Komatsu WA480-8E0 Wheel Loader Shop Manual SEN06754-03 – PDF DOWNLOAD

Komatsu WA480-8E0 Wheel Loader Shop Manual SEN06754-03 – PDF DOWNLOAD

FILE DETAILS:

Komatsu WA480-8E0 Wheel Loader Shop Manual SEN06754-03 – PDF DOWNLOAD

Language : English
Pages : 4068
Downloadable : Yes
File Type : PDF
Size: 113 MB

DESCRIPTION:

Komatsu WA480-8E0 Wheel Loader Shop Manual SEN06754-03 – PDF DOWNLOAD

SERIAL NUMBERS 100439 and up

FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation,
disassembly, and assembly of the components and parts. In addition, tightening torques, quantity, and
weight of the coating materials, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD
This section describes the maintenance standard value of each component. The maintenance standard shows
the criteria and remedies for disassembly and assembly.
80 THE OTHER INFORMATION
This section describes the structure and function, testing and adjusting, and troubleshooting for all of the other
components or equipment which cannot be separately classified in the appendix.
90 Circuit diagrams
This section describes hydraulic circuit diagrams and electrical circuit diagrams.

TABLE OF CONTENTS:

Komatsu WA480-8E0 Wheel Loader Shop Manual SEN06754-03 – PDF DOWNLOAD

00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-25
FOREWORD, SAFETY, BASIC INFORMATION 00-31
HOW TO READ THE SHOP MANUAL 00-31
SAFETY NOTICE FOR OPERATION 00-33
PRECAUTIONS TO PREVENT FIRE 00-41
ACTIONS IF FIRE OCCURS 00-43
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-44
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-45
PRECAUTIONS FOR DEF 00-46
STORE AdBlue/DEF 00-47
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-48
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-51
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-58
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-60
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-61
PRACTICAL USE OF KOMTRAX 00-62
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-63
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-67
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-71
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-72
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-74
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-75
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-77
HOW TO READ ELECTRICAL WIRE CODE 00-78
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-82
STANDARD TIGHTENING TORQUE TABLE 00-85
CONVERSION TABLE 00-92
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
SPECIFICATIONS 01-11
WEIGHT TABLE 01-16
FUEL, COOLANT, LUBRICANTS (FOR NORTH AMERICA) 01-18
FUEL, COOLANT, LUBRICANTS (FOR EUROPEAN UNION) 01-20
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-7
UREA SCR SYSTEM 10-13
LAYOUT DRAWING OF UREA SCR SYSTEM 10-13
UREA SCR SYSTEM DIAGRAM 10-15
FUNCTION OF UREA SCR SYSTEM 10-16
COMPONENT PARTS OF UREA SCR SYSTEM 10-33
BOOT-UP SYSTEM 10-42
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-42
LAYOUT DRAWING OF BOOT-UP SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-44
SYSTEM OPERATING LAMP SYSTEM 10-46
BATTERY DISCONNECT SWITCH 10-49
PREHEATING SYSTEM 10-50
ENGINE SYSTEM 10-52
LAYOUT DRAWING OF ENGINE SYSTEM 10-52
ENGINE CONTROL SYSTEM 10-54
INDEX 00 INDEX AND FOREWORD
00-2 WA480-8E0
ENGINE POWER MODE SELECTOR SYSTEM 10-60
AUTOMATIC IDLE STOP SYSTEM 10-62
COMPONENT PARTS OF ENGINE SYSTEM 10-63
COOLING SYSTEM 10-80
LAYOUT DRAWING OF COOLING SYSTEM 10-80
COOLING FAN CONTROL SYSTEM 10-82
COMPONENT PARTS OF COOLING SYSTEM 10-87
CONTROL SYSTEM 10-101
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH KOMTRAX TERMINAL) 10-101
LAYOUT DRAWING OF CONTROL SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
10-103
MACHINE MONITOR SYSTEM 10-105
REARVIEW MONITOR SYSTEM 10-107
KOMTRAX SYSTEM 10-108
LOAD METER SYSTEM 10-110
COMPONENT PARTS OF CONTROL SYSTEM 10-117
HYDRAULIC SYSTEM 10-171
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-171
CLSS 10-172
WORK EQUIPMENT PUMP AND STEERING PUMP CONTROL SYSTEM 10-176
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-177
POWER TRAIN SYSTEM 10-247
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-247
OPERATION OF POWER TRAIN SYSTEM 10-250
TRANSMISSION CONTROL SYSTEM 10-251
TRANSMISSION GEAR SHIFT CONTROL SYSTEM 10-253
TRANSMISSION PROTECTION FUNCTION 10-259
DIRECTIONAL SELECTOR SWITCH CONTROL FUNCTION 10-262
TRANSMISSION CUT-OFF FUNCTION 10-264
COMPONENT PARTS OF POWER TRAIN SYSTEM 10-266
WORK EQUIPMENT SYSTEM 10-327
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-327
WORK EQUIPMENT SYSTEM DIAGRAM 10-329
WORK EQUIPMENT CONTROL SYSTEM 10-331
WORK EQUIPMENT NEUTRAL LOCK SYSTEM 10-335
REMOTE POSITIONER SYSTEM 10-337
BUCKET POSITIONER AND BOOM POSITIONER 10-342
AUTO-DIGGING SYSTEM 10-343
ECSS 10-345
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-347
STEERING SYSTEM 10-355
LAYOUT DRAWING OF STEERING SYSTEM 10-355
SECONDARY STEERING SYSTEM 10-358
AJSS 10-360
STEERING COLUMN 10-366
COMPONENT PARTS OF STEERING SYSTEM 10-367
BRAKE SYSTEM 10-391
LAYOUT DRAWING OF BRAKE SYSTEM 10-391
PARKING BRAKE CONTROL SYSTEM 10-395
BRAKE COOLING CONTROL SYSTEM 10-397
COMPONENT PARTS OF BRAKE SYSTEM 10-399
AUTO-GREASING SYSTEM 10-427
LAYOUT DRAWING OF AUTO-GREASING SYSTEM 10-427
SPECIFICATIONS OF AUTO-GREASING SYSTEM 10-428
FUNCTION OF AUTO-GREASING SYSTEM 10-430
COMPONENT PARTS OF AUTO-GREASING SYSTEM 10-431
UNDERCARRIAGE AND FRAME 10-432
FRAME, AXLE MOUNT AND CENTER HINGE PIN 10-432
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-3
TIRE 10-434
WORK EQUIPMENT 10-436
STRUCTURE OF WORK EQUIPMENT 10-436
STRUCTURE OF BUCKET 10-437
CAB AND ITS ATTACHMENTS 10-438
ROPS CAB 10-438
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE: WA480-8E0 20-9
STANDARD VALUE TABLE FOR MACHINE 20-13
STANDARD VALUE TABLE FOR MACHINE：WA480-8E0 20-13
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-38
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
ABBREVIATION LIST 30-6
RELATED INFORMATION ON TESTING AND ADJUSTING 30-12
TOOLS FOR TESTING AND ADJUSTING 30-12
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-21
ENGINE AND COOLING SYSTEM 30-23
TEST ENGINE SPEED 30-23
TEST BOOST PRESSURE 30-28
TESTING EXHAUST GAS TEMPERATURE 30-31
TEST EXHAUST GAS COLOR 30-33
TEST AND ADJUST VALVE CLEARANCE 30-36
TEST COMPRESSION PRESSURE 30-39
TEST BLOWBY PRESSURE 30-43
TEST ENGINE OIL PRESSURE 30-46
TEST EGR VALVE AND VGT OIL PRESSURE 30-48
TEST FUEL PRESSURE 30-49
TEST FUEL RETURN RATE AND LEAKAGE 30-51
BLEEDING AIR FROM FUEL SYSTEM 30-55
TEST FUEL CIRCUIT FOR LEAKAGE 30-57
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-59
HANDLE NO-INJECTION CRANKING OPERATION 30-60
TEST KDPF, SCR AND MUFFLER STACK FOR LOOSENESS AND DAMAGE 30-61
TEST INSTALLED CONDITION OF CYLINDER HEADS AND MANIFOLDS 30-62
TEST ENGINE PIPING FOR DAMAGE AND LOOSENESS 30-63
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-64
TEST ALTERNATOR BELT 30-66
TEST AUTOMATIC TENSIONER 30-68
CLEAN FUEL DOSER 30-71
WRITE INJECTOR COMPENSATION VALUE TO ENGINE CONTROLLER 30-73
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-80
TEST SCR RELATED FUNCTIONS 30-81
CLEAN AdBlue/DEF TANK 30-113
CLEAN AdBlue/DEF PUMP 30-117
POWER TRAIN 30-123
TEST AND ADJUST POWER TRAIN OIL PRESSURE 30-123
ADJUST TRANSMISSION INPUT SPEED SENSOR 30-145
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR 30-147
FLUSH TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT 30-148
MOVE DISABLED MACHINE DUE TO TRANSMISSION VALVE FAILURE 30-151
TEST DRIVE SHAFT FOR LOOSENESS, BACKLASH, AND DAMAGE 30-155
STEERING SYSTEM 30-156
TEST STEERING WHEEL 30-156
TEST AND ADJUST STEERING CIRCUIT OIL PRESSURE 30-158
INDEX 00 INDEX AND FOREWORD
00-4 WA480-8E0
BLEED AIR FROM STEERING CYLINDER CIRCUIT 30-164
TEST AND ADJUST STEERING STOP VALVE 30-166
BRAKE SYSTEM 30-167
RELEASE REMAINING PRESSURE IN BRAKE ACCUMULATOR CIRCUIT 30-167
TEST WHEEL BRAKE OIL PRESSURE 30-168
TEST AND ADJUST ACCUMULATOR CHARGE PRESSURE 30-170
TEST AND CHARGE ACCUMULATOR NITROGEN GAS PRESSURE FOR BRAKE 30-172
BLEED AIR FROM BRAKE CIRCUIT 30-180
TEST BRAKING PERFORMANCE 30-184
TEST BRAKE PEDAL 30-185
TEST AND ADJUST BRAKE PEDAL AND LINKAGE 30-186
TEST LOWERING OF WHEEL BRAKE PRESSURE 30-187
TEST WEAR OF WHEEL BRAKE DISC 30-190
TEST PARKING BRAKE OIL PRESSURE 30-192
TEST PARKING BRAKE PERFORMANCE 30-194
RELEASE PARKING BRAKE MANUALLY 30-195
TEST WEAR AMOUNT OF PARKING BRAKE DISC 30-198
HYDRAULIC SYSTEM 30-200
RELEASE REMAINING PRESSURE FROM WORK EQUIPMENT CIRCUIT 30-200
TEST AND ADJUST WORK EQUIPMENT OIL PRESSURE 30-202
TEST AND ADJUST WORK EQUIPMENT EPC OIL PRESSURE 30-208
BLEED AIR FROM WORK EQUIPMENT CIRCUIT 30-213
TEST COOLING FAN SPEED 30-214
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-215
BLEED AIR FROM COOLING FAN CIRCUIT 30-218
TEST ECSS ACCUMULATOR NITROGEN GAS PRESSURE AND CHARGE ACCUMULATOR WITH
NITROGEN GAS 30-220
WORK EQUIPMENT 30-226
TEST AND ADJUST BUCKET POTENTIOMETER LEVER 30-226
TEST AND ADJUST BOOM POTENTIOMETER LEVER 30-228
CAB AND ITS ATTACHMENTS 30-229
TEST DIRECTIONAL LEVER 30-229
TEST WORK EQUIPMENT CONTROL LEVER 30-230
TEST AJSS LEVER (FOR AJSS SPEC) 30-233
TEST STEERING LOCK LEVER(FOR AJSS SPEC) 30-236
TEST AND ADJUST AJSS LEVER/FRAME ANGLE SENSOR (FOR AJSS SPEC) 30-237
TEST AND AJUST STEERING STOPPER BOLT (FOR AJSS SPEC) 30-239
ADJUST RATTLING OPERATOR’S SEAT 30-241
ELECTRICAL SYSTEM 30-242
SET AND ADJUST EACH EQUIPMENT 30-242
SET AND OPERATE MACHINE MONITOR 30-254
START UP KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-387
STOP USING OF KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-391
START UP KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 30-393
STOP USING OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-399
ADJUST REARVIEW CAMERA ANGLE 30-401
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-403
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH KOMTRAX TERMINAL) 30-404
HANDLE BATTERY DISCONNECT SWITCH (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-405
TEST DIODES 30-406
AUTO-GREASING DEVICE 30-407
BLEED THE AIR OF AUTO-GREASING SYSTEM 30-407
CORREPONDENCE IN CASE OF GREASE LEAKAGE FROM OVER PRESSURE PROTECTION
VALVE 30-410
CHANGING OF LUBRICATION TIME AND LUBRICATION INTERVAL TIMES 30-411
Pm CLINIC 30-414
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-5
Pm CLINIC SERVICE 30-414
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
ABBREVIATION LIST 40-16
RELATED INFORMATION ON TROUBLESHOOTING 40-22
GENERAL TROUBLESHOOTING POINTS 40-22
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-23
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-35
CHECKS BEFORE TROUBLESHOOTING 40-37
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-39
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-41
ELECTRICAL SYSTEM TROUBLESHOOTING – PREPARATION 40-62
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-75
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-77
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-82
CONNECTORS LIST AND LAYOUT(MACHINE WITH KOMTRAX TERMINAL) 40-84
CONNECTORS LIST AND LAYOUT(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-111
CONNECTOR CONTACT IDENTIFICATION 40-138
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-178
FUSE LOCATION TABLE(MACHINE WITH KOMTRAX TERMINAL) 40-184
FUSE LOCATION TABLE(MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-188
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-192
PREPARATION FOR TROUBLESHOOTING OF MACHINE MONITOR 40-196
PROCEDURES FOR CREATING HARNESS CHECKER ON MACHINE MONITOR LCD UNIT 40-198
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-204
FAILURE CODES TABLE 40-206
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-229
FAILURE CODE [1500L0] 40-229
FAILURE CODE [15SAL1] 40-230
FAILURE CODE [15SALH] 40-232
FAILURE CODE [15SBL1] 40-234
FAILURE CODE [15SBLH] 40-236
FAILURE CODE [15SEL1] 40-238
FAILURE CODE [15SELH] 40-240
FAILURE CODE [15SFL1] 40-242
FAILURE CODE [15SFLH] 40-244
FAILURE CODE [15SGL1] 40-246
FAILURE CODE [15SGLH] 40-248
FAILURE CODE [15SHL1] 40-250
FAILURE CODE [15SHLH] 40-252
FAILURE CODE [2F00MA] 40-255
FAILURE CODE [2F00MB] 40-259
FAILURE CODE [2G42ZG] 40-262
FAILURE CODE [2G43ZG] 40-264
FAILURE CODE [879AKA] 40-266
FAILURE CODE [879AKB] 40-268
FAILURE CODE [879BKA] 40-270
FAILURE CODE [879BKB] 40-272
FAILURE CODE [879CKA] 40-274
FAILURE CODE [879CKB] 40-276
FAILURE CODE [879DKZ] 40-278
FAILURE CODE [879EMC] 40-280
FAILURE CODE [879FMC] 40-283
FAILURE CODE [989A00] 40-286
FAILURE CODE [989L00] 40-287
FAILURE CODE [989M00] 40-288
FAILURE CODE [989N00] 40-289
INDEX 00 INDEX AND FOREWORD
00-6 WA480-8E0
FAILURE CODE [A1U0N3] 40-290
FAILURE CODE [A1U0N4] 40-292
FAILURE CODE [AA10NX] 40-294
FAILURE CODE [AB00KE] 40-296
FAILURE CODE [AB00KY] 40-298
FAILURE CODE [AQ10N3] 40-300
FAILURE CODE [AS00N3] 40-302
FAILURE CODE [AS00R2] 40-304
FAILURE CODE [AS00R3] 40-305
FAILURE CODE [AS00R4] 40-306
FAILURE CODE [AS00R5] 40-307
FAILURE CODE [AS00R6] 40-308
FAILURE CODE [AS00ZK] 40-309
FAILURE CODE [AS10KM] 40-310
FAILURE CODE [AS10NR] 40-311
FAILURE CODE [AS10NT] 40-312
FAILURE CODE [B@BAZG] 40-313
FAILURE CODE [B@BAZK] 40-314
FAILURE CODE [B@BCNS] 40-316
FAILURE CODE [B@BCQA] 40-317
FAILURE CODE [B@BCZK] 40-319
FAILURE CODE [B@C7NS] 40-321
FAILURE CODE [B@CENS] 40-323
FAILURE CODE [B@HANS] 40-324
FAILURE CODE [CA115] 40-325
FAILURE CODE [CA122] 40-326
FAILURE CODE [CA123] 40-328
FAILURE CODE [CA131] 40-330
FAILURE CODE [CA132] 40-332
FAILURE CODE [CA135] 40-335
FAILURE CODE [CA141] 40-337
FAILURE CODE [CA144] 40-339
FAILURE CODE [CA145] 40-341
FAILURE CODE [CA153] 40-343
FAILURE CODE [CA154] 40-346
FAILURE CODE [CA187] 40-349
FAILURE CODE [CA221] 40-351
FAILURE CODE [CA222] 40-353
FAILURE CODE [CA227] 40-355
FAILURE CODE [CA234] 40-356
FAILURE CODE [CA238] 40-357
FAILURE CODE [CA239] 40-359
FAILURE CODE [CA249] 40-361
FAILURE CODE [CA256] 40-363
FAILURE CODE [CA271] 40-365
FAILURE CODE [CA272] 40-367
FAILURE CODE [CA273] 40-368
FAILURE CODE [CA274] 40-370
FAILURE CODE [CA322] 40-371
FAILURE CODE [CA323] 40-373
FAILURE CODE [CA324] 40-375
FAILURE CODE [CA325] 40-377
FAILURE CODE [CA331] 40-379
FAILURE CODE [CA332] 40-381
FAILURE CODE [CA343] 40-383
FAILURE CODE [CA351] 40-384
FAILURE CODE [CA352] 40-385
FAILURE CODE [CA356] 40-388
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-7
FAILURE CODE [CA357] 40-390
FAILURE CODE [CA386] 40-392
FAILURE CODE [CA431] 40-393
FAILURE CODE [CA432] 40-396
FAILURE CODE [CA441] 40-400
FAILURE CODE [CA442] 40-402
FAILURE CODE [CA449] 40-403
FAILURE CODE [CA451] 40-404
FAILURE CODE [CA452] 40-406
FAILURE CODE [CA515] 40-408
FAILURE CODE [CA516] 40-410
FAILURE CODE [CA553] 40-412
FAILURE CODE [CA555] 40-413
FAILURE CODE [CA556] 40-414
FAILURE CODE [CA559] 40-415
FAILURE CODE [CA595] 40-420
FAILURE CODE [CA687] 40-421
FAILURE CODE [CA689] 40-423
FAILURE CODE [CA691] 40-425
FAILURE CODE [CA692] 40-427
FAILURE CODE [CA697] 40-429
FAILURE CODE [CA698] 40-430
FAILURE CODE [CA731] 40-431
FAILURE CODE [CA778] 40-432
FAILURE CODE [CA1117] 40-435
FAILURE CODE [CA1664] 40-436
FAILURE CODE [CA1669] 40-439
FAILURE CODE [CA1673] 40-440
FAILURE CODE [CA1677] 40-441
FAILURE CODE [CA1678] 40-442
FAILURE CODE [CA1682] 40-443
FAILURE CODE [CA1683] 40-448
FAILURE CODE [CA1684] 40-450
FAILURE CODE [CA1686] 40-452
FAILURE CODE [CA1691] 40-453
FAILURE CODE [CA1694] 40-456
FAILURE CODE [CA1695] 40-458
FAILURE CODE [CA1696] 40-459
FAILURE CODE [CA1712] 40-461
FAILURE CODE [CA1713] 40-464
FAILURE CODE [CA1714] 40-466
FAILURE CODE [CA1715] 40-467
FAILURE CODE [CA1776] 40-468
FAILURE CODE [CA1777] 40-471
FAILURE CODE [CA1843] 40-474
FAILURE CODE [CA1844] 40-476
FAILURE CODE [CA1879] 40-479
FAILURE CODE [CA1881] 40-482
FAILURE CODE [CA1883] 40-484
FAILURE CODE [CA1885] 40-488
FAILURE CODE [CA1887] 40-490
FAILURE CODE [CA1921] 40-492
FAILURE CODE [CA1922] 40-495
FAILURE CODE [CA1923] 40-500
FAILURE CODE [CA1924] 40-502
FAILURE CODE [CA1925] 40-504
FAILURE CODE [CA1927] 40-506
FAILURE CODE [CA1928] 40-508
INDEX 00 INDEX AND FOREWORD
00-8 WA480-8E0
FAILURE CODE [CA1942] 40-510
FAILURE CODE [CA1963] 40-511
FAILURE CODE [CA1977] 40-515
FAILURE CODE [CA1993] 40-518
FAILURE CODE [CA2185] 40-521
FAILURE CODE [CA2186] 40-523
FAILURE CODE [CA2249] 40-525
FAILURE CODE [CA2265] 40-526
FAILURE CODE [CA2266] 40-528
FAILURE CODE [CA2271] 40-531
FAILURE CODE [CA2272] 40-533
FAILURE CODE [CA2349] 40-535
FAILURE CODE [CA2353] 40-537
FAILURE CODE [CA2357] 40-539
FAILURE CODE [CA2381] 40-540
FAILURE CODE [CA2382] 40-542
FAILURE CODE [CA2383] 40-544
FAILURE CODE [CA2386] 40-546
FAILURE CODE [CA2387] 40-548
FAILURE CODE [CA2555] 40-549
FAILURE CODE [CA2556] 40-551
FAILURE CODE [CA2637] 40-553
FAILURE CODE [CA2639] 40-555
FAILURE CODE [CA2732] 40-558
FAILURE CODE [CA2733] 40-560
FAILURE CODE [CA2741] 40-562
FAILURE CODE [CA2765] 40-563
FAILURE CODE [CA2771] 40-564
FAILURE CODE [CA2777] 40-570
FAILURE CODE [CA2878] 40-573
FAILURE CODE [CA2881] 40-576
FAILURE CODE [CA2976] 40-579
FAILURE CODE [CA3133] 40-581
FAILURE CODE [CA3134] 40-583
FAILURE CODE [CA3135] 40-585
FAILURE CODE [CA3142] 40-589
FAILURE CODE [CA3143] 40-590
FAILURE CODE [CA3144] 40-591
FAILURE CODE [CA3146] 40-594
FAILURE CODE [CA3147] 40-595
FAILURE CODE [CA3148] 40-596
FAILURE CODE [CA3151] 40-598
FAILURE CODE [CA3165] 40-604
FAILURE CODE [CA3167] 40-606
FAILURE CODE [CA3229] 40-609
FAILURE CODE [CA3231] 40-611
FAILURE CODE [CA3232] 40-613
FAILURE CODE [CA3235] 40-617
FAILURE CODE [CA3239] 40-619
FAILURE CODE [CA3241] 40-622
FAILURE CODE [CA3242] 40-625
FAILURE CODE [CA3251] 40-628
FAILURE CODE [CA3253] 40-630
FAILURE CODE [CA3254] 40-633
FAILURE CODE [CA3255] 40-636
FAILURE CODE [CA3256] 40-640
FAILURE CODE [CA3311] 40-642
FAILURE CODE [CA3312] 40-644
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-9
FAILURE CODE [CA3313] 40-647
FAILURE CODE [CA3314] 40-648
FAILURE CODE [CA3315] 40-649
FAILURE CODE [CA3316] 40-652
FAILURE CODE [CA3317] 40-653
FAILURE CODE [CA3318] 40-654
FAILURE CODE [CA3319] 40-657
FAILURE CODE [CA3321] 40-658
FAILURE CODE [CA3322] 40-660
FAILURE CODE [CA3419] 40-663
FAILURE CODE [CA3421] 40-665
FAILURE CODE [CA3497] 40-667
FAILURE CODE [CA3498] 40-668
FAILURE CODE [CA3543] 40-669
FAILURE CODE [CA3545] 40-676
FAILURE CODE [CA3547] 40-678
FAILURE CODE [CA3558] 40-679
FAILURE CODE [CA3559] 40-681
FAILURE CODE [CA3562] 40-683
FAILURE CODE [CA3563] 40-685
FAILURE CODE [CA3567] 40-688
FAILURE CODE [CA3568] 40-691
FAILURE CODE [CA3571] 40-697
FAILURE CODE [CA3572] 40-699
FAILURE CODE [CA3574] 40-701
FAILURE CODE [CA3575] 40-704
FAILURE CODE [CA3577] 40-706
FAILURE CODE [CA3578] 40-708
FAILURE CODE [CA3582] 40-710
FAILURE CODE [CA3583] 40-718
FAILURE CODE [CA3596] 40-720
FAILURE CODE [CA3649] 40-723
FAILURE CODE [CA3681] 40-725
FAILURE CODE [CA3682] 40-730
FAILURE CODE [CA3713] 40-736
FAILURE CODE [CA3717] 40-739
FAILURE CODE [CA3718] 40-740
FAILURE CODE [CA3725] 40-741
FAILURE CODE [CA3748] 40-744
FAILURE CODE [CA3751] 40-747
FAILURE CODE [CA3755] 40-749
FAILURE CODE [CA3866] 40-751
FAILURE CODE [CA3867] 40-755
FAILURE CODE [CA3868] 40-758
FAILURE CODE [CA3899] 40-762
FAILURE CODE [CA3911] 40-764
FAILURE CODE [CA3912] 40-768
FAILURE CODE [CA3932] 40-770
FAILURE CODE [CA3933] 40-772
FAILURE CODE [CA3934] 40-774
FAILURE CODE [CA3935] 40-777
FAILURE CODE [CA3936] 40-779
FAILURE CODE [CA4151] 40-781
FAILURE CODE [CA4152] 40-785
FAILURE CODE [CA4155] 40-789
FAILURE CODE [CA4156] 40-791
FAILURE CODE [CA4157] 40-794
FAILURE CODE [CA4158] 40-796
INDEX 00 INDEX AND FOREWORD
00-10 WA480-8E0
FAILURE CODE [CA4159] 40-797
FAILURE CODE [CA4161] 40-798
FAILURE CODE [CA4162] 40-801
FAILURE CODE [CA4163] 40-804
FAILURE CODE [CA4164] 40-806
FAILURE CODE [CA4165] 40-808
FAILURE CODE [CA4166] 40-810
FAILURE CODE [CA4168] 40-812
FAILURE CODE [CA4169] 40-815
FAILURE CODE [CA4171] 40-817
FAILURE CODE [CA4249] 40-820
FAILURE CODE [CA4251] 40-822
FAILURE CODE [CA4259] 40-824
FAILURE CODE [CA4261] 40-827
FAILURE CODE [CA4277] 40-830
FAILURE CODE [CA4281] 40-834
FAILURE CODE [CA4459] 40-837
FAILURE CODE [CA4461] 40-840
FAILURE CODE [CA4658] 40-843
FAILURE CODE [CA4731] 40-847
FAILURE CODE [CA4732] 40-848
FAILURE CODE [CA4739] 40-849
FAILURE CODE [CA4768] 40-850
FAILURE CODE [CA4769] 40-852
FAILURE CODE [CA4842] 40-855
FAILURE CODE [CA4952] (MACHINE WITH KOMTRAX TERMINAL) 40-859
FAILURE CODE [CA4952] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-861
FAILURE CODE [CA5115] 40-863
FAILURE CODE [CA5179] 40-866
FAILURE CODE [CA5181] 40-868
FAILURE CODE [CA5383] 40-870
FAILURE CODE [D150KA] 40-872
FAILURE CODE [D150KB] 40-874
FAILURE CODE [D150KY] 40-876
FAILURE CODE [D160KA] 40-878
FAILURE CODE [D160KB] 40-880
FAILURE CODE [D160KY] 40-882
FAILURE CODE [D191KA] 40-884
FAILURE CODE [D191KB] 40-887
FAILURE CODE [D191KY] 40-890
FAILURE CODE [D192KA] 40-892
FAILURE CODE [D192KB] 40-894
FAILURE CODE [D192KY] 40-896
FAILURE CODE [D19JKZ] 40-897
FAILURE CODE [D1E6KA] 40-899
FAILURE CODE [D1E6KB] 40-901
FAILURE CODE [D1E6KY] 40-903
FAILURE CODE [D5ZHKA] 40-905
FAILURE CODE [D5ZHKB] 40-907
FAILURE CODE [D5ZHKZ] 40-909
FAILURE CODE [D5ZHL6] 40-912
FAILURE CODE [D811MC] (MACHINE WITH KOMTRAX TERMINAL) 40-914
FAILURE CODE [D811MC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-915
FAILURE CODE [D862KA] (MACHINE WITH KOMTRAX TERMINAL) 40-916
FAILURE CODE [D862KA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-917
FAILURE CODE [D8ALKA] (MACHINE WITH KOMTRAX TERMINAL) 40-918
FAILURE CODE [D8ALKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-920
FAILURE CODE [D8ALKB] (MACHINE WITH KOMTRAX TERMINAL) 40-922
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-11
FAILURE CODE [D8ALKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-924
FAILURE CODE [D8AQK4] (MACHINE WITH KOMTRAX TERMINAL) 40-926
FAILURE CODE [D8AQK4] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-927
FAILURE CODE [D8AQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-928
FAILURE CODE [D8AQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-930
FAILURE CODE [D8G1KT] 40-932
FAILURE CODE [D8G6KT] 40-933
FAILURE CODE [DAF0KT] 40-934
FAILURE CODE [DAF0MB] 40-935
FAILURE CODE [DAF0MC] 40-936
FAILURE CODE [DAF3KK] 40-937
FAILURE CODE [DAF8KB] 40-939
FAILURE CODE [DAFDKB] 40-941
FAILURE CODE [DAFGMC] (MACHINE WITH KOMTRAX TERMINAL) 40-943
FAILURE CODE [DAFGMC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-944
FAILURE CODE [DAFLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-945
FAILURE CODE [DAFLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-947
FAILURE CODE [DAFLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-949
FAILURE CODE [DAFLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-951
FAILURE CODE [DAFQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-953
FAILURE CODE [DAFQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-954
FAILURE CODE [DAQ0KK] 40-955
FAILURE CODE [DAQ0KT] 40-958
FAILURE CODE [DAQ0MC] 40-959
FAILURE CODE [DAQ1KA] 40-960
FAILURE CODE [DAQ2KK] 40-962
FAILURE CODE [DAQ4KB] 40-965
FAILURE CODE [DAQ9KQ] 40-967
FAILURE CODE [DAQLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-968
FAILURE CODE [DAQLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-970
FAILURE CODE [DAQLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-972
FAILURE CODE [DAQLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-974
FAILURE CODE [DAQQKR] 40-976
FAILURE CODE [DAQRKR] 40-977
FAILURE CODE [DAQRMA] 40-978
FAILURE CODE [DAZ9KQ] 40-979
FAILURE CODE [DAZQKR] 40-980
FAILURE CODE [DB2QKR](MACHINE WITH KOMTRAX TERMINAL) 40-981
FAILURE CODE [DB2QKR](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-986
FAILURE CODE [DB2RKR] 40-991
FAILURE CODE [DB90KK](MACHINE WITH KOMTRAX TERMINAL) 40-997
FAILURE CODE [DB90KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1000
FAILURE CODE [DB90KT] 40-1003
FAILURE CODE [DB90MC] 40-1004
FAILURE CODE [DB91KA] 40-1005
FAILURE CODE [DB92KK](MACHINE WITH KOMTRAX TERMINAL) 40-1007
FAILURE CODE [DB92KK](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1010
FAILURE CODE [DB95KX] 40-1013
FAILURE CODE [DB96KX] 40-1016
FAILURE CODE [DB99KQ] 40-1018
FAILURE CODE [DB9LKA](MACHINE WITH KOMTRAX TERMINAL) 40-1019
FAILURE CODE [DB9LKA](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1021
FAILURE CODE [DB9LKB](MACHINE WITH KOMTRAX TERMINAL) 40-1023
FAILURE CODE [DB9LKB](MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1025
FAILURE CODE [DB9QKR] 40-1027
FAILURE CODE [DB9RKR] 40-1028
FAILURE CODE [DB9RMA] 40-1029
FAILURE CODE [DBE5KX] 40-1030
INDEX 00 INDEX AND FOREWORD
00-12 WA480-8E0
FAILURE CODE [DBE6KX] 40-1032
FAILURE CODE [DD1ALD] 40-1034
FAILURE CODE [DDAAL6] 40-1036
FAILURE CODE [DDB6L4] 40-1038
FAILURE CODE [DDD1LD] 40-1041
FAILURE CODE [DDK3KA] 40-1043
FAILURE CODE [DDK3KB] 40-1046
FAILURE CODE [DDK4KA] 40-1049
FAILURE CODE [DDK4KB] 40-1052
FAILURE CODE [DDK5L4] 40-1054
FAILURE CODE [DDK6KA] 40-1056
FAILURE CODE [DDK6KB] 40-1059
FAILURE CODE [DDKLKA] 40-1062
FAILURE CODE [DDKLKB] 40-1065
FAILURE CODE [DDNRKY] 40-1067
FAILURE CODE [DDP5KA] 40-1069
FAILURE CODE [DDT0L4] 40-1071
FAILURE CODE [DDT4LD] 40-1073
FAILURE CODE [DDT9LD] 40-1075
FAILURE CODE [DDTALD] 40-1077
FAILURE CODE [DDW9LD] 40-1079
FAILURE CODE [DDWLLD] 40-1081
FAILURE CODE [DF10KA] 40-1083
FAILURE CODE [DF10KB] 40-1086
FAILURE CODE [DGF1KA] 40-1089
FAILURE CODE [DGF1KB] 40-1091
FAILURE CODE [DGH2KX] 40-1093
FAILURE CODE [DGR2KB] 40-1095
FAILURE CODE [DGR2KZ] 40-1097
FAILURE CODE [DGT1KA] 40-1099
FAILURE CODE [DGT1KB] 40-1101
FAILURE CODE [DH21KA] 40-1103
FAILURE CODE [DH21KB] 40-1106
FAILURE CODE [DHA4KA] 40-1108
FAILURE CODE [DHAAMA] 40-1110
FAILURE CODE [DHACMA] 40-1112
FAILURE CODE [DHPCKX] 40-1114
FAILURE CODE [DHPDKX] 40-1117
FAILURE CODE [DHT1KX] 40-1120
FAILURE CODE [DHT5KX] 40-1123
FAILURE CODE [DHT7KX] 40-1126
FAILURE CODE [DHT8KA] 40-1129
FAILURE CODE [DHT8KB] 40-1132
FAILURE CODE [DHT8ZG] 40-1134
FAILURE CODE [DHUDKA] 40-1135
FAILURE CODE [DHUDKB] 40-1138
FAILURE CODE [DJF1KA] 40-1140
FAILURE CODE [DK30KA] 40-1142
FAILURE CODE [DK30KY] 40-1144
FAILURE CODE [DK55KA] 40-1146
FAILURE CODE [DK55KY] 40-1149
FAILURE CODE [DK55L5] 40-1151
FAILURE CODE [DK59KA] 40-1152
FAILURE CODE [DK59KY] 40-1156
FAILURE CODE [DK59L8] 40-1160
FAILURE CODE [DK5AKA] 40-1165
FAILURE CODE [DK5AKY] 40-1169
FAILURE CODE [DK5BKA] 40-1173
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-13
FAILURE CODE [DK5BKY] 40-1177
FAILURE CODE [DK5BL8] 40-1181
FAILURE CODE [DK5CKA] 40-1186
FAILURE CODE [DK5CKY] 40-1190
FAILURE CODE [DK5DKA] 40-1194
FAILURE CODE [DK5DKY] 40-1197
FAILURE CODE [DK5DL8] 40-1200
FAILURE CODE [DK5EKA] 40-1205
FAILURE CODE [DK5EKY] 40-1208
FAILURE CODE [DKA0KA] 40-1211
FAILURE CODE [DKA0KY] 40-1214
FAILURE CODE [DKA0L0] 40-1217
FAILURE CODE [DKA1KA] 40-1220
FAILURE CODE [DKA1KY] 40-1223
FAILURE CODE [DKD0KA] 40-1226
FAILURE CODE [DKD0KY] 40-1228
FAILURE CODE [DKD0L8] 40-1230
FAILURE CODE [DLF1KA] 40-1231
FAILURE CODE [DLF1LC] 40-1233
FAILURE CODE [DLM3KA] 40-1235
FAILURE CODE [DLM3LC] 40-1237
FAILURE CODE [DLT3KA] 40-1239
FAILURE CODE [DLT3LC] 40-1241
FAILURE CODE [DPQ1KR] 40-1243
FAILURE CODE [DPQ2KR] 40-1246
FAILURE CODE [DPQ3KR] 40-1249
FAILURE CODE [DSJ0KR] 40-1252
FAILURE CODE [DT20KB] 40-1255
FAILURE CODE [DT22KB] 40-1257
FAILURE CODE [DT23KB] 40-1259
FAILURE CODE [DV00KB] 40-1261
FAILURE CODE [DW4PKA] 40-1263
FAILURE CODE [DW4PKB] 40-1265
FAILURE CODE [DW4PKY] 40-1267
FAILURE CODE [DW4QKA] 40-1269
FAILURE CODE [DW4QKB] 40-1271
FAILURE CODE [DW4QKY] 40-1273
FAILURE CODE [DW4RKA] 40-1275
FAILURE CODE [DW4RKB] 40-1277
FAILURE CODE [DW4RKY] 40-1279
FAILURE CODE [DW4SKA] 40-1281
FAILURE CODE [DW4SKB] 40-1283
FAILURE CODE [DW4SKY] 40-1285
FAILURE CODE [DW7BKA] 40-1287
FAILURE CODE [DW7BKB] 40-1289
FAILURE CODE [DW7BKY] 40-1291
FAILURE CODE [DWM1KA] 40-1293
FAILURE CODE [DWM1KB] 40-1295
FAILURE CODE [DWM1KY] 40-1297
FAILURE CODE [DWN6KA] 40-1299
FAILURE CODE [DWN6KB] 40-1301
FAILURE CODE [DWN6KY] 40-1303
FAILURE CODE [DWN8KA] 40-1305
FAILURE CODE [DWN8KB] 40-1307
FAILURE CODE [DWN8KY] 40-1309
FAILURE CODE [DX16KA] 40-1311
FAILURE CODE [DX16KB] 40-1313
FAILURE CODE [DX16KY] 40-1315
INDEX 00 INDEX AND FOREWORD
00-14 WA480-8E0
FAILURE CODE [DXA1KA] 40-1317
FAILURE CODE [DXA1KB] 40-1319
FAILURE CODE [DXA1KY] 40-1321
FAILURE CODE [DXANKA] 40-1323
FAILURE CODE [DXANKB] 40-1325
FAILURE CODE [DXANKY] 40-1327
FAILURE CODE [DXF0KA] 40-1329
FAILURE CODE [DXF0KB] 40-1331
FAILURE CODE [DXF0KY] 40-1333
FAILURE CODE [DXH1KA] 40-1335
FAILURE CODE [DXH1KB] 40-1337
FAILURE CODE [DXH1KY] 40-1339
FAILURE CODE [DXH4KA] 40-1341
FAILURE CODE [DXH4KB] 40-1343
FAILURE CODE [DXH4KY] 40-1345
FAILURE CODE [DXH5KA] 40-1347
FAILURE CODE [DXH5KB] 40-1349
FAILURE CODE [DXH5KY] 40-1351
FAILURE CODE [DXH6KA] 40-1353
FAILURE CODE [DXH6KB] 40-1355
FAILURE CODE [DXH6KY] 40-1357
FAILURE CODE [DXH7KA] 40-1359
FAILURE CODE [DXH7KB] 40-1361
FAILURE CODE [DXH7KY] 40-1363
FAILURE CODE [DXH8KA] 40-1365
FAILURE CODE [DXH8KB] 40-1367
FAILURE CODE [DXH8KY] 40-1369
FAILURE CODE [DXHHKA] 40-1371
FAILURE CODE [DXHHKB] 40-1373
FAILURE CODE [DXHHKY] 40-1375
FAILURE CODE [DXHJKA] 40-1377
FAILURE CODE [DXHJKB] 40-1379
FAILURE CODE [DXHJKY] 40-1381
FAILURE CODE [DXHKKA] 40-1383
FAILURE CODE [DXHKKB] 40-1385
FAILURE CODE [DXHKKY] 40-1387
FAILURE CODE [DY30MA] 40-1389
FAILURE CODE [DY30MC] 40-1393
FAILURE CODE [DY30ME] 40-1398
FAILURE CODE [F313KA] 40-1400
FAILURE CODE [F313KB] 40-1402
FAILURE CODE [F318KB] 40-1403
FAILURE CODE [F318KY] 40-1405
FAILURE CODE [LA00L3] 40-1406
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1407
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1407
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1416
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1419
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1422
E-5 ALL OF LCD UNIT, LED UNIT, AND METER UNIT ON MACHINE MONITOR DISPLAY NOTHING
40-1424
E-6 LCD UNIT ON MACHINE MONITOR DISPLAYS NOTHING 40-1427
E-7 BACKLIGHT OF LCD UNIT ON MACHINE MONITOR IS ABNORMAL, (BACKLIGHT GOES OUT
OR FLICKERS) 40-1430
E-8 LCD ON MACHINE MONITOR DOES NOT DISPLAY PROPERLY 40-1433
E-9 METER UNIT DISPLAY ON MACHINE MONITOR IS ABNORMAL 40-1436
E-10 NIGHT LIGHTING LAMP OF METER UNIT ON MACHINE MONITOR IS ABNORMAL 40-1439
E-11 LED UNIT LAMP ON MACHINE MONITOR IS ABNORMAL 40-1443
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-15
E-12 NIGHT LIGHTING LAMP OF SWITCH PANEL ON MACHINE MONITOR IS ABNORMAL OR
SWITCH DOES NOT OPERATE PROPERLY 40-1445
E-13 2 SWITCHES OPERATION OF SWITCH PANEL ON MACHINE MONITOR DOES NOT FUNCTION
40-1448
E-14 SWITCH PANEL BUZZER OF MACHINE MONITOR IS ABNORMAL 40-1451
E-15 SOME ITEMS OF GAUGES AND CAUTION LAMPS ON MACHINE MONITOR ARE NOT DISPLAYED
PROPERLY 40-1454
E-16 AdBlue/DEF LEVEL IS NOT DISPLAYED PROPERLY 40-1455
E-17 REARVIEW MONITOR DOES NOT LIGHT UP OR BACKLIGHT FLICKERS 40-1458
E-18 REARVIEW MONITOR IMAGES ARE NOT DISPLAYED CLEARLY 40-1461
E-19 REARVIEW MONITOR BRIGHTNESS CANNOT BE ADJUSTED 40-1464
E-20 NIGHT LIGHTING LAMP OF REARVIEW MONITOR IS ABNORMAL 40-1468
E-21 AIR CLEANER CLOGGING INDICATOR LAMP DOES NOT LIGHT UP 40-1470
E-22 RADIATOR COOLANT LEVEL CAUTION LAMP DOES NOT LIGHT UP 40-1472
E-23 PARKING BRAKE INDICATOR LAMP DOES NOT LIGHT WHEN THE PARKING BRAKE IS SET
TO ON (PARKING) POSITION 40-1474
E-24 WHEN FRONT BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE
CAUTION LAMP DOES NOT LIGHT UP 40-1478
E-25 WHEN REAR BRAKE ACCUMULATOR OIL PRESSURE DROPS, THE BRAKE OIL PRESSURE
CAUTION LAMP DOES NOT LIGHT UP 40-1479
E-26 FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL 40-1480
E-27 TORQUE CONVERTER OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR TORQUE
CONVERTER OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT UP 40-1482
E-28 INDICATION OF HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT INCREASE, OR HYDRAULIC
OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT 40-1483
E-29 SEAT BELT CAUTION LAMP INDICATION IS ABNORMAL 40-1485
E-30 ALARM BUZZER DOES NOT SOUND 40-1486
E-31 ALARM BUZZER DOES NOT STOP SOUNDING 40-1488
E-32 KICKDOWN DOES NOT WORK WHEN KICKDOWN SWITCH IS TURNED ON 40-1489
E-33 HOLD SWITCH DOES NOT WORK WHEN IT IS PRESSED 40-1491
E-34 BRAKE DOES NOT WORK WHEN PARKING BRAKE IS APPLIED OR BRAKE DRAGS WHILE
TRAVELING WHEN PARKING BRAKE IS RELEASED 40-1493
E-35 TRANSMISSION CUT-OFF MODE IS NOT SELECTED OR NOT RELEASED 40-1497
E-36 TRANSMISSION CUT-OFF SETTING CANNOT BE RELEASED 40-1499
E-37 DIRECTIONAL SELECTOR (FNR) SWITCH MODE IS NOT SELECTED OR NOT RELEASED
40-1501
E-38 ENGINE MODE SELECTOR FUNCTION DOES NOT OPERATE NORMALLY WHEN ENGINE
POWER MODE SELECTOR SWITCH IS OPERATED 40-1503
E-39 FLOW OF LOADER PUMP DOES NOT INCREASE FROM THE MINIMUM RATE 40-1505
E-40 ECSS FUNCTION CANNOT BE SELECTED OR CANNOT BE RELEASED 40-1506
E-41 ECSS FUNCTION CANNOT BE SELECTED OR CANNOT BE RELEASED (FOR AJSS SPEC)
40-1508
E-42 HORN DOES NOT SOUND 40-1510
E-43 HORN DOES NOT SOUND (FOR AJSS SPEC) 40-1513
E-44 HORN DOES NOT STOP SOUNDING 40-1516
E-45 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS 40-1519
E-46 NONE OF HEADLAMP, CLEARANCE LAMP, AND TAIL LAMP LIGHTS (FOR AJSS SPEC)
40-1521
E-47 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT 40-1523
E-48 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT (FOR AJSS SPEC)
40-1527
E-49 CLEARANCE LAMP AND TAIL LAMP DO NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)
40-1531
E-50 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT 40-1535
E-51 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT (FOR AJSS
SPEC) 40-1539
E-52 BOTH HIGH AND LOW BEAMS OF HEADLAMP DO NOT LIGHT UP OR GO OUT (FOR EUROPEAN
UNION) 40-1543
INDEX 00 INDEX AND FOREWORD
00-16 WA480-8E0
E-53 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 40-1547
E-54 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 40-1549
E-55 LOW BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)
40-1551
E-56 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT 40-1553
E-57 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 40-1555
E-58 HIGH BEAM OF HEADLAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)
40-1557
E-59 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT 40-1559
E-60 FRONT WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)
40-1564
E-61 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT 40-1569
E-62 REAR WORKING LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION)40-1573
E-63 ALL OF TURN SIGNAL LAMPS AND HAZARD LAMPS DO NOT LIGHT UP OR GO OUT40-1578
E-64 ALL OF TURN SIGNAL LAMPS AND HAZARD LAMPS DO NOT LIGHT UP OR GO OUT (FOR
AJSS SPEC) 40-1581
E-65 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT 40-1584
E-66 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT (FOR AJSS SPEC) 40-1587
E-67 TURN SIGNAL LAMPS DO NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 40-1591
E-68 HAZARD LAMP DOES NOT LIGHT UP OR GO OUT 40-1594
E-69 HAZARD LAMP DOES NOT LIGHT UP OR GO OUT (FOR EUROPEAN UNION) 40-1599
E-70 BRAKE LAMP DOES NOT LIGHT OR STAYS LIGHTED 40-1603
E-71 BACKUP LAMP DOES NOT LIGHT UP OR DOES NOT GO OUT 40-1607
E-72 BACKUP BUZZER DOES NOT SOUND OR CONTINUES TO SOUND 40-1610
E-73 FRONT WIPER DOES NOT OPERATE 40-1612
E-74 FRONT WIPER DOES NOT OPERATE (FOR AJSS SPEC) 40-1616
E-75 REAR WIPER DOES NOT OPERATE 40-1620
E-76 REAR WIPER DOES NOT OPERATE (FOR AJSS SPEC) 40-1623
E-77 FUEL FEED PUMP DOES NOT OPERATE OR STOP AUTOMATICALLY 40-1626
E-78 FAN DOES NOT ROTATE IN REVERSE 40-1629
E-79 FAN REMAINS ROTATED IN REVERSE 40-1630
E-80 WINDOW WASHER DOES NOT OPERATE 40-1631
E-81 WINDOW WASHER DOES NOT OPERATE (FOR AJSS SPEC) 40-1634
E-82 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-1637
E-83 [FCS] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 40-1638
E-84 [FLL] IS DISPLAYED ON THE SCREEN OF AUTO-GREASING PUMP 40-1640
E-85 AUTO-GREASING SYSTEM DOES NOT OPERATE OR STOP 40-1641
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1643
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1643
FAILURE MODE AND CAUSE TABLE 40-1644
H-1 MACHINE DOES NOT START 40-1664
H-2 LOCKUP IS NOT RELEASED 40-1668
H-3 TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE 40-1669
H-4 TRAVEL SPEED IS SLOW, BUCKET THRUST FORCE IS WEAK, GRADABILITY IS LOW, OR
GEAR SPEED DOES NOT SHIFT 40-1670
H-5 LARGE SHOCK IS MADE WHEN MACHINE MOVES OFF OR GEAR IS SHIFTED 40-1674
H-6 LARGE TIME LAG IS OBSERVED WHEN MACHINE STARTS AND GEAR IS SHIFTED 40-1677
H-7 OIL TEMPERATURE OF TORQUE CONVERTER IS HIGH 40-1680
H-8 MACHINE DOES NOT TURN (FOR STEERING WHEEL SPEC) 40-1683
H-9 MACHINE DOES NOT TURN (AJSS SPECIFICATION) 40-1685
H-10 TURNING RESPONSE IS POOR (FOR STEERING WHEEL SPEC) 40-1687
H-11 TURNING RESPONSE IS POOR (AJSS SPECIFICATION) 40-1689
H-12 STEERING WHEEL IS HEAVY TO OPERATE 40-1691
H-13 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (FOR STEERING
WHEEL SPEC) 40-1692
H-14 MACHINE SWAYS OR LARGE SHOCKS ARE MADE WHILE MACHINE TURNS (AJSS SPECIFICATION)
40-1694
H-15 TURNING RADIUS DIFFERS BETWEEN RIGHT AND LEFT TURNS 40-1696
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-17
H-16 WHEEL BRAKES DO NOT WORK OR ARE WEAK 40-1697
H-17 WHEEL BRAKES ARE NOT RELEASED OR DRAG 40-1699
H-18 PARKING BRAKE DOES NOT WORK OR IT IS WEAK 40-1700
H-19 PARKING BRAKE IS NOT RELEASED OR DRAGS 40-1701
H-20 BOOM DOES NOT RISE 40-1703
H-21 BOOM MOVES SLOW OR BOOM LACKS LIFTING FORCE 40-1705
H-22 RISING BOOM SLOWS DOWN AT CERTAIN HEIGHT 40-1707
H-23 LIFT CYLINDERS DO NOT SERVE TO HOLD BUCKET ON GROUND 40-1708
H-24 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1710
H-25 BOOM MOVES UP AND DOWN DURING OPERATION 40-1711
H-26 BUCKET DOES NOT TILT BACK 40-1712
H-27 BUCKET MOVES SLOW OR LACKS TILT-BACK FORCE 40-1714
H-28 BUCKET DECELERATES DURING TILT-BACK OPERATION 40-1716
H-29 BUCKET CYLINDER DOES NOT HOLD BUCKET ON GROUND 40-1717
H-30 HYDRAULIC DRIFT OF BUCKET IS LARGE 40-1719
H-31 BUCKET TILTS BACK AND FORTH DURING CARRYING LOAD (WORK EQUIPMENT VALVE
IN HOLD) 40-1720
H-32 BOOM AND BUCKET CONTROL LEVERS DO NOT MOVE SMOOTHLY AND ARE HEAVY TO
MOVE 40-1721
H-33 WHEN OPERATING WORK EQUIPMENT ENGINE SPEED DROPS LARGELY OR ENGINE
STOPS 40-1722
H-34 LARGE SHOCKS ARE MADE WHEN WORK EQUIPMENT STARTS TO MOVE AND STOPS
40-1723
H-35 WHEN CERTAIN WORK EQUIPMENT STALLS HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-1726
H-36 E C S S (TRAVEL DAMPER) DOES NOT WORK AND MACHINE PITCHES AND BOUNCES
40-1727
H-37 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 40-1728
H-38 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-1730
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1731
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1731
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1732
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1733
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1734
S-4 ENGINE STARTABILITY IS POOR 40-1735
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1737
S-6 ENGINE STOPS DURING OPERATION 40-1739
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1741
S-8 ENGINE LACKS POWER 40-1742
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1744
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1746
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1747
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1748
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1749
S-14 OIL PRESSURE DROPS 40-1750
S-15 FUEL MIXES INTO ENGINE OIL 40-1752
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1753
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1754
S-18 UNUSUAL NOISE IS HEARD 40-1755
S-19 VIBRATION IS EXCESSIVE 40-1756
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1757
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1758
S-22 ACTIVE REGENERATION TAKES TIME 40-1760
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1762
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1763
INDEX 00 INDEX AND FOREWORD
00-18 WA480-8E0
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1765
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1766
TROUBLESHOOTING FOR AUTO-GREASING SYSTEM 40-1767
OUTLINE OF FAILURE DISPLAY 40-1767
TROUBLESHOOTING FOR FCS 40-1768
TROUBLESHOOTING FOR AUTO-GREASING PUMP 40-1769
REPLACEMENT OF PUMP ELEMENT 40-1772
TROUBLESHOOTING FOR GREASE SUPPLY SYSTEM 40-1773
REPLACEMENT OF AUTO-GREASING CONTROLLER 40-1775
PROCEDURE FOR ASSEMBLING WHEN DISASSEMBLING FOR TROUBLESHOOTING 40-1776
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-40
ENGINE AND COOLING SYSTEM 50-46
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-46
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-56
REMOVE AND INSTALL FUEL DOSER ASSEMBLY 50-67
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-71
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-100
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-102
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-107
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR BELT 50-111
REMOVE AND INSTALL ALTERNATOR BELT 50-116
REMOVE AND INSTALL AUTOMATIC TENSIONER 50-121
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-122
REMOVE AND INSTALL COOLING FAN AND FAN MOTOR ASSEMBLY 50-132
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-140
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-145
REMOVE AND INSTALL POWER TRAIN OIL COOLER ASSEMBLY 50-153
REMOVE AND INSTALL ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY 50-165
DISCONNECT AND CONNECT ENGINE, TORQUE CONVERTER AND TRANSMISSION ASSEMBLY
50-200
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-203
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-208
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-216
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-229
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-238
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-247
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-256
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-258
REMOVE AND INSTALL KDPF ASSEMBLY 50-260
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-289
REMOVE AND INSTALL SCR ASSEMBLY 50-299
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-324
REMOVE AND INSTALL BELLOWS PIPE ASSEMBLY 50-347
REMOVE AND INSTALL KCCV ASSEMBLY 50-360
REMOVE AND INSTALL VGT ASSEMBLY 50-363
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-376
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-393
REMOVE AND INSTALL AdBlue/DEF PUMP 50-401
REMOVE AND INSTALL AdBlue/DEF HOSE 50-407
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-428
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-431
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-19
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-435
POWER TRAIN 50-438
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 50-438
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-450
DISASSEMBLE AND ASSEMBLE TRANSMISSION GEAR KIT WITH CLUTCH ASSEMBLY 50-497
REMOVE AND INSTALL FRONT AXLE ASSEMBLY 50-534
REMOVE AND INSTALL REAR AXLE ASSEMBLY 50-539
DISASSEMBLE AND ASSEMBLE AXLE HOUSING ASSEMBLY 50-554
DISASSEMBLE AND ASSEMBLE AXLE HOUSING ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET)
50-568
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY 50-582
DISASSEMBLE AND ASSEMBLE DIFFERENTIAL ASSEMBLY (SPECIFICATIONS OF 5 5m3 BUCKET)
50-611
STEERING SYSTEM 50-640
REMOVE AND INSTALL STEERING VALVE ASSEMBLY 50-640
REMOVE AND INSTALL ROTARY VALVE ASSEMBLY (FOR AJSS SPEC) 50-646
BRAKE SYSTEM 50-660
REMOVE AND INSTALL PARKING BRAKE DISC AND PLATE 50-660
UNDERCARRIAGE AND FRAME 50-668
REMOVE AND INSTALL CENTER HINGE PIN 50-668
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 50-682
REMOVE AND INSTALL FULL-LENGTH FENDER ASSEMBLY 50-688
HYDRAULIC SYSTEM 50-690
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-690
REMOVE AND INSTALL WORK EQUIPMENT PUMP AND COOLING FAN PUMP ASSEMBLY 50-702
REMOVE AND INSTALL STEERING PUMP AND POWER TRAIN PUMP ASSEMBLY 50-708
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-715
WORK EQUIPMENT 50-724
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-724
DISASSEMBLE AND ASSEMBLE HYDRAULIC CYLINDER ASSEMBLY 50-738
CAB AND ITS ATTACHMENTS 50-748
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-748
REMOVE AND INSTALL OPERATOR’S CAB GLASS (ADHERED GLASS) 50-762
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-772
REMOVE AND INSTALL OPERATOR’S SEAT ASSEMBLY 50-793
REMOVE AND INSTALL SEAT BELT 50-797
ELECTRICAL SYSTEM 50-799
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-799
REMOVE AND INSTALL WORK EQUIPMENT CONTROLLER ASSEMBLY 50-804
REMOVE AND INSTALL TRANSMISSION CONTROLLER ASSEMBLY 50-808
REMOVE AND INSTALL MONITOR CONTROLLER ASSEMBLY 50-810
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-815
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-819
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-821
REMOVE AND INSTALL KDPF TEMPERATURE SENSOR 50-824
REMOVE AND INSTALL KDPF DIFFERENTIAL PRESSURE SENSOR 50-834
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-843
REMOVE AND INSTALL AMMONIA SENSOR 50-852
REMOVE AND INSTALL SCR OUTLET NOx SENSOR 50-860
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-869
REMOVE AND INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 50-871
REMOVE AND INSTALL COMMUNICATION TERMINAL 50-873
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-4
ENGINE AND COOLING SYSTEM 60-10
MAINTENANCE STANDARD OF ENGINE MOUNT 60-10
MAINTENANCE STANDARD OF BRAKE AND COOLING FAN PUMP 60-11
INDEX 00 INDEX AND FOREWORD
00-20 WA480-8E0
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-14
POWER TRAIN 60-16
MAINTENANCE STANDARD OF DRIVE SHAFT 60-16
MAINTENANCE STANDARD OF TORQUE CONVERTER 60-17
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-19
MAINTENANCE STANDARD OF TRANSMISSION 60-20
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-32
MAINTENANCE STANDARD OF FORWARD AND REVERSE CLUTCH ECMV AND 1ST, 2ND
CLUTCH ECMV 60-34
MAINTENANCE STANDARD OF 3RD, 4TH CLUTCH ECMV 60-35
MAINTENANCE STANDARD OF MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE
60-36
MAINTENANCE STANDARD OF FRONT AXLE 60-37
MAINTENANCE STANDARD OF REAR AXLE 60-39
MAINTENANCE STANDARD OF FRONT CONVENTIONAL DIFFERENTIAL 60-41
MAINTENANCE STANDARD OF REAR CONVENTIONAL DIFFERENTIAL 60-47
MAINTENANCE STANDARD OF FRONT LIMITED SLIP DIFFERENTIAL 60-53
MAINTENANCE STANDARD OF REAR LIMITED SLIP DIFFERENTIAL 60-57
MAINTENANCE STANDARD OF FINAL DRIVE 60-61
STEERING SYSTEM 60-67
MAINTENANCE STANDARD OF STEERING COLUMN 60-67
MAINTENANCE STANDARD OF STEERING PUMP 60-68
MAINTENANCE STANDARD OF STEERING VALVE 60-72
MAINTENANCE STANDARD OF STEERING CYLINDER 60-74
MAINTENANCE STANDARD OF SECONDARY STEERING PUMP 60-76
BRAKE SYSTEM 60-77
MAINTENANCE STANDARD OF CHARGE VALVE 60-77
MAINTENANCE STANDARD OF BRAKE CIRCUIT ACCUMULATOR 60-79
MAINTENANCE STANDARD OF SLACK ADJUSTER 60-80
MAINTENANCE STANDARD OF FRONT BRAKE 60-81
MAINTENANCE STANDARD OF REAR BRAKE 60-84
MAINTENANCE STANDARD OF PARKING BRAKE 60-87
MAINTENANCE STANDARD OF PARKING BRAKE SOLENOID VALVE 60-89
MAINTENANCE STANDARD OF FLOW PRIORITY VALVE 60-90
MAINTENANCE STANDARD OF BRAKE COOLING PUMP 60-91
MAINTENANCE STANDARD OF BRAKE COOLING STRAINER 60-92
UNDERCARRIAGE AND FRAME 60-93
MAINTENANCE STANDARD OF FRAME, AXLE MOUNT AND CENTER HINGE PIN 60-93
HYDRAULIC SYSTEM 60-104
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-104
MAINTENANCE STANDARD OF WORK EQUIPMENT PUMP 60-106
MAINTENANCE STANDARD OF POWER TRAIN CHARGE PUMP AND POWER TRAIN LUBRICATION
PUMP 60-108
MAINTENANCE STANDARD OF CONTROL VALVE 60-109
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE 60-118
WORK EQUIPMENT 60-119
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-119
MAINTENANCE STANDARD OF BUCKET 60-123
MAINTENANCE STANDARD OF LIFT CYLINDER 60-124
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-125
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-21
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-19
AIR CONDITIONER CONTROLLER 80-23
COMPRESSOR 80-24
CONDENSER 80-25
RECEIVER DRIER 80-26
SENSORS FOR AIR CONDITIONER SYSTEM 80-27
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-28
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-30
AIR CONDITIONER SYSTEM DIAGRAM 80-33
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-34
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-36
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-42
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-43
CHECK TEMPERATURE CONTROL FUNCTION 80-44
METHOD FOR CHECKING TEMPERATURE CONTROL FUNCTION 80-44
TEST VENT (MODE) CHANGEOVER 80-46
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-46
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST EVAPORATOR TEMPERATURE SENSOR 80-50
TEST RELAYS 80-52
METHOD FOR TESTING RELAYS 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-54
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-55
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-58
FAILURE CODE [879AKA] 80-60
FAILURE CODE [879AKB] 80-62
FAILURE CODE [879BKA] 80-64
FAILURE CODE [879BKB] 80-66
FAILURE CODE [879CKA] 80-68
FAILURE CODE [879CKB] 80-70
FAILURE CODE [879DKZ] 80-72
FAILURE CODE [879EMC] 80-74
FAILURE CODE [879FMC] 80-77
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-80
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-83
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-86
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-90
TROUBLESHOOTING USING GAUGE PRESSURE 80-92
CONNECTION OF SERVICE TOOL 80-95
METHOD FOR CONNECTING SERVICE TOOL 80-96
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-97
HANDLE COMPRESSOR OIL 80-99
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-4
HYDRAULIC CIRCUIT DIAGRAM 90-10
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-10
INDEX 00 INDEX AND FOREWORD
00-22 WA480-8E0
HYDRAULIC CIRCUIT DIAGRAM (FOR AJSS SPEC) 90-15
HYDRAULIC CIRCUIT DIAGRAM (FOR STEERING WHEEL SPEC) 90-17
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 90-19
HYDRAULIC OIL PRESSURE OF BRAKE COOLING SYSTEM 90-21
HYDRAULIC AUTO-GREASING DIAGRAM 90-23
ELECTRICAL CIRCUIT DIAGRAM 90-25
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-25
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (1/6)
90-29
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (2/6)
90-31
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (3/6)
90-33
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (4/6)
90-35
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (5/6)
90-37
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH KOMTRAX TERMINAL) (6/6)
90-39
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(1/6) 90-41
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(2/6) 90-43
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(3/6) 90-45
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(4/6) 90-47
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(5/6) 90-49
ELECTRICAL CIRCUIT DIAGRAM OF MACHINE (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
(6/6) 90-51
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(1/9) 90-53
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(2/9) 90-55
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(3/9) 90-57
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(4/9) 90-59
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(5/9) 90-61
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(6/9) 90-63
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(7/9) 90-65
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(8/9) 90-67
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH KOMTRAX TERMINAL)
(9/9) 90-69
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (1/10) 90-71
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (2/10) 90-73
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (3/10) 90-75
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (4/10) 90-77
00 INDEX AND FOREWORD INDEX
WA480-8E0 00-23
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (5/10) 90-79
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (6/10) 90-81
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (7/10) 90-83
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (8/10) 90-85
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (9/10) 90-87
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR AJSS SPEC) (MACHINE WITH GATEWAY
FUNCTION CONTROLLER) (10/10) 90-89
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (1/9) 90-91
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (2/9) 90-93
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (3/9) 90-95
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (4/9) 90-97
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (5/9) 90-99
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (6/9) 90-101
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (7/9) 90-103
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (8/9) 90-105
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH KOMTRAX TERMINAL) (9/9) 90-107
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (1/10) 90-109
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (2/10) 90-111
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (3/10) 90-113
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (4/10) 90-115
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (5/10) 90-117
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (6/10) 90-119
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (7/10) 90-121
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (8/10) 90-123
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (9/10) 90-125
ELECTRICAL CIRCUIT DIAGRAM OF FLOOR (FOR EUROPEAN UNION AND JAPAN) (MACHINE
WITH GATEWAY FUNCTION CONTROLLER) (10/10) 90-127
INDEX 1

IMAGES PREVIEW OF THE MANUAL: