Kramer Telehandler 5509 Service Repair Manual - PDF DOWNLOAD

Kramer Telehandler 5509 Service Repair Manual

FILE DETAILS:

Kramer Telehandler 5509 Service Repair Manual 

Language : English
Pages : 356
Downloadable : YES
Format : PDF
Size : 14.4 MB

DESCRIPTION:

Kramer Telehandler 5509 Service Repair Manual 

Working with the repair manual:

• This repair book is intended to help ensure continual operational functionality. This ensures the high value of the machine through careful maintenance and after-sales monitoring. The experiences of our customer service technicians as well as experience gathered from our sites are summarized in this repair book.
• Every sequence of images shows the procedure of a repair process. The provided text contains necessary instructions for adjustment, application of special tools, etc. Major repair procedures are described in such a way that smaller subtasks can also be performed individually following the respective procedures.
• The manual is appended according to further technical development of the machines and therefore is kept up-to-date to serve as a reference. For reasons of safety and security, always compare the specified values and capacities with the latest Operator’s Manual of the respective machine. Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions not accepted. Deviations of images are possible.

TABLE OF CONTENTS:

Kramer Telehandler 5509 Service Repair Manual 

0 Foreword / Safety
01 Repair Manual 0-2
02 General instructions 0-6
03 Safety symbols and signal words 0-6
04 General safety and accident prevention regulations 0-7
1 Maintenance
11 Tightening torques 1-2
12 Battery master switch 1-3
13 Information on maintenance 1-4
14 Maintenance overview 1-6
15 Fluids and lubricants 1-12
16 Maintenance accesses 1-18
17 Cleaning and maintenance 1-23
18 Lubrication work 1-27
19 Central lubrication system (option) 1-36
110 Fuel system 1-38
111 Engine lubrication system 1-45
112 Valve clearance 1-50
113 Cooling system 1-53
114 Air filter 1-61
115 V-belt/flat belt 1-64
116 Hydraulic system 1-66
117 Electrical system 1-77
118 Heating, ventilation and air conditioning system 1-81
119 Washer system 1-88
120 Axles/travelling drive 1-89
121 Maintenance of the brake system 1-96
122 Maintenance of compressed-air brake system (option) 1-98
123 Tyres 1-99
124 Maintenance and care of attachment devices 1-102
125 Maintenance of options 1-103
126 Exhaust gas treatment 1-105
127 Machine preservation 1-108
2 Engine
21 Technical data 2-2
22 Complete engine 2-4
23 Alternator 2-17
24 Fuel sensor 2-19
25 Accelerator pedal 2-21
26 Starter 2-23
3 Cooling
31 Radiator 3-2
32 Replace fan motor 3-12
33 Reversing valve 3-12
4 Drive
41 High speed gearbox 4-2
42 Maintenance operations for the high-speed gearbox 4-13
43 Additional variable displacement motor 4-50
5 Axles
51 Oscillating axle interlock 5-2
52 Front axle 5-4
53 Rear axle 5-11
54 Steering cylinder 5-20
55 Adjust the steering sensors 5-27
56 Type plate – front/rear axle 5-28
57 Threaded fittings 5-29
58 Threadlocker – tightening torques 5-30
59 Drain, filler and check plugs 5-33
510 Sealing work 5-34
511 Special tools 5-85
6 Brakes
61 Brake system maintenance 6-2
62 Brake pedal 6-7
63 Brake valve 6-9
8 Work hydraulics
81 Control unit 8-2
82 Dismantle pumps 8-4
83 Tilt cylinder 8-8
84 Seal-tighten cylinder 8-15
85 Tightening torque of oil container 8-24
9 Electrical system
91 Board 9-2
92 Starter 9-4
93 Load sensor 9-6
Index
Index S-1

IMAGES PREVIEW OF THE MANUAL: