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (5/8) 4017
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (6/8) 4019
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (7/8) 4021
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH KOMTRAX TERMINAL) (8/8) 4023
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (1/9) 4025
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (2/9) 4027
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (3/9) 4029
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (4/9) 4031
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (5/9) 4033
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (6/9) 4035
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (7/9) 4037
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (8/9) 4039
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR NORTH AMERICA) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (9/9) 4041
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (1/9) 4043
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (2/9) 4045
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (3/9) 4047
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (4/9) 4049
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (5/9) 4051
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (6/9) 4053
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (7/9) 4055
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (8/9) 4057
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH KOMTRAX TERMINAL) (9/9) 4059
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (1/10) 4061
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (2/10) 4063
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (3/10) 4065
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (4/10) 4067
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (5/10) 4069
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (6/10) 4071
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (7/10) 4073
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (8/10) 4075
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (9/10) 4077
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE WITH GATEWAY FUNCTION CONTROLLER) (10/10) 4079
INDEX 4081

IMAGES PREVIEW OF THE MANUAL: