Kymco ZX/Scout 50 Service Manual - PDF DOWNLOAD

Kymco ZX/Scout 50 Service Manual - PDF DOWNLOAD

FILE DETAILS:

Kymco ZX/Scout 50 Service Manual - PDF DOWNLOAD

Language : English
Pages : 187
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Kymco ZX/Scout 50 Service Manual - PDF DOWNLOAD

PECIFICATIONS 1
GENERAL INFORMATION 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
ENGINE REMOVAL/INSTALLATION 5
CYLINDER HEAD/CYLINDER/PISTON 6
AC GENERATOR 7
KICK STARTER/DRIVE PULLEY/CLUTCH/DRIVEN PULLEY 8
FINAL REDUCTION 9
CRANKCASE/CRANKSHAFT 10
CARBURETOR 11
FRAME COVERS 12
STEERING HANDLEBAR/FRONT WHEEL/FRONT BRAKE/
FRONT SHOCK ABSORBER/FRONT FORK 13
REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER 14
ELECTRICAL EQUIPMENT 15
INSTRUMENT/SWITCHES/LIGHTS 16
EVAPORATIVE/EXHAUST EMISSION CONTRAL SYSTEM 17

DESCRIPTION:

Kymco ZX/Scout 50 Service Manual - PDF DOWNLOAD

PREFACE:

• This Service Manual describes the technical features and servicing procedures for the KYMCO ZX / SCOUT 50. In this manual, many illustrations and drawings are used to help servicemen have better understanding.
• Section 2 contains the service precautions for all operations and troubleshooting stated in this manual. Read them carefully before starting any operation.
• Section 3 describes the inspection/adjustment procedures, safety rules and service information for each part, starting from periodic maintenance.
• Sections 4 through 16 give instructions for disassembly, assembly and inspection of lubrication system, engine, fuel system and electrical equipment.
• Section 17 is the maintenance and inspection directions for the evaporative/ exhaust emission control system. Most sections start with an assembly or system illustration and troubleshooting for the section. The subsequent pages give detailed procedures for the sectio

 GENERAL INFORMATION :

2-2 ZX / SCOUT 50

SERVICE PRECAUTIONS :

• Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when reassembling.
• When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally. n Use genuine parts and lubricants.
• When servicing the motorcycle, be sure to use special tools for removal and installation.
• After disassembly, clean removed parts. Lubricate sliding surfaces with engine oil before reassembly.
• Apply or add designated greases and lubricants to the specified lubrication points.
• After reassembly, check all parts for proper tightening and operation.
• When two persons work together, pay attention to the mutual working safety.
• Disconnect the battery negative (-) terminal before operation.
• When using a spanner or other tools, make sure not to damage the motorcycle surface.
• After operation, check all connecting points, fasteners, and lines for proper connection and installation.
• When connecting the battery, the positive (+) terminal must be connected first.
• After connection, apply grease to the battery terminals.

G.B 15/03/25