Kymco Mongoose KXR 250 Service Manual - PDF DOWNLOAD

Kymco Mongoose KXR 250 Service Manual - PDF DOWNLOAD

FILE DETAILS:

Kymco Mongoose KXR 250 Service Manual - PDF DOWNLOAD

Language : English
Pages : 242
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Kymco Mongoose KXR 250 Service Manual - PDF DOWNLOAD

GENERAL INFORMATION 1FRAME COVERS/EXHAUST MUFFLER 2INSPECTION/ADJUSTMENT 3LUBRICATION SYSTEM 4FUEL SYSTEM 5ENGINE REMOVAL 6CYLINDER HEAD/VALVES 7CYLINDER/PISTON 8DRIVE AND DRIVEN PULLEYS 9FINAL REDUCTION/TRANSMISSION SYSTEM 10CRANKCASE/CRANKSHAFT/ BALANCE SHAFT 11COOLING SYSTEM 12BRAKE SYSTEM 13FRONT WHEEL/FRONT SUSPENSION/STEERING SYSTEM 14REAR WHEEL/AXLE/SUSPENSION 15BATTERY/CHARGING SYSTEM/A.C. GENERATOR 16IGNITION SYSTEM 17STARTING SYSTEM 18BULBSREMOVAL/INSTRUMENT/ HORN 19

DESCRIPTION:

Kymco Mongoose KXR 250 Service Manual - PDF DOWNLOAD

PREFACE:

• This Service Manual describes the technical features and servicing procedures for the KYMCO Mongoose/KXR 250.
• Section 1 contains the precautions for all operations stated in this manual. Read them carefully before starting any operation.
• Section 2 is the removal/installation procedures for the frame covers which are subject to higher removal/installation frequency during maintenance and servicing operations.
• Section 3 describes the inspection/ adjustment procedures, safety rules and service information for each part, starting from periodic maintenance.
• Sections 4 through 19 give instructions for disassembly, assembly and inspection of engine, chassis frame and electrical equipment.
• Most sections start with an assembly or system illustration and troubleshooting for the section. The subsequent pages give detailed procedures for the section.

GENERAL INFORMATION:

SERVICE PRECAUTIONS:

• Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when reassembling.
• When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally.
• Use genuine parts and lubricants.
• When servicing the motorcycle, be sure to use special tools for removal and installation. 
• After disassembly, clean removed parts. Lubricate sliding surfaces with engine oil before reassembly.
• Apply or add designated greases and lubricants to the specified lubrication points. 
• After reassembly, check all parts for proper tightening and operation. 
• When two persons work together, pay attention to the mutual working safety. 
• Disconnect the battery negative (-) terminal before operation. n When using a spanner or other tools, make sure not to damage the motorcycle surface. 
• After operation, check all connecting points, fasteners, and lines for proper connection and installation. 
• When connecting the battery, the positive (+) terminal must be connected first. 
• After connection, apply grease to the battery terminals. n Terminal caps shall be installed securely.

G.B 15/03/25