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LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD

LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD

FILE DETAILS:

LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD 

Language : English
Pages : 254
Downloadable :Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD 

Table Of Contents v
Introduction 1-1
Safety 2-1
Safety Precautions 2-3
Safety Label Locations 2-6
General Information 3-1
Limited Warranty Policy 3-2
Warranty 3-2
Limitations 3-2
Items Not Covered 3-3
Other Limitations 3-3
Contact Information 3-4
Record of Ownership 3-4
Nameplate 3-4
Specifications 4-1
General Information 4-2
Major Components 4-2
Engine 4-2
Hydraulic System 4-2
Torque Hubs 4-2
Hopper 4-2
Operator Platform 4-2
Screed 4-3
Electrical System 4-3
Specifications 4-4
Dimensions 4-7
vi LeeBoy Model 8616 Conveyor Paver
Table Of Contents
Torque Specs 4-8
Metric Fasteners 4-8
Inch Fasteners 4-9
Hydraulic Fittings 4-10
Full Torque Nut Coupling Installation 4-10
Component Location 5-1
Location of Operation Panels and Controls 5-2
8616 Conveyor Paver 5-2
8616 Conveyor Paver (Continued) 5-4
Control Panel 5-6
Control Panel (Continued) 5-8
Electronic Steering and Speed Control Box – Dual Joystick 5-10
Electronic Steering and Speed Control Box – Dual Joystick (Cont ) 5-12
Electric Screed Operation Controls 5-14
Screed Operator Control Box 5-16
Operation 6-1
General Information 6-3
Safety 6-3
Description Of Operation 6-4
Display Unit 6-4
Operation 6-7
Pre-Start Inspection and Preparation 6-7
Starting The Engine 6-7
Activating and Deactivating Operator Control Station 6-8
Paver Driving Instructions 6-8
Paver Operation 6-10
Conveyor Operation 6-11
Hydraulic Cutoff Gates Operation 6-12
Sonic Augers Operation 6-13
Sonic Auger Sensor Adjustment 6-14
Auger Extensions 6-14
Spray Down 6-15
Electric Heating Controls 6-15
Starting To Pave 6-17
Setting Screed To Pave 6-18
Setting Screed Endgates 6-20
LeeBoy Model 8616 Conveyor Paver vii
Table Of Contents
Setting Screed Extensions 6-21
Mat Texture Adjustment 6-21
Unloading And Loading 6-22
Unloading 6-22
Loading 6-22
Generator Overview 6-23
Heating Elements 6-27
Umbrella (Option) 6-28
Truck Hitch Attachment (Option) 6-28
Maintenance 7-1
Lubrication Chart 7-4
Maintenance Schedule 7-6
General Information 7-6
Preparing Paver for Maintenance 7-6
Paver Lubrication 7-6
10-Hour or Daily Routine Maintenance 7-7
50-Hour (Initial) or Weekly Routine Maintenance 7-8
100-Hour or Monthly Routine Maintenance 7-8
250-Hour or Quarterly Routine Maintenance 7-9
500-Hour or Semi-Annual Routine Maintenance 7-9
1000-Hour or Annual Routine Maintenance 7-9
Maintenance Adjustments 7-9
Conveyor Flight Chain Adjustment 7-9
Automatic Track Adjustment 7-10
Conveyor Paddle Adjustment 7-10
Conveyor Drive Chain Adjustment 7-11
Torque Hub Lubrication 7-11
Auger Drive Chain Adjustment 7-12
Track Tension Pressure 7-12
Track Tension Adjustment 7-13
Track Tension Release Adjustment 7-13
Screed Extension Top Guide Adjustment 7-14
Battery Servicing 7-14
Generator Voltage Testing 7-16
Generator Speed Tuning 7-16
Generator Capacitor Replacement 7-17
viii LeeBoy Model 8616 Conveyor Paver
Table Of Contents
Testing Element Relays 7-17
Element Resistance Testing 7-18
Engine Maintenance 7-19
General Information 7-19
Engine Lubrication Oil 7-19
Changing The Engine Lubrication Oil Filter 7-20
Fuel system 7-20
Fuel Tank 7-20
Engine Fuel Filters 7-21
Engine Air Filter 7-21
Hydraulic System 7-22
Checking The Hydraulic Oil Level 7-22
Changing The Hydraulic Oil 7-23
Changing The Hydraulic Oil Strainer 7-23
Removal and Installation Procedures 7-24
2-Speed Motor Replacement 7-24
Drive Torque Hub Replacement 7-24
Track Sprocket Replacement 7-25
Front Idler Or Bushing Replacement 7-25
Rear Conveyor Shaft, Bearings, And Sprockets Replacement 7-26
Front Conveyor Shaft, Bearings, And Sprockets Replacement 7-27
Conveyor Wear Plate Replacement 7-27
Conveyor Drive Motor Replacement 7-28
Cutoff Assembly Replacement 7-28
Auger And Inner Bearing Replacement 7-28
Replacing Auger Motor 7-29
Rear Hopper Wing Cylinders Replacement 7-30
Front Hopper Wing Cylinders Replacement 7-30
Hood And Pumps Replacement 7-30
Replacing Screed Extension Wear Plates 7-31
Replacing Screed Main Wear Plates 7-33
Safety Label Installation 7-34
Troubleshooting 8-1
Troubleshooting Chart 8-2
Plus One Faults 8-5
Return to
Last Viewed
Schematics 9-1
Harness, Main (Sheet 1) 9-3
Harness, Main (Sheet 2) 9-5
Harness, Main (Sheet 3) 9-7
Harness, Main (Sheet 4) 9-9
Harness, Main (Sheet 5) 9-11
Harness, Main (Sheet 6) 9-13
Harness, Main (Sheet 7) 9-15
Harness, Main (Sheet 8) 9-17
Harness, Manifold 9-19
Harness, Manifold Front 9-21
Harness, Jumper 47Pin Dash to Pedestal 9-23
Harness, Jumper 31Pin Dash to Pedestal 9-25
Control Box 9-27
Screed Control Box RH 9-29
Screed Control Box LH 9-31
Screed Heat Box Schematic 9-33
Screed Heat Box With 110VAC Schematic 9-35
Hydraulic Schematic 9-37
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Filters 10-3
Quick Reference Guide – Harness 10-3
Track Assembly – Poly Pads LH 10-4
Track Assembly – Tension and Propel LH 10-6
Conveyor Assembly 10-8
Pushbar Assembly 10-10
Truck Hitch Assembly 10-12
Drive Conveyor 10-14
Engine Components – Kubota 10-16
Engine Components (Cont ) 10-18
Tanks 10-20
Hydraulic Components 10-22
Hydraulic Components (Cont ) 10-24
Secondary Valve 10-26
Main Valve And Spray Down 10-28
Hopper Wings 10-30
x LeeBoy Model 8616 Conveyor Paver
Table Of Contents
Hoods and Covers 10-32
Dash Assembly 10-34
Dash Control Box Assembly 10-36
Rear Auger Assembly 10-38
Rear Auger Assembly (Cont ) 10-40
Screed Overview Assembly 10-42
Screed Frame Assembly – Electric 10-44
Walk Board Assembly 10-46
Screed Vibrator Assembly 10-48
Screed Slide Plate 10-50
Screed Extension LH Assembly 10-52
Screed Extension RH Assembly 10-54
Screed Endgate LH Assembly 10-56
Screed Endgate RH Assembly 10-58
Screed Pull Arm LH Assembly 10-60
Screed Pull Arm RH Assembly 10-62
Screed Heat Control Box 10-64
Screed Optional Components 10-66
Generator 10-68
Paver Leveling 20’-40’ Ski 10-70
Paver Leveling Control (TOPCON) System 5 10-72
Alphabetical Parts Index 10-74

DESCRIPTION:

LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD 

INTRODUCTION:

  • Thank you for purchasing the LeeBoy Model 8616 Conveyor Paver. We wish you many years of safe and efficient operation of your paver.
  • READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
  • Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver. Reading the manual will help you and others avoid injury and help prevent any damage to the paver. If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement, (see Contact Information in Section 3).
  • This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver. This manual contains information that was available at the time of printing and is subject to change without notice.
  • This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
  • If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.

This manual provides information for use by the equipment operator under the following headings: Safety

Section 2 for important safety guidelines information. General Information—SeeSection 3 for important warranty, contact, and nameplate information. Specifications—SeeSection 4 for all major system specifications and typical torque value tables. Component Location—SeeSection 5 for general overview of controls and major components. Operation—SeeSection 6 for control functionality and normal equipment operation. Maintenance—SeeSection 7 for basic preventive maintenance and repair procedures. Troubleshooting—SeeSection 8 for problem descriptions and recommended solution tables. Schematics—SeeSection 9 for schematic diagrams of electrical wiring. Illustrated Parts List (IPL)—SeeSection 10 for illustrations, descriptions and part numbers of available service parts.

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