Kymco XCITING 500 Service Manual - PDF DOWNLOAD

Kymco XCITING 500 Service Manual - PDF DOWNLOAD

FILE DETAILS:

Kymco XCITING 500 Service Manual - PDF DOWNLOAD

Language : English
Pages : 349
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Kymco XCITING 500 Service Manual - PDF DOWNLOAD

GENERAL INFORMATION 1FRAME COVERS /EXHAUST MUFFLER 2INSPECTION/ADJUSTMENT 3LUBRICATION SYSTEM 4FUEL SYSTEM/FUEL PUMP/FUEL TANK/CARBURETOR 5COOLING SYSTEM 6ENGINE REMOVAL/INSTALLATION 7CYLINDER HEAD/VALVES 8CYLINDER/PISTON 9DRIVE AND DRIVEN PULLEY 10FINAL REDUCTION 11A.C. GENEARTOR/STARTER CLUTCH 12CRANKCASE/CRANKSHAFT 13STEERING HANDLEBAR/FRONT WHEEL/FRONT SHOCK ABSORBER 14REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER` 15BRAKE SYSTEM 16BATTERY/CHARGING SYSTEM 17IGNITION SYSTEM 18ELECTRIC STARTER 19LIGHTS/METERS/SWITCHES 20WIRING DIAGRAMS 21

DESCRIPTION:

Kymco XCITING 500 Service Manual - PDF DOWNLOAD

PREFACE:

• This Service Manual describes the technical features and servicing procedures for the KYMCO XCITING 500.
• Section 1 contains the precautions for all operations stated in this manual. Read them carefully before any operation is started.
• Section 2 is the removal/installation procedures for the frame covers which are subject to higher removal/installation frequency during maintenance and servicing operations.
• Section 3 describes the inspection/ adjustment procedures, safety rules and service information for each part, starting from periodic maintenance.
• Sections 7 through 13 give instructions for disassembly, assembly and adjustment of engine parts.
• Section 14 through 16 is the removal/ installation of chassis. Section 17 through 21 states the testing and measuring methods of electrical equipment.
• Most sections start with an assembly or system illustration and troubleshooting for the section. The subsequent pages give detailed procedures for the section

GENERAL INFORMATION:

1-3 XCITING 500 SERVICE PRECAUTIONS

• Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when reassembling. 
• When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally. 
• Use genuine parts and lubricants. 
• When servicing the motorcycle, be sure to use special tools for removal and installation. 
• After disassembly, clean removed parts. Lubricate sliding surfaces with engine oil before reassembly. 
• Apply or add designated greases and lubricants to the specified lubrication points.
•  After reassembly, check all parts for proper tightening and operation.
• When two persons work together, pay attention to the mutual working safety. 
• Disconnect the battery negative (-) terminal before operation. 
• When using a spanner or other tools, make sure not to damage the motorcycle surface. 
• After operation, check all connecting points, fasteners, and lines for proper connection and installation. 
• When connecting the battery, the positive (+) terminal must be connected first. 
• After connection, apply grease to the battery terminals. 
• Terminal caps shall be installed securely.

G.B 15/03/25