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FILE DETAILS:
LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD
Language : English
Pages : 254
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD
Table Of Contents v
Introduction 1-1
Safety 2-1
Safety Precautions 2-3
Safety Label Locations 2-6
General Information 3-1
Limited Warranty Policy 3-2
Warranty 3-2
Limitations 3-2
Items Not Covered 3-3
Other Limitations 3-3
Contact Information 3-4
Record of Ownership 3-4
Nameplate 3-4
Specifications 4-1
General Information 4-2
Major Components 4-2
Engine 4-2
Hydraulic System 4-2
Torque Hubs 4-2
Hopper 4-2
Operator Platform 4-2
Screed 4-3
Electrical System 4-3
Specifications 4-4
Dimensions 4-7
vi LeeBoy Model 8616 Conveyor Paver
Table Of Contents
Torque Specs 4-8
Metric Fasteners 4-8
Inch Fasteners 4-9
Hydraulic Fittings 4-10
Full Torque Nut Coupling Installation 4-10
Component Location 5-1
Location of Operation Panels and Controls 5-2
8616 Conveyor Paver 5-2
8616 Conveyor Paver (Continued) 5-4
Control Panel 5-6
Control Panel (Continued) 5-8
Electronic Steering and Speed Control Box – Dual Joystick 5-10
Electronic Steering and Speed Control Box – Dual Joystick (Cont ) 5-12
Electric Screed Operation Controls 5-14
Screed Operator Control Box 5-16
Operation 6-1
General Information 6-3
Safety 6-3
Description Of Operation 6-4
Display Unit 6-4
Operation 6-7
Pre-Start Inspection and Preparation 6-7
Starting The Engine 6-7
Activating and Deactivating Operator Control Station 6-8
Paver Driving Instructions 6-8
Paver Operation 6-10
Conveyor Operation 6-11
Hydraulic Cutoff Gates Operation 6-12
Sonic Augers Operation 6-13
Sonic Auger Sensor Adjustment 6-14
Auger Extensions 6-14
Spray Down 6-15
Electric Heating Controls 6-15
Starting To Pave 6-17
Setting Screed To Pave 6-18
Setting Screed Endgates 6-20
LeeBoy Model 8616 Conveyor Paver vii
Table Of Contents
Setting Screed Extensions 6-21
Mat Texture Adjustment 6-21
Unloading And Loading 6-22
Unloading 6-22
Loading 6-22
Generator Overview 6-23
Heating Elements 6-27
Umbrella (Option) 6-28
Truck Hitch Attachment (Option) 6-28
Maintenance 7-1
Lubrication Chart 7-4
Maintenance Schedule 7-6
General Information 7-6
Preparing Paver for Maintenance 7-6
Paver Lubrication 7-6
10-Hour or Daily Routine Maintenance 7-7
50-Hour (Initial) or Weekly Routine Maintenance 7-8
100-Hour or Monthly Routine Maintenance 7-8
250-Hour or Quarterly Routine Maintenance 7-9
500-Hour or Semi-Annual Routine Maintenance 7-9
1000-Hour or Annual Routine Maintenance 7-9
Maintenance Adjustments 7-9
Conveyor Flight Chain Adjustment 7-9
Automatic Track Adjustment 7-10
Conveyor Paddle Adjustment 7-10
Conveyor Drive Chain Adjustment 7-11
Torque Hub Lubrication 7-11
Auger Drive Chain Adjustment 7-12
Track Tension Pressure 7-12
Track Tension Adjustment 7-13
Track Tension Release Adjustment 7-13
Screed Extension Top Guide Adjustment 7-14
Battery Servicing 7-14
Generator Voltage Testing 7-16
Generator Speed Tuning 7-16
Generator Capacitor Replacement 7-17
viii LeeBoy Model 8616 Conveyor Paver
Table Of Contents
Testing Element Relays 7-17
Element Resistance Testing 7-18
Engine Maintenance 7-19
General Information 7-19
Engine Lubrication Oil 7-19
Changing The Engine Lubrication Oil Filter 7-20
Fuel system 7-20
Fuel Tank 7-20
Engine Fuel Filters 7-21
Engine Air Filter 7-21
Hydraulic System 7-22
Checking The Hydraulic Oil Level 7-22
Changing The Hydraulic Oil 7-23
Changing The Hydraulic Oil Strainer 7-23
Removal and Installation Procedures 7-24
2-Speed Motor Replacement 7-24
Drive Torque Hub Replacement 7-24
Track Sprocket Replacement 7-25
Front Idler Or Bushing Replacement 7-25
Rear Conveyor Shaft, Bearings, And Sprockets Replacement 7-26
Front Conveyor Shaft, Bearings, And Sprockets Replacement 7-27
Conveyor Wear Plate Replacement 7-27
Conveyor Drive Motor Replacement 7-28
Cutoff Assembly Replacement 7-28
Auger And Inner Bearing Replacement 7-28
Replacing Auger Motor 7-29
Rear Hopper Wing Cylinders Replacement 7-30
Front Hopper Wing Cylinders Replacement 7-30
Hood And Pumps Replacement 7-30
Replacing Screed Extension Wear Plates 7-31
Replacing Screed Main Wear Plates 7-33
Safety Label Installation 7-34
Troubleshooting 8-1
Troubleshooting Chart 8-2
Plus One Faults 8-5
Return to
Last Viewed
Schematics 9-1
Harness, Main (Sheet 1) 9-3
Harness, Main (Sheet 2) 9-5
Harness, Main (Sheet 3) 9-7
Harness, Main (Sheet 4) 9-9
Harness, Main (Sheet 5) 9-11
Harness, Main (Sheet 6) 9-13
Harness, Main (Sheet 7) 9-15
Harness, Main (Sheet 8) 9-17
Harness, Manifold 9-19
Harness, Manifold Front 9-21
Harness, Jumper 47Pin Dash to Pedestal 9-23
Harness, Jumper 31Pin Dash to Pedestal 9-25
Control Box 9-27
Screed Control Box RH 9-29
Screed Control Box LH 9-31
Screed Heat Box Schematic 9-33
Screed Heat Box With 110VAC Schematic 9-35
Hydraulic Schematic 9-37
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Filters 10-3
Quick Reference Guide – Harness 10-3
Track Assembly – Poly Pads LH 10-4
Track Assembly – Tension and Propel LH 10-6
Conveyor Assembly 10-8
Pushbar Assembly 10-10
Truck Hitch Assembly 10-12
Drive Conveyor 10-14
Engine Components – Kubota 10-16
Engine Components (Cont ) 10-18
Tanks 10-20
Hydraulic Components 10-22
Hydraulic Components (Cont ) 10-24
Secondary Valve 10-26
Main Valve And Spray Down 10-28
Hopper Wings 10-30
x LeeBoy Model 8616 Conveyor Paver
Table Of Contents
Hoods and Covers 10-32
Dash Assembly 10-34
Dash Control Box Assembly 10-36
Rear Auger Assembly 10-38
Rear Auger Assembly (Cont ) 10-40
Screed Overview Assembly 10-42
Screed Frame Assembly – Electric 10-44
Walk Board Assembly 10-46
Screed Vibrator Assembly 10-48
Screed Slide Plate 10-50
Screed Extension LH Assembly 10-52
Screed Extension RH Assembly 10-54
Screed Endgate LH Assembly 10-56
Screed Endgate RH Assembly 10-58
Screed Pull Arm LH Assembly 10-60
Screed Pull Arm RH Assembly 10-62
Screed Heat Control Box 10-64
Screed Optional Components 10-66
Generator 10-68
Paver Leveling 20’-40’ Ski 10-70
Paver Leveling Control (TOPCON) System 5 10-72
Alphabetical Parts Index 10-74
DESCRIPTION:
LEEBOY 8616 Conveyor Paver Operations, Service & Parts Manual SN 84519 PDF DOWNLOAD
INTRODUCTION:
This manual provides information for use by the equipment operator under the following headings: Safety
Section 2 for important safety guidelines information. General Information—SeeSection 3 for important warranty, contact, and nameplate information. Specifications—SeeSection 4 for all major system specifications and typical torque value tables. Component Location—SeeSection 5 for general overview of controls and major components. Operation—SeeSection 6 for control functionality and normal equipment operation. Maintenance—SeeSection 7 for basic preventive maintenance and repair procedures. Troubleshooting—SeeSection 8 for problem descriptions and recommended solution tables. Schematics—SeeSection 9 for schematic diagrams of electrical wiring. Illustrated Parts List (IPL)—SeeSection 10 for illustrations, descriptions and part numbers of available service parts.