LEEBOY 1000F Tilt Hopper Paver Operations, Service & Parts Manual SN 60474 PDF DOWNLOAD

LEEBOY 1000F Tilt Hopper Paver Operations, Service & Parts Manual SN 60474 PDF DOWNLOAD

FILE DETAILS:

LEEBOY 1000F Tilt Hopper Paver Operations, Service & Parts Manual SN 60474 PDF DOWNLOAD 

Language : English
Pages : 184
Downloadable :Yes
File Type : PDF

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TABLE OF CONTENTS:

LEEBOY 1000F Tilt Hopper Paver Operations, Service & Parts Manual SN 60474 PDF DOWNLOAD 

Manual No. 1003684-01
This manual applies to serial number and above: 60474

Table of Contents v
Introduction xi
Safety 1-1
Safety Precautions 1-3
Safety Label Locations 1-6
Information and Specifications 2-1
Limited Warranty Policy 2-2
Warranty 2-2
Items Not Covered 2-3
Other Limitations 2-3
Contact Information 2-4
Record of Ownership 2-4
Nameplate 2-4
General Information 2-5
Engine 2-5
Hydraulic System 2-5
Torque Hubs 2-5
Hopper 2-5
Screed 2-5
Specification Charts 2-6
Dimensions 2-8
Torque Specifications: Inch 2-9
Torque Specifications: Metric 2-10
Component Location 3-1
Location of Operation Panels and Controls 3-2
Left Operator Controls 3-4
LeeBoy Model 1000F Tilt Hopper Paver
Steering and speed Controls 3-6
Control Panel Box 3-8
Propane Controls 3-10
Right Operator Controls 3-12
Burner Controls 3-14
Burner Controls (Cont ) 3-16
End Gate Controls 3-18
General Information 4-3
Safety 4-3
Pre-Start Inspection and Preparation 4-4
Starting The Engine 4-4
Preliminary 4-4
Engine Start-Up 4-4
Stopping the Engine 4-5
Paver Operating Information 4-5
Paver Operation 4-6
Hydraulic Cut-off Gates Operation 4-6
Spray Down 4-6
Burner Ignition Procedure 4-7
Two-speed Drive (Option) 4-8
Sonic Augers Operation (Option) 4-9
Electric Flight Screws Operation (Option) 4-9
Starting To Pave 4-10
Setting Screed To Pave 4-10
Setting Screed End Gates 4-12
Setting Screed Extensions – Mat Texture 4-12
Unloading And Loading 4-14
Unloading 4-14
Loading 4-14
Tie Down Procedure 4-15
Setup Of TopCon IV Sonic Grade Sensors (Option) 4-16
Umbrella (Option) 4-17
General Information 5-6
Maintenance Schedule 5-6
General Information 5-6
Preparing Paver for Maintenance 5-6
LeeBoy Model 1000F Tilt Hopper Paver
Paver Lubrication 5-7
10-Hour or Daily Routine Maintenance 5-7
50-Hour (Initial) or Weekly Routine Maintenance 5-7
100-Hour or Monthly Routine Maintenance 5-8
250-Hour or Quarterly Routine Maintenance 5-8
500-Hour or Semi-Annual Routine Maintenance 5-9
1000-Hour or Annual Routine Maintenance 5-9
Maintenance Adjustments 5-9
Replacing Tracks 5-9
Replacing Drive Tires 5-9
Replacing Front Idler 5-10
Replacing Screed Extensions, Slides or Bushings 5-10
Extension Top Guide Adjustment 5-11
Replacing Screed Extension Wear Plates 5-11
Replacing Screed Main Wear Plates 5-11
Automatic Track Adjustment 5-12
Auger Drive Chain Adjustment 5-12
Torque Hub Lubrication 5-12
Track Tension Pressure Relief 5-13
Track Tension Release 5-13
Battery Servicing 5-13
Engine Maintenance 5-14
General Information 5-14
Engine Lubrication Oil – Kubota 5-14
Changing Engine Lubrication Oil Filter 5-14
Fuel system 5-15
Fuel Tank 5-15
Engine Fuel Filters 5-15
Engine Air Filter 5-16
Hydraulic System 5-16
General Information 5-16
Checking Hydraulic Oil Level 5-16
Adding Hydraulic Oil To Hydraulic Oil Reservoir 5-17
Changing Hydraulic Oil 5-17
Changing Hydraulic Oil Strainer 5-18
Removal and Installation Procedures 5-18
LeeBoy Model 1000F Tilt Hopper Paver
Track Component Replacement 5-18
Torque Hub Replacement 5-19
Auger And Inner Bearing Replacement 5-20
Screed Extensions, Slides Or Bushing Replacement 5-21
Screed Wear Plate Replacement 5-21
Extension Wear Plate Replacement 5-22
Tandem Servo Pump Replacement 5-22
Single Speed Hydraulic Motor Replacement 5-23
Safety Label Installation 5-23
Electrical, Harness, Engine 6-3
Electrical, Harness, Control Box 6-5
Electrical, Schematic, Control Box 6-7
Hydraulic, Schematic, Main (1 of 2) 6-9
Hydraulic, Schematic, Main (2 of 2) 6-11
Hydraulic, Schematic, Wing Sequence 6-13
Hydraulic, Layout (1 of 4) 6-15
Hydraulic, Layout (2 of 4) 6-17
Hydraulic, Layout (3 of 4) 6-19
Hydraulic, Layout (4 of 4) 6-21
Quick Reference Guide 7-3
Track Drive Assembly 7-4
Track Drive Assembly (Cont ) 7-6
Hopper and Hopper Side Wings Components 7-8
Hydraulic Reservoir and Hopper Lift Cylinder 7-10
Auger Assembly 7-12
Hydraulic Components and Accessories LH Side 7-14
Valve Control Stations LH Side and Components 7-16
Main Valve Manifold Detail 7-18
Main Valve and Spray Down 7-20
Fuel Tank Assembly 7-22
RH Control Assembly 7-24
Propane Heater Assembly and Automatic Ignitors 7-26
Engine Components 7-28
Engine Components (Cont ) 7-30
Pump Components 7-32
Vibrator Assembly 7-34
LeeBoy Model 1000F Tilt Hopper Paver
Jointer Assembly 7-36
Extendible Screed Assembly (Rear Section) 7-38
BB Extension – Screed Assembly 7-40
BB Screed Arm Assembly 7-42
Electric Screw for Grade Control Option 7-44
Topcon / Sonic Option Assembly 7-46
Misc / Optional Equipment 7-48
Spraydown Option 7-50
Alphabetical Parts Index 7-52

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LEEBOY 1000F Tilt Hopper Paver Operations, Service & Parts Manual SN 60474 PDF DOWNLOAD 

INTRODUCTION:

• Thank you for purchasing the LeeBoy Model 1000F Tilt Hopper Paver. We wish you many years of safe and efficient operation of your paver.
• READ THIS MANUAL PRIOR TO OPERATING the paver. This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver. Reading the manual will help you and others avoid injury and help prevent any damage to the paver. If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information in Section 2).
• This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver. This manual contains information that was available at the time of printing and are subject to change without notice.
• This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
• If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.